CN106400042B - Linear reciprocating tunnel acid cleaning process and system - Google Patents
Linear reciprocating tunnel acid cleaning process and system Download PDFInfo
- Publication number
- CN106400042B CN106400042B CN201610855069.1A CN201610855069A CN106400042B CN 106400042 B CN106400042 B CN 106400042B CN 201610855069 A CN201610855069 A CN 201610855069A CN 106400042 B CN106400042 B CN 106400042B
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- China
- Prior art keywords
- suspender
- acid cleaning
- cleaning process
- suspension hook
- slot
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/025—Details of the apparatus, e.g. linings or sealing means
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The present invention discloses a kind of linear reciprocating tunnel acid cleaning process, including following process：1) it will wait for that pickling wire rod is transported to feeding area；2) suspender coordinates with the suspension hook of feeding area suspension hook or previous technology groove；3) if processing time has terminated in feeding area or current process slot, wire rod is put into corresponding first technology groove of suspender；4) if pickling time terminates in current process slot, wire rod is put into next technology groove by suspender；5) current suspender is detached to stroke end with suspension hook, and suspension hook coordinates with next suspender, 2) current suspender backstroke starting point simultaneously returns to；If not moving to stroke end, return to 4)；6) judge whether current process slot is the last one technology groove；If current process slot is not the last one technology groove, return to 4)；If current process slot is the last one technology groove, judges whether the technology groove wire acid cleaning time terminates in current process slot, if pickling time terminates, wire rod is put into discharging area.
Description
Technical field
The present invention relates to a kind of wire fabrication pickling field of metallurgy industry more particularly to a kind of linear reciprocating tunnel acid
Wash technique and system.
Background technology
One very crucial process of wire fabrication is exactly pickling, because the quality of pickling quality will directly affect subsequently
The effect of drawing procedure.To larger wire fabrication production line, current existing technique is mainly cyclic annular using self-action
Pickling line, cost of investment is higher, and the cycle of operation is long, due to cyclic annular, cause the quantity of whole production line hook compared with
It is more, therefore the workload of suspension hook repair and the quantity of spare part will significantly increase, from the angle analysis of operating cost, this is also not
Economical.
Invention content
In view of the above-mentioned problems, the present invention provides, a kind of cost of investment is low, the cycle of operation short linear reciprocating tunnel pickling
Technique.
In order to achieve the above objectives, linear reciprocating tunnel of the present invention acid cleaning process, including following process：
1) it will wait for that pickling wire rod is transported to feeding area；It is hooked with suspension hook and waits for pickling wire rod；
2) the suspension hook cooperation on suspender the last one acid cleaning process slot corresponding with feeding area suspension hook or previous suspender；
3) judge whether processing time of the current wire rod in feeding area or current acid cleaning process slot terminates, if when processing
Between terminated, wire rod is put into corresponding first acid cleaning process slot of current suspender；If processing time is not finished, continue into
Row processing；
4) judge whether wire rod pickling time in current acid cleaning process slot terminates；If pickling time terminates, currently
Wire rod is put into next acid cleaning process slot by suspender；If pickling time is not finished, continue sour in current acid cleaning process slot
It washes；
5) judge whether current suspender moves to stroke end；If moving to stroke end, current suspender and suspension hook point
From suspension hook coordinates with next suspender, 2) current suspender backstroke starting point simultaneously returns to；If not moving to stroke end, return
To 4)；
6) judge whether current acid cleaning process slot is the last one acid cleaning process slot；If current acid cleaning process slot is not most
4) the latter acid cleaning process slot, returns to；If current acid cleaning process slot is the last one acid cleaning process slot, current pickling work is judged
Whether the wire acid cleaning time in skill slot terminates, if pickling time terminates, wire rod is put discharging area；If pickling time is not tied
Beam continues the pickling in current acid cleaning process slot.
1) and 2) further, further include the process for hanging in tunnel between, the process for hanging in tunnel includes：It will be upper
Expect that area's hermatic door is opened, control suspender, suspension hook and wire rod are moved to by feeding area hermatic door in tunnel, by feeding area hermatic door
It closes；
It further include the process for hanging out tunnel during wire rod is put into discharging area：Discharging area hermatic door is opened, is controlled
Suspender, suspension hook and wire rod are moved to by discharging area hermatic door outside tunnel, and discharging area hermatic door is closed.
Further, the process that the suspender and the suspension hook coordinate is as follows：
1) suspension hook is placed on technology groove；
2) fixing slot of control suspender or fixing tenon move to the height coaxial with the clamping structure of suspension hook；
3) control suspender moves horizontally, and makes fixing slot or fixes tenon and clamping structure cooperation.
The process that the suspender is detached with the suspension hook is as follows：
1) control suspender declines, and suspension hook is placed on technology groove；
2) control suspension hook moves horizontally, and the fixing slot for making suspender or the clamping structure for fixing tenon and suspension hook separate.
Linear reciprocating tunnel acid cleaning process the degree of automation of the present invention is higher, and the more cyclic annular production line of cost of investment drops significantly
Low, the cycle of operation is short, and suspension hook quantity is few etc., and pickling effect is preferable, therefore, should suitable for the production line more than less varieties, batch
Technique has good technical advance and economic row, can carry out larger range of popularization.
In view of the above-mentioned problems, the present invention provides, a kind of cost of investment is low, the cycle of operation short linear reciprocating tunnel pickling
Technique.
In order to achieve the above objectives, linear reciprocating tunnel of the present invention pickling system, including feeding area, acid-washing region and blanking
Area；Wherein, the acid-washing region includes several acid cleaning process slots arranged in a straight line, at least one suspender being arranged above descaling bath
And several suspension hooks；It is provided with the first clamping structure on the suspender, is provided on the suspension hook and is adapted with a clamping structure
The second clamping structure；The stroke directions of the suspender are parallel with the orientation of acid cleaning process slot.
Further, seal closure, the seal closure and the feeding area and the discharging area are provided on the acid-washing region
Corresponding position is respectively arranged with feeding area hermatic door and discharging area hermatic door.
Further, it is provided with fixing slot on the suspender or fixes tenon, is provided with and fixing slot or card on the suspension hook
Gu the clamping structure of tenon cooperation；The fixing slot or the axis horizontal setting for fixing tenon, the axis horizontal of the clamping structure are set
It sets.
Linear reciprocating tunnel pickling system the degree of automation of the present invention is higher, and the more cyclic annular production line of cost of investment drops significantly
Low, the cycle of operation is short, and suspender quantity is few, and pickling effect is preferable, suitable for the production line more than less varieties, batch, therefore, the work
Skill has good technical advance and economic row, can carry out larger range of popularization.
Description of the drawings
Fig. 1 is the floor plan of linear reciprocating tunnel of the present invention pickling system；
Fig. 2 is the facade layout drawing of linear reciprocating tunnel of the present invention pickling system；
Fig. 3 is that wire rod is put into the schematic diagram of acid cleaning process slot by the suspension hook of linear reciprocating tunnel of the present invention pickling system；
Fig. 4 is the schematic diagram that the suspension hook of linear reciprocating tunnel of the present invention pickling system slings wire rod.
Specific implementation mode
The present invention will be further described with reference to the accompanying drawings of the specification.
Embodiment 1
As shown in Figs 1-4, the present embodiment provides a kind of linear reciprocating tunnel acid cleaning process, including following process：
1) it will wait for that pickling wire rod is transported to feeding area 5；It is hooked with suspension hook 11 and waits for pickling wire rod；
2) suspension hook on the last one the acid cleaning process slot 3 corresponding with 5 suspension hook 11 of feeding area or previous suspender 1 of suspender 1
11 cooperations；
3) judge whether processing time of the current wire rod in feeding area 5 or current acid cleaning process slot 3 terminates, if processing
Time has terminated, and wire rod is put into corresponding first acid cleaning process slot 3 of current suspender 1；If processing time is not finished, after
It is continuous to be handled；
4) judge whether wire rod pickling time in current acid cleaning process slot 3 terminates；If pickling time terminates, currently
Wire rod is put into next acid cleaning process slot 3 by suspender 1；If pickling time is not finished, continue in current acid cleaning process slot 3
Pickling；
5) judge whether current suspender 1 moves to stroke end；If moving to stroke end, current suspender 1 and suspension hook
11 separation, suspension hook 11 coordinate with next suspender 1,2) 1 backstroke starting point of current suspender simultaneously returns to；If not moving to stroke
4) terminal returns to；
6) judge whether current acid cleaning process slot 3 is the last one acid cleaning process slot 3；If current acid cleaning process slot 3 is not
It is the last one acid cleaning process slot 3, returns to 4)；If current acid cleaning process slot 3 is the last one acid cleaning process slot 3, judge to work as
Whether the wire acid cleaning time in preceding acid cleaning process slot 3 terminates, if pickling time terminates, wire rod is put discharging area 4；Such as tartaric acid
Washing the time is not finished, and continues the pickling in current acid cleaning process slot 3.
The length of requirement and whole production line for finished product coil of wire pickling quality arranges a fixed number in seal closure 2
The suspender 1 of amount, each suspender 1 are responsible for the acid cleaning process slot 3 of certain amount, and suspender 1 and suspension hook 11 can be disengaged, be adopted between suspender 1
With relay mode, the entire whole process acid cleaning process of the coil of wire is completed.After the coil of wire finally undergoes liming tank drying process, go out seal closure
2, it is then placed in drying tank 6 and is dried, finally reach discharging area 4, get on the bus and be transported at baler through blanking, complete bundling,
To enter next procedure.
As can be seen that 1 quantity of suspender of the linear reciprocating tunnel acid cleaning process of the present embodiment is few from above-mentioned process,
Suspender 1 and suspension hook 11 can disengage, and relay mode is used between suspender 1, complete the entire whole process acid cleaning process of the coil of wire.In this way, this
The degree of automation of the linear reciprocating tunnel acid cleaning process of embodiment greatly improves, and the more cyclic annular production line of cost of investment drops significantly
Low, the cycle of operation is short, and pickling effect is preferable, and suitable for the production line more than less varieties, batch, therefore, which has good
Technical advance and economic row, larger range of popularization can be carried out.
Embodiment 2
1) and 2) on the basis of the above embodiments, further include the process for hanging in tunnel between, the tunnel that hangs in
Process includes：5 hermatic door of feeding area is opened, control suspender 1, suspension hook 11 and wire rod move to tunnel by 5 hermatic door of feeding area
In road, 5 hermatic door of feeding area is closed；
It further include the process for hanging out tunnel during wire rod is put into discharging area 4：4 hermatic door of discharging area is opened, control
Suspender 1, suspension hook 11 and wire rod processed are moved to by 4 hermatic door of discharging area outside tunnel, and 4 hermatic door of discharging area is closed.
Hermatic door is set at the both ends in tunnel, in such manner, it is possible to entire technique is made all to be executed in closed environment, is reduced pair
The injury of worker and pollution to environment.
Embodiment 3
On the basis of the above embodiments, the process that the suspender 1 and the suspension hook 11 coordinate is as follows：
1) suspension hook 11 is placed on technology groove；
2) fixing slot of control suspender 1 or fixing tenon move to the height coaxial with the clamping structure of suspension hook 11；
3) control suspender 1 moves horizontally, and makes fixing slot or fixes tenon and clamping structure cooperation.
The process that the suspender 1 is detached with the suspension hook 11 is as follows：
1) control suspender 1 declines, and suspension hook 11 is placed on technology groove；
2) control suspension hook 11 moves horizontally, and the fixing slot for making suspender 1 or the clamping structure for fixing tenon and suspension hook 11 separate.
The suspender 1 of the present embodiment is very quick with separation process with the cooperation of suspension hook 11, and it is past can to greatly promote straight line
The production efficiency of compound tunnel acid cleaning process.
Embodiment 4
The present embodiment provides a kind of linear reciprocating tunnel pickling systems, including feeding area 5, acid-washing region and discharging area 4；Its
In, the acid-washing region include several acid cleaning process slots 3 arranged in a straight line, at least one suspender 1 being arranged above descaling bath with
And several suspension hooks 11；It is provided with the first clamping structure on the suspender 1, is provided on the suspension hook 11 and is mutually fitted with a clamping structure
The second clamping structure matched；The stroke directions of the suspender 1 are parallel with the orientation of the acid cleaning process slot 3.
The length of requirement and whole production line for finished product coil of wire pickling quality arranges a fixed number in seal closure 2
The suspender 1 of amount, each suspender 1 are responsible for the acid cleaning process slot 3 of certain amount, and suspender 1 and suspension hook 11 can be disengaged, be adopted between suspender 1
With relay mode, the entire whole process acid cleaning process of the coil of wire is completed.After the coil of wire finally undergoes liming tank drying process, go out seal closure
2, then experience drying finally reaches discharging area 4, gets on the bus and be transported at baler through blanking, completes bundling, to enter lower road work
Sequence.
1 quantity of suspender of the linear reciprocating tunnel pickling system of the present embodiment is few, and suspender 1 and suspension hook 11 can disengage,
Relay mode is used between suspender 1, completes the entire whole process acid cleaning process of the coil of wire.In this way, the linear reciprocating tunnel of the present embodiment
The degree of automation of acid cleaning process greatly improves, and the more cyclic annular production line of cost of investment substantially reduces, and the cycle of operation is short, and pickling is imitated
Fruit is preferable, and suitable for the production line more than less varieties, batch, therefore, which has good technical advance and economic row, can
Carry out larger range of popularization.
Embodiment 5
On the basis of embodiment 4, the present embodiment is provided with seal closure 2, the seal closure 2 and institute on the acid-washing region
It states feeding area 5 and 4 corresponding position of the discharging area and is respectively arranged with 4 hermatic door of 5 hermatic door of feeding area and discharging area.
Seal closure 2 is set on acid-washing region, and hermatic door is set in the position of corresponding feeding area 5 and discharging area 4, only
When wire rod passes through hermatic door, hermatic door is just opened, in such manner, it is possible to make entire linear reciprocating tunnel acid cleaning process all in sealing
Environment in complete, the injury to worker and the pollution to environment can be reduced.
Embodiment 6
On the basis of embodiment 4 and embodiment 5, it is provided with fixing slot on the suspender 1, is provided on the suspension hook 11
With the clamping structure of fixing slot cooperation；The axis horizontal of the fixing slot is arranged, the axis horizontal setting of the clamping structure.
In the present embodiment, fixing slot and clamping structure it is coaxial when, it is only necessary to suspender 1 is transported along the axis direction of fixing slot
It is dynamic, it will be able to fixing slot and clamping structure are combined together, it is convenient and efficient.Similarly, it also only needs to put on suspension hook 11 when dismounting
On acid cleaning process slot 3, then along the axis direction movable hanger 1 of fixing slot.
In addition, fixing tenon can also be set on the suspender 1 of the present embodiment, the card that setting is adapted to fixing tenon on suspension hook 11
Fixing structure.It can equally realize and efficiently coordinate and dismantle.
More than, only presently preferred embodiments of the present invention, but scope of protection of the present invention is not limited thereto, and it is any to be familiar with sheet
In the technical scope disclosed by the present invention, the change or replacement that can be readily occurred in should all be covered those skilled in the art
Within protection scope of the present invention.Therefore, the scope of protection of the present invention shall be subject to the scope of protection defined by the claims.
Claims (6)
1. a kind of linear reciprocating tunnel acid cleaning process, it is characterised in that：Including following process：
1) it will wait for that pickling wire rod is transported to feeding area；It is hooked with suspension hook and waits for pickling wire rod；
2) the suspension hook cooperation on suspender the last one acid cleaning process slot corresponding with feeding area suspension hook or previous suspender；
3) judge whether processing time of the current wire rod in feeding area or current acid cleaning process slot terminates, if processing time is
Terminate, wire rod is put into corresponding first acid cleaning process slot of current suspender；If processing time is not finished, continue to locate
Reason；
4) judge whether wire rod pickling time in current acid cleaning process slot terminates；If pickling time terminates, current suspender
Wire rod is put into next acid cleaning process slot；If pickling time is not finished, continue the pickling in current acid cleaning process slot；
5) judge whether current suspender moves to stroke end；If moving to stroke end, current suspender is detached with suspension hook, is hung
Hook coordinates with next suspender, 2) current suspender backstroke starting point simultaneously returns to；If not moving to stroke end, return to 4)；
6) judge whether current acid cleaning process slot is the last one acid cleaning process slot；If current acid cleaning process slot is not last
4) a acid cleaning process slot, returns to；If current acid cleaning process slot is the last one acid cleaning process slot, current acid cleaning process slot is judged
In the wire acid cleaning time whether terminate, if pickling time terminates, wire rod is put into discharging area；If pickling time is not finished,
Continue the pickling in current acid cleaning process slot.
2. linear reciprocating tunnel as described in claim 1 acid cleaning process, it is characterised in that：1) and 2) further include hanging between
The process in tunnel, the process for hanging in tunnel include：Feeding area hermatic door is opened, control suspender, suspension hook and wire rod pass through
Feeding area hermatic door moves in tunnel, and feeding area hermatic door is closed；
It further include the process for hanging out tunnel during wire rod is put into discharging area：Discharging area hermatic door is opened, control suspender,
Suspension hook and wire rod are moved to by discharging area hermatic door outside tunnel, and discharging area hermatic door is closed.
3. linear reciprocating tunnel as described in claim 1 acid cleaning process, it is characterised in that：The suspender coordinates with the suspension hook
Process it is as follows：
1) suspension hook is placed on technology groove；
2) fixing slot of control suspender or fixing tenon move to the height coaxial with the clamping structure of suspension hook；
3) control suspender moves horizontally, and makes fixing slot or fixes tenon and clamping structure cooperation；
The process that the suspender is detached with the suspension hook is as follows：
1) control suspender declines, and suspension hook is placed on technology groove；
2) control suspension hook moves horizontally, and the fixing slot for making suspender or the clamping structure for fixing tenon and suspension hook separate.
4. a kind of linear reciprocating tunnel pickling system, it is characterised in that：Including feeding area, acid-washing region and discharging area；Wherein, institute
Acid-washing region is stated to include several acid cleaning process slots arranged in a straight line, at least one suspender being arranged above descaling bath and several hang
Hook；It is provided with the first clamping structure on the suspender, compatible with a clamping structure second is provided on the suspension hook and is fixed
Structure；The stroke directions of the suspender are parallel with the orientation of acid cleaning process slot.
5. linear reciprocating tunnel as described in claim 1 pickling system, it is characterised in that：Sealing is provided on the acid-washing region
Cover, seal closure position corresponding with the feeding area and the discharging area is respectively arranged with feeding area hermatic door and discharging area
Hermatic door.
6. linear reciprocating tunnel as described in claim 1 pickling system, it is characterised in that：It is provided with fixing slot on the suspender
Or tenon is fixed, the clamping structure of tenon cooperation is provided with fixing slot or fixed on the suspension hook；The fixing slot fixes tenon
Axis horizontal is arranged, the axis horizontal setting of the clamping structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610855069.1A CN106400042B (en) | 2016-09-26 | 2016-09-26 | Linear reciprocating tunnel acid cleaning process and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610855069.1A CN106400042B (en) | 2016-09-26 | 2016-09-26 | Linear reciprocating tunnel acid cleaning process and system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106400042A CN106400042A (en) | 2017-02-15 |
| CN106400042B true CN106400042B (en) | 2018-07-13 |
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ID=57998239
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610855069.1A Active CN106400042B (en) | 2016-09-26 | 2016-09-26 | Linear reciprocating tunnel acid cleaning process and system |
Country Status (1)
| Country | Link |
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| CN (1) | CN106400042B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103774147A (en) * | 2013-12-30 | 2014-05-07 | 天津市德中技术发展有限公司 | Etching method and etching device with nozzle group reciprocating in etching region |
| CN104984966A (en) * | 2015-06-24 | 2015-10-21 | 东莞市天美新自动化设备有限公司 | Workpiece feeding and discharging device of water heater inner container automatic spraying and acid pickling system and water heater inner container automatic spraying and acid pickling system |
-
2016
- 2016-09-26 CN CN201610855069.1A patent/CN106400042B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103774147A (en) * | 2013-12-30 | 2014-05-07 | 天津市德中技术发展有限公司 | Etching method and etching device with nozzle group reciprocating in etching region |
| CN104984966A (en) * | 2015-06-24 | 2015-10-21 | 东莞市天美新自动化设备有限公司 | Workpiece feeding and discharging device of water heater inner container automatic spraying and acid pickling system and water heater inner container automatic spraying and acid pickling system |
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| Publication number | Publication date |
|---|---|
| CN106400042A (en) | 2017-02-15 |
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