CN106397614A - Apparatus for reducing content of sulfur dioxide in corn starch - Google Patents

Apparatus for reducing content of sulfur dioxide in corn starch Download PDF

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Publication number
CN106397614A
CN106397614A CN201610751826.0A CN201610751826A CN106397614A CN 106397614 A CN106397614 A CN 106397614A CN 201610751826 A CN201610751826 A CN 201610751826A CN 106397614 A CN106397614 A CN 106397614A
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China
Prior art keywords
tank body
independent tank
starch
sulfur dioxide
valves
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CN201610751826.0A
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Chinese (zh)
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CN106397614B (en
Inventor
孙本军
刘淑清
闫广飚
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COFCO BIOCHEMICAL ENERGY (GONGZHULING) Co Ltd
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COFCO BIOCHEMICAL ENERGY (GONGZHULING) Co Ltd
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Priority to CN201610751826.0A priority Critical patent/CN106397614B/en
Publication of CN106397614A publication Critical patent/CN106397614A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B30/00Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
    • C08B30/04Extraction or purification

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Accessories For Mixers (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)

Abstract

The invention discloses an apparatus for reducing the content of sulfur dioxide in corn starch. The apparatus comprises a heater; the heater comprises a tank body, an annular heating tube, two stirrers, a separator plate, two temperature sensors, an automatic control regulating valve, two butterfly valves, two discharge valves, two water adding valves and a weigher; and the separator plate divides the tank body into a first independent tank body and a second independent tank body which are connected through a pipeline. A novel oxidant potassium permanganate allowed in the food additive directory is adopted to reduce sulfur dioxide in starch, so adoption of hydrogen peroxide for reducing sulfur dioxide in the corn starch is avoided, and the qualified rate reaches 98% or above; and oxidation of the oxidant on starch particles is reduced, the starch hydrolysis conversion rate is improved by 0.1%, and the content of impurities in a saccharification liquid is reduced by 2%. A problem of unallowed addition of hydrogen peroxide for removing sulfur dioxide in routine food production in the prior art and a problem of starch conversion rate reduction caused by unable hydrolysis or difficult hydrolysis in the production of sugar from gelatinized starch obtained after instant surface gelatinization of parts of starch particles due to high concentration of hydrogen peroxide directly added in the production of non-food starch to remove sulfur dioxide are solved in the invention.

Description

A kind of equipment reducing corn starch content of sulfur dioxide
Technical field
The invention belongs to food processing technology field, it is related to a kind of equipment reducing corn starch content of sulfur dioxide;Special It is not applied to corn starch wet production.
Background technology
Corn starch wet production is soaked using sulfurous acid, has sulfurous acid in corn particle, and corn particle crushes again Lead in starch milk when separating containing 80PPM about sulfur dioxide, need oxygenation in starch after starch milk dehydrate Agent removes sulfur dioxide.
Hydrogen peroxide is not belonging to food additive catalogue, and general food production of corn starch does not allow to add hydrogen peroxide removal two Sulfur oxide, existing production in food corn starch illegally adds hydrogen peroxide removal sulfur dioxide in violation of rules and regulations;Non-food stuff Starch Production is straight Connect interpolation hydrogen peroxide and remove sulfur dioxide, hydrogen peroxide concentration is high, leads to partial starch granule transient surface gelatinizing, gelatinized starch system Do not hydrolyze when sugared or be difficult to hydrolyze, reduce Starch Conversion rate.
Content of the invention
The invention discloses a kind of equipment reducing corn starch content of sulfur dioxide, to solve conventional food in prior art Product produce and do not allow to add hydrogen peroxide removal sulfur dioxide;Non-food stuff Starch Production is directly added hydrogen peroxide and is removed sulfur dioxide, Hydrogen peroxide concentration is high, leads to partial starch granule transient surface gelatinizing, does not hydrolyze or be difficult to hydrolyze, reduce during gelatinized starch sugaring The problems such as Starch Conversion rate.
The present invention includes heater;Heater includes tank body, circular heating tube, two agitators, dividing plate, two temperature biographies Sensor, automatic control adjustable valve, two butterfly valves, two drain valves, two priming valves, weighing devices;It is only that tank body is divided into first by dividing plate Storage Tank body, the second independent tank body;The circular heating tube taking up solution is welded on the first independent tank body and the second independent tank interior, Two agitators, two temperature sensors are separately mounted to the first independent tank body, on the second independent tank body;Automatic regulating valve, two Individual butterfly valve is arranged on circular heating tube main pipeline, controls the heating pipe water yield;Two drain valves are separately mounted to first independently On tank body, the second independent tank body outlet conduit;Two priming valves are separately mounted to add water on main pipeline, for solubilization hydraulic control system; First independent tank body, the second independent tank body are placed on weighing apparatus, weigh granule and solution.
Present invention additionally comprises blender;Blender includes inlet flange, main body, blade, outlet(discharge) flange;Have on inlet flange There is charging aperture;Two drain valves of heater are connected with blender respectively, for joining solution control to potassium permanganate particles.
Work process is as follows:
First potassium permanganate particles are dissolved, concentration is 5%, using hydro-thermal heater, potassium permanganate solution is heated to 50 55 Degree, reaches optimal reaction temperature;Then by potassium permanganate solution and starch milk according to 1:The ratio of 450--500 is through blender After mixing and stirring, it is passed through the reaction of starch milk temporary storage tank, in detection starch after starch milk dehydrate, sulfur dioxide contains afterwards Amount.
Idiographic flow is as follows:
A certain amount of potassium permanganate particles are poured in the first independent tank body, writes down weighing apparatus reading, open on the first independent tank body Priming valve, in proportion add starch milk wash water, water to a certain amount of when close the first independent tank body on priming valve, open first Agitator on independent tank body, opens the butterfly valve on the first independent tank body, is set according to the temperature sensor on the first independent tank body Constant temperature degree automatically opens up automatic regulating valve 11, is passed through hot water and heats to solution, when temperature reaches setting value, opens first independent Drain valve on tank body, solution is added in blender, closes the butterfly valve on the first independent tank body, by permanganic acid when solution does not have K particle is poured in the second independent tank body, opens the priming valve on the second independent tank body, adds water in proportion, to a certain amount of when close Second independent tank body priming valve, opens the agitator on the second independent tank body, opens the butterfly valve on the second independent tank body, according to Temperature sensor design temperature on two independent tank bodies automatically opens up automatic regulating valve, is passed through hot water and heats to solution, treats temperature Reach during setting value and the first independent tank body space-time, open the drain valve on the second independent tank body, solution is added in blender, Alternately proportioning adds solution.
The positive effect of the present invention is:New oxidants potassium permanganate fall using license in food additive catalogue Low starch sulfur dioxide, it is to avoid adopt hydrogen peroxide to reduce corn starch sulfur dioxide in violation of rules and regulations, qualification rate reaches more than 98%;Reduce Oxidant aoxidizes to starch granuless, improves Starch Hydrolysis conversion ratio 0.1%, reduces saccharified liquid impurity content 2%.
Brief description
Fig. 1 is present configuration heater schematic diagram;
Fig. 2 is present configuration blender schematic diagram;
In figure:1 inlet flange, 2 main bodys, 3 blades, 4 outlet(discharge) flanges, 5 circular heating tubes, 6 first agitators, 7 second agitators, 8 dividing plates, 9 first temperature sensors, 10 second temperature sensors, 11 automatic regulating valves, 12 first butterfly valves, 13 second butterfly valves, 14 First drain valve, 15 second drain valves, 16 first priming valves, 17 second priming valves, 18 weighing apparatus, 19 first independent tank bodies, 20 Second independent tank body, 1a charging aperture.
Specific embodiment
Describe one embodiment of the present of invention below in conjunction with accompanying drawing in detail.
The embodiment of the present invention includes blender, heater;As shown in figure 1, heater include tank body, circular heating tube 5, One agitator 6, the second agitator 7, dividing plate 8, the first temperature sensor 9, second temperature sensor 10, automatic control adjustable valve 11, One butterfly valve 12, the second butterfly valve 13, the first drain valve 14, the second drain valve 15, the first priming valve 16, the second priming valve 17, weighing Device 18;Tank body is divided into the first independent tank body 19, the second independent tank body 20 by dividing plate 8;The circular heating tube 5 taking up solution welds Inside the first independent tank body 19 and the second independent tank body 20, it is welded on the first independent tank to the first agitator 6 of solution heating On body 19, the second agitator 7 is welded on the second independent tank body 20;First temperature sensor 9, second temperature sensor 10 are respectively Be welded on the first independent tank body 19, on the second independent tank body 20;11 automatic regulating valves, 12 first butterfly valves, 13 second butterfly valve welding On circular heating tube 5 main pipeline, control the heating pipe water yield;First drain valve 14, that the second drain valve 15 is welded on first is only On Storage Tank body 19, the second independent tank body 20 outlet conduit;First priming valve 16, the second priming valve 17 are respectively welded at the supervisor that adds water On road, for solubilization hydraulic control system;First independent tank body 19, the second independent tank body 20 are placed on weighing apparatus 18, weigh granule and Solution.
As shown in Fig. 2 blender includes inlet flange 1, main body 2, blade 3, outlet(discharge) flange 4;Have on inlet flange 1 into Material mouth 1a.
As shown in Figure 1 and Figure 2, the first drain valve 14, the second drain valve 15 are connected with blender 2, respectively for permanganic acid K particle joins solution control.
Work process is as follows:
First potassium permanganate particles are dissolved, concentration is 5%, using hydro-thermal heater, potassium permanganate solution is heated to 50 55 Degree, reaches optimal reaction temperature;Then by potassium permanganate solution and starch milk according to 1:The ratio of 450--500 is through blender After mixing and stirring, it is passed through the reaction of starch milk temporary storage tank, in detection starch after starch milk dehydrate, sulfur dioxide contains afterwards Amount.
Idiographic flow is as follows:
A certain amount of potassium permanganate particles are poured in the first independent tank body 19, writes down weighing apparatus 18 reading, open the first priming valve 16, in proportion add starch milk wash water, water to a certain amount of when close the first priming valve 16, open the first agitator 6, open first Butterfly valve 12, automatically opens up automatic regulating valve 11 according to the first temperature sensor 9 design temperature, is passed through hot water and heats to solution, treats When temperature reaches setting value, open the first drain valve 14, solution is added in blender 2, when solution does not have, closes the first butterfly valve 12, potassium permanganate particles are poured in the second independent tank body 20, open the second priming valve 17, add water in proportion, to a certain amount of when Close the second priming valve 17, open the second agitator 7, open the second butterfly valve 13, according to second temperature sensor 10 design temperature Automatically open up automatic regulating valve 11, be passed through hot water and heat to solution, when temperature reaches setting value and the first independent tank body 3 is empty When, open the drain valve 15 on the second independent tank body, solution is added in blender 2, alternately proportioning adds solution.

Claims (2)

1. a kind of equipment reducing corn starch content of sulfur dioxide;It is characterized in that:Including heater;Heater includes tank Body, circular heating tube, two agitators, dividing plate, two temperature sensors, automatic control adjustable valve, two butterfly valves, two drain valves, Two priming valves, weighing devices;Tank body is divided into the first independent tank body, the second independent tank body by dividing plate;The annular taking up solution adds Heat pipe is welded on the first independent tank body and the second independent tank interior, and two agitators, two temperature sensors are separately mounted to On first independent tank body, the second independent tank body;Automatic regulating valve, two butterfly valves are arranged on circular heating tube main pipeline;Two Drain valve is separately mounted to the first independent tank body, on the second independent tank body outlet conduit;Two priming valves are separately mounted to add water On main pipeline;First independent tank body, the second independent tank body are placed on weighing apparatus.
2. a kind of equipment reducing corn starch content of sulfur dioxide according to claim 1;It is characterized in that:Also include Blender;Blender includes inlet flange, main body, blade, outlet(discharge) flange;Charging aperture is had on inlet flange;The two of heater Individual drain valve is connected with blender respectively.
CN201610751826.0A 2016-08-30 2016-08-30 Reduce corn starch sulfur dioxide content's equipment Active CN106397614B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610751826.0A CN106397614B (en) 2016-08-30 2016-08-30 Reduce corn starch sulfur dioxide content's equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610751826.0A CN106397614B (en) 2016-08-30 2016-08-30 Reduce corn starch sulfur dioxide content's equipment

Publications (2)

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CN106397614A true CN106397614A (en) 2017-02-15
CN106397614B CN106397614B (en) 2020-01-10

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102417543A (en) * 2011-09-06 2012-04-18 甘肃昆仑生化有限责任公司 Method for utilizing potassium permanganate to reduce content of SO2 in edible corn starch
CN104624087A (en) * 2015-02-10 2015-05-20 丁文海 Mixed liquid stirrer

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102417543A (en) * 2011-09-06 2012-04-18 甘肃昆仑生化有限责任公司 Method for utilizing potassium permanganate to reduce content of SO2 in edible corn starch
CN104624087A (en) * 2015-02-10 2015-05-20 丁文海 Mixed liquid stirrer

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