CN106396621A - Manufacturing method for manufacturing artistic porcelain exterior wall tile - Google Patents
Manufacturing method for manufacturing artistic porcelain exterior wall tile Download PDFInfo
- Publication number
- CN106396621A CN106396621A CN201610812990.8A CN201610812990A CN106396621A CN 106396621 A CN106396621 A CN 106396621A CN 201610812990 A CN201610812990 A CN 201610812990A CN 106396621 A CN106396621 A CN 106396621A
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- CN
- China
- Prior art keywords
- wall tile
- raw material
- water
- exterior wall
- artistic porcelain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Finishing Walls (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a manufacturing method for manufacturing an artistic porcelain exterior wall tile and relates to the technical field of building material production. The artistic porcelain exterior wall tile is prepared by the following raw materials by weight percentage: 25-30% of clay, 25-30% of fowler soil, 15-20% of chicken girt and 25-30% of powdered steatile. The total aluminum content of the artistic porcelain exterior wall tile is 14.5-18%, and the total iron content of the artistic porcelain exterior wall tile is less than or equal to 2%. The above materials are mixed up with water counted for 15% relative to the total weight thereof, and then mixed materials are subjected to ball milling, iron removing, sieving, spraying and drying to be prepared into particles. The particles are aged for more than 48 hours and are pressed into a blank at 180-230 MPa. Then the blank is dried at 200-250 DEG C. After that, the underlying glaze is sprayed onto the blank and the surface of the blank is sprayed to be colored by a spray gun. An obtained brick body is placed in a roller hearth kiln, dried at 200-400 DEG C and conveyed to a temperature zone at 1210-1220 DEG C to be sintered. According to the technical scheme of the invention, the problem in the prior art that a conventional artistic porcelain exterior wall tile obtained during the current machining process is not smooth in texture, high in water absorption rate, non-wear-resistant and non-pressure-resistant can be solved.
Description
Technical field
The present invention relates to construction material production technical field, especially a kind of method manufacturing artistic Imitation Rock Porcelain Tiles.
Background technology
Artistic Imitation Rock Porcelain Tiles be by various patterns be fabricated on the common ceramic tile of unlike material, there are very big decoration functions
Construction material.A kind of processing method of existing art Imitation Rock Porcelain Tiles comprises the steps：Choose quartzy, china clay and other are inorganic
Nonmetallic make raw material, through dispensing, ball milling, compressing, burn till biscuit, spraying, glaze firing and processing and forming, this technique includes
Burn till twice, the temperature burning till biscuit for the first time is 800～900 DEG C, burning till for the second time is glaze firing after glaze spraying, temperature of glaze firing
At 1000 DEG C about, the artistic porcelain outer wall tile that this technique manufacture obtains has the following disadvantages：1st, different lines be also easy to produce disconnected
Stricture of vagina and deformation, lead to lines not smooth；2nd, water absorption rate is higher, easily fades, is unfavorable for decoration of exterior wall；3rd, easily because of warm and humid change
And crack, not wear-resisting, not pressure.
Content of the invention
It is an object of the invention to provide a kind of art porcelain outer wall tile manufacture method, this method can solve existing plus
The presence lines of the artistic porcelain outer wall tile that work technique is obtained is not smooth, water absorption rate is high, not wear-resisting, no pressure resistance of problem.
In order to solve the above problems, the technical solution used in the present invention is：The manufacture method of this art porcelain outer wall tile
Raw material using following percentage by weight is obtained：Clay 25～30%, with good fortune soil 25～30%, Herba Epigeneii fargesii 15～20%, Pulvis Talci 25～
30%, wherein, total aluminum content of raw material is 14.5～18%, total iron-holder≤2%；
Its manufacture method comprises the following steps：
A, by the 15% of the raw material of aforementioned proportion amount of calculation and raw material total amount water, add ball mill be milled to granularity be 45 μm～
50 μm, after then the slip grinding sieving except ferrum, it is spray dried to material with spray drying tower, old more than 48 hours, extremely
Material water content be 7～7.5%；
B, under the pressure condition of 180～230MPa, with press, the old material of step A is pressed into base substrate, base substrate through 200～
250 DEG C of temperature drying forming obtains adobe, controls adobe moisture content to be 0.5%～1%；
C, spray the glaze water of bottoming on adobe surface, subsequently use spray gun spray surface color；
D, the brick body obtaining step C are put in roller kilns, after drying, deliver to 1210～1220 in 200～400 DEG C of warm area
DEG C warm area in burnt till, brick body water absorption rate be 1～3%, obtain final product artistic porcelain outer wall tile.
In the technical scheme of manufacture method of above-mentioned art porcelain outer wall tile, more specifically technical scheme can also be：Step
Glaze water in rapid C is added water to grind into by the raw material of following weight percents：Methyl 0.5%, corruption receive 1%, Zirconium orthosilicate. 10%, glaze use
White clay 20%, potassium feldspar 43.5%, whiten stone 10%, frit 15%.
Further, it is obtained using the raw material of following percentage by weight：Clay 30%, with good fortune soil 30%, Herba Epigeneii fargesii 15%, Talcum
Powder 25%.
Further, old in step A is to carry out in the metal bucket of sealing.
Due to employing technique scheme, the present invention compared with prior art has the advantages that：
1st, the present invention choose clay, with good fortune soil, Herba Epigeneii fargesii and Pulvis Talci as raw material, and except ferrum sieves after wearing into slip, minimizing
Raw material impurity, in pressing blank post-drying during preparation, then in glaze spraying post-drying, then carries out high temperature and burns till, that is, adopt low twice
The method that temperature is dried, high temperature burns till, and combine the raw material chosen, the equipment from being suitable for, optimizing technology parameters, make manufacture
Obtain glazed ceramic exterior wall tile and there is wear-resistant resistance to compression, anti-water suction, freeze proof cold-resistant.
2nd, proportioning raw materials, the strict total aluminum content controlling in raw material and total iron-holder are adjusted, to improve the glacing flatness of ceramic tile,
Crack prevention and the generation of surface stain；The total aluminum content controlling raw material is 14.5～18%, can improve firing temperature, thus
Can ensure that base substrate and glaze paint once-firing, and the generation of crackle can be reduced, improve the glacing flatness of ceramic tile；Control total iron content of raw material
Amount≤2%, advantageously ensures that after sieving except ferrum, contains only micro ferrum, and ferrum can be avoided to aoxidize when burning till not exclusively and in ceramic tile
Surface produces stain.
3rd, add appropriate water, control the granularity of ball milling to be 45 μm～50 μm, be conducive to controlling the accurate dimension after burning till.
4th, old more than 48 hours after being spray-dried, a material water content can accurately be controlled in the range of 7～7.5%, thus
Improve compacting quality, it is to avoid during compacting, water content is too low, is easily broken off, water content is too high, then easily produce the defect of layering.
5th, compressing base substrate, through 200～250 DEG C of temperature drying, controls adobe moisture content to be 0.5%～1%, can
Exclude unnecessary moisture, strengthen the intensity of base substrate, oven drying at low temperature ensure that product is not easy to crack, not stratified, it is to avoid lines
Fracture, makes the continuous more smooth of different lines, makes profile more attractive in appearance.
6th, after spraying ground-coat enamel water, spray surface color in preset, thus can obtain abundant pattern, clearly lines.
7th, adobe is put in roller kilns, the warm area turning base at 200～400 DEG C is dried, exclusion is unnecessary because the increase of glaze water
Moisture, delivers to and carries out high temperature in 1210～1220 DEG C of warm area and burn till, and obtains wear-resistant resistance to compression, anti-water suction, freeze proof cold-resistant characteristic.
8th, the formula cooperation oven drying at low temperature of glaze water and high temperature high temperature burns till so that product has excellent anti-glaze fragility, resistance to
The performance of contaminative, the chemical reagent of resistance to family and swimming pool salt.
Specific embodiment
With reference to embodiment, the invention will be further described：
Embodiment 1
The manufacture method of the artistic porcelain outer wall tile of the present embodiment adopts following raw material to be obtained：30 tons of clay, with good fortune soil 25 tons, stone
Rice 15 tons, 30 tons of Pulvis Talci, wherein, total aluminum content of raw material is 14.5%, total iron-holder 2%；
Its manufacture method comprises the following steps：
A, by the 15% of the raw material of aforementioned proportion amount of calculation and raw material total amount water, add ball mill be milled to granularity be 45 μm～
50 μm, after then the slip grinding sieving except ferrum, it is spray dried to a material with spray drying tower, a material is put into the ferrum of sealing
In bucket, old 48 hours, be 7.5% to a material water content；
B, under the pressure condition of 180MPa, with press, the old material of step A is pressed into base substrate, base substrate is through 200 DEG C of temperature
Degree drying forming obtains adobe, controls adobe moisture content to be 1%；
C, spray the glaze water of bottoming on adobe surface, glaze water is ground by the raw material mixing and water adding of following weight percents and makes：First
Base 0.5%, corruption receive 1%, Zirconium orthosilicate. 10%, glaze white clay 20%, potassium feldspar 43.5%, whiten stone 10%, frit 15%；Subsequently with spraying
Rifle spray surface color；
D, the brick body obtaining step C are put in roller kilns, after drying, deliver in 1210 DEG C of warm area in 200 DEG C of warm area
Burnt till, brick body water absorption rate is 3%, obtains final product artistic porcelain outer wall tile.
Embodiment 2
The manufacture method of the artistic porcelain outer wall tile of the present embodiment adopts following raw material to be obtained：25 tons of clay, with good fortune soil 30 tons, stone
Rice 20 tons, 25 tons of Pulvis Talci, wherein, total aluminum content of raw material is 15%, total iron-holder 2%；
Its manufacture method comprises the following steps：
A, by the 15% of the raw material of aforementioned proportion amount of calculation and raw material total amount water, add ball mill be milled to granularity be 45 μm～
50 μm, after then the slip grinding sieving except ferrum, it is spray dried to a material with spray drying tower, a material is put into the ferrum of sealing
In bucket, old 50 hours, be 7% to a material water content；
B, under the pressure condition of 210MPa, with press, the old material of step A is pressed into base substrate, base substrate is through 225 DEG C of temperature
Degree drying forming obtains adobe, controls adobe moisture content to be 0.7%；
C, spray the glaze water of bottoming on adobe surface, glaze water is ground by the raw material mixing and water adding of following weight percents and makes：First
Base 0.5%, corruption receive 1%, Zirconium orthosilicate. 10%, glaze white clay 20%, potassium feldspar 43.5%, whiten stone 10%, frit 15%；Subsequently with spraying
Rifle spray surface color；
D, the brick body obtaining step C are put in roller kilns, after drying, deliver in 1215 DEG C of warm area in 320 DEG C of warm area
Burnt till, brick body water absorption rate is 1.2%, obtains final product artistic porcelain outer wall tile.
Embodiment 3
The manufacture method of the artistic porcelain outer wall tile of the present embodiment adopts following raw material to be obtained：26 tons of clay, with good fortune soil 28 tons, stone
Rice 18 tons, 28 tons of Pulvis Talci, wherein, total aluminum content of raw material is 18%, total iron-holder 1.5%；
Its manufacture method comprises the following steps：
A, by the 15% of the raw material of aforementioned proportion amount of calculation and raw material total amount water, add ball mill be milled to granularity be 45 μm～
50 μm, after then the slip grinding sieving except ferrum, it is spray dried to a material with spray drying tower, a material is put into the ferrum of sealing
In bucket, old 50 hours, be 7% to a material water content；
B, under the pressure condition of 230MPa, with press, the old material of step A is pressed into base substrate, base substrate is through 250 DEG C of temperature
Degree drying forming obtains adobe, controls adobe moisture content to be 0.5%；
C, spray the glaze water of bottoming on adobe surface, glaze water is ground by the raw material mixing and water adding of following weight percents and makes：First
Base 0.5%, corruption receive 1%, Zirconium orthosilicate. 10%, glaze white clay 20%, potassium feldspar 43.5%, whiten stone 10%, frit 15%；Subsequently with spraying
Rifle spray surface color；
D, the brick body obtaining step C are put in roller kilns, after drying, deliver in 1220 DEG C of warm area in 400 DEG C of warm area
Burnt till, brick body water absorption rate is 1%, obtains final product artistic porcelain outer wall tile.
Artistic porcelain outer wall tile prepared by various embodiments of the present invention is made the specification of 60mm × 200mm × 8mm, according to
GB/T 4100-2015 standard is tested, assay such as following table：
.
Claims (4)
1. a kind of manufacture method of art porcelain outer wall tile is it is characterised in that be obtained using the raw material of following percentage by weight：Viscous
Soil 25～30%, with good fortune soil 25～30%, Herba Epigeneii fargesii 15～20%, Pulvis Talci 25～30%, wherein, total aluminum content of raw material is 14.5～
18%th, total iron-holder≤2%；
Its manufacture method comprises the following steps：
A, by the 15% of the raw material of aforementioned proportion amount of calculation and raw material total amount water, add ball mill be milled to granularity be 45 μm～
50 μm, after then the slip grinding sieving except ferrum, it is spray dried to material with spray drying tower, old more than 48 hours, extremely
Material water content be 7～7.5%；
B, under the pressure condition of 180～230MPa, with press, the old material of step A is pressed into base substrate, base substrate through 200～
250 DEG C of temperature drying forming obtains adobe, controls adobe moisture content to be 0.5%～1%；
C, spray the glaze water of bottoming on adobe surface, subsequently use spray gun spray surface color；
D, the brick body obtaining step C are put in roller kilns, after drying, deliver to 1210～1220 in 200～400 DEG C of warm area
DEG C warm area in burnt till, brick body water absorption rate be 1～3%, obtain final product artistic porcelain outer wall tile.
2. according to claim 1 art porcelain outer wall tile manufacture method it is characterised in that：Glaze water in step C by
The raw material of following weight percents adds water to grind into：Methyl 0.5%, corruption receive 1%, Zirconium orthosilicate. 10%, glaze white clay 20%, potassium feldspar
43.5%th, stone 10%, frit 15% are whitened.
3. according to claim 2 art porcelain outer wall tile manufacture method it is characterised in that：Using following weight percent
The raw material of ratio is obtained：Clay 25%, with good fortune soil 30%, Herba Epigeneii fargesii 20%, Pulvis Talci 25%.
4. the artistic porcelain outer wall tile according to claim 1 or 2 or 3 manufacture method it is characterised in that：In step A
Old is to carry out in the metal bucket of sealing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610812990.8A CN106396621A (en) | 2016-09-09 | 2016-09-09 | Manufacturing method for manufacturing artistic porcelain exterior wall tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610812990.8A CN106396621A (en) | 2016-09-09 | 2016-09-09 | Manufacturing method for manufacturing artistic porcelain exterior wall tile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106396621A true CN106396621A (en) | 2017-02-15 |
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ID=57999630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610812990.8A Pending CN106396621A (en) | 2016-09-09 | 2016-09-09 | Manufacturing method for manufacturing artistic porcelain exterior wall tile |
Country Status (1)
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101224980A (en) * | 2008-01-28 | 2008-07-23 | 关锐华 | Method for producing ceramic surface archaizing brick |
| CN103073335A (en) * | 2013-01-29 | 2013-05-01 | 福建省晋江市舒适陶瓷有限公司 | Production method of inkjet ceramic plate for dry-hanging building curtain wall |
| CN103553579A (en) * | 2012-12-05 | 2014-02-05 | 佛山市唯格瓷砖有限责任公司 | Environment-friendly full body porcelain brick having characteristic of natural granite, and preparation method thereof |
-
2016
- 2016-09-09 CN CN201610812990.8A patent/CN106396621A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101224980A (en) * | 2008-01-28 | 2008-07-23 | 关锐华 | Method for producing ceramic surface archaizing brick |
| CN103553579A (en) * | 2012-12-05 | 2014-02-05 | 佛山市唯格瓷砖有限责任公司 | Environment-friendly full body porcelain brick having characteristic of natural granite, and preparation method thereof |
| CN103073335A (en) * | 2013-01-29 | 2013-05-01 | 福建省晋江市舒适陶瓷有限公司 | Production method of inkjet ceramic plate for dry-hanging building curtain wall |
Non-Patent Citations (1)
| Title |
|---|
| 隋洋: "《室内设计原理》", 30 September 2014, 吉林美术出版社 * |
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Application publication date: 20170215 |