A kind of manufacture craft of the PVC artificial leather with super-hydrophobic nano coating
Technical field
The present invention relates to artificial leather manufacture technology field, especially a kind of PVC artificial leather with super-hydrophobic nano coating
Manufacture craft.
Background technique
Nano material, micro-nano composite material especially have the micro- of special wellability (such as super-hydrophobicity, ultra-amphosphobic)
Composite material of receiving in daily life and each department of national product suffers from broad application prospect, thus also causes section
The extensive concern of educational circles passes through since the wellability of the surface of solids is decided by the chemical composition and surface topography on its surface
The surface free energy and surface topography for changing solid may be implemented to control solid material surface wellability, and super hydrophobic surface refers to
It is greater than 150 ° with the contact angle of water, and surface of the roll angle less than 10 °, the special surface are led in daily life and industrial production etc.
Domain application is extremely wide, can greatly reduce the adhesion strength and flow resistance of solid-liquid surface.
Artificial leather is a kind of appearance, feel like leather and the plastic products that it can be replaced to use, usually using fabric as base,
Coating synthetic resin and the addition of various plastics are made.Last century the eighties, expensive fur clothing cladding common people can not consume, answer
The artificial leather of the market demand, counterfeit leather once came into vogue, and is widely used in clothing, makes in packet.In China, people are practised
Used to be known as PVC artificial leather with the artificial leather of polyvinyl chloride (PVC) production of resins, PVC artificial leather is widely used in production life
In daily necessities and industrial goods, become a kind of indispensable material of current social development.But with going deep into for PVC artificial leather
Using requirement of the people for the quality and comfort level of PVC artificial leather is also higher and higher, and it is soft not only to pursue fashionable appearance, feel
It is soft, with certain toughness, antiwear characteristic, and to be not easy dirty, reduce the cleaning difficulty on surface, enable PVC artificial leather
Bright and new degree is maintained, but is much to seek a kind of manufacture craft of PVC artificial leather that can be effectively antifouling now.
Summary of the invention
The present invention overcomes the disadvantages of the prior art, provides a kind of PVC artificial leather with super-hydrophobic nano coating
Manufacture craft, method is simple, is easily mastered, and is not required to additionally increase a variety of large scale equipments, and the PVC artificial leather made has super
Dewatering nano coating, can effective anti-pollution, it is practical.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions:
A kind of manufacture craft of the PVC artificial leather with super-hydrophobic nano coating, comprising the following steps:
(1) production of super-hydrophobic nano coating solution: first by straw powder be put by concentration 10% sodium hydroxide solution and
In mixed liquor of the barium hydroxide solution of concentration 7% by 1:0.3 mass ratio composition, it is statically placed in 0.11~0.14MPa of air pressure, temperature
37~43 DEG C, 8~10h is impregnated under conditions of humidity 60~80%, after liquid is filtered, softened water is added into straw powder, and
PH value is adjusted to 7.2~8.2, then in 90~110 DEG C of at a temperature of 22~25h of drying, obtains solid-state powder, it is spare;By nanometer
After sodium oxide molybdena, dehydrated alcohol, potassium chloride, ammonium sulfate and water are by the mass ratio mixing of 4:3:0.2:0.1:5,15~20min is stirred,
Solid-state powder is added, continues 25~35min of stirring, solution is then poured into evaporating dish heating, is during which constantly stirred, is added with glass bar
Solid is finally ground into flour mill when solid temperature is brought down below 40 DEG C by heat to solid of the water content lower than 5% is obtained
Uniformly, i.e., powder, sodium hydroxide, distilled water are then mixed and stirred for by 18000000 mesh powders by the mass ratio of 1:0.2:50
The super-hydrophobic nano coating solution can be obtained, it is spare;
(2) upper slurry makes: weighing 50~60 parts of Corvic, 20~30 parts of epoxidized soybean oil, O-phthalic
18~22 parts of dioctyl phthalate, 3~8 parts of dibutyl phthalate, 3~5 parts of dibutyl tin laurate, azodicarbonamide 3~7
Part, 6~9 parts of calcium carbonate, 0.3~0.8 part of antistatic agent, 0.2~0.8 part of Teflon, 1.2~1.5 parts of antioxidant, PVC mill base 5
~8 parts, 1.2~1.5 parts of ultraviolet-resistant absorbent, 0.1~0.4 part of calcium hydroxide and 0.05~0.08 part of soda lime, firstly, will
Above-mentioned raw materials are put into kneader and material are then poured into mill with 40~50min of speed stirring of 400~420r/min
In machine, adjust open mill with mill 33 under the parameter of " with 140~150 DEG C of 50~70r/min of drum rotation speed, mixing temperature "~
38min;Roll finally, sending material to four-roll calender, controls roller temperature at 150~170 DEG C, roller speed is 70
Material is pressed into the A film that thickness is 0.5~0.7mm under the parameter of~80m/min, it is spare;
(3) lower slurry makes: weighing 70~90 parts of Corvic, 15~18 parts of epoxidized soybean oil, O-phthalic
10~14 parts of dioctyl phthalate, 5~10 parts of dibutyl phthalate, 1~3 part of dibutyl tin laurate, azodicarbonamide 2~
4 parts, 5~8 parts of calcium carbonate, 1~1.3 part of polytetrafluoroethylene (PTFE), 2.2~2.6 parts of petroleum ether, 0.1~0.15 part of caffeic acid, aminobenzene
0.5~0.8 part of formic acid, 0.6~1 part of graphene, 0.02~0.03 part of P-hydroxybenzoic acid, 0.04~0.06 part of phenoxy acetic acid,
Then material is fallen firstly, above-mentioned raw materials are put into kneader and stir 35~45min with the speed of 500~520r/min
Enter in open mill, adjusts open mill to open under the parameter of " with 120~140 DEG C of 90~100r/min of drum rotation speed, mixing temperature "
Refine 30~40min;Roll finally, sending material to four-roll calender, for control roller temperature at 120~140 DEG C, roller is fast
Material is pressed into the B film that thickness is 0.7~1.1mm under the parameter of 90~100m/min by degree, spare;
(4) compound: to be sent into four-roll calender after being stacked in such a way that A film puts layer, B film puts down layer, control pressure
For roll temperature at 100~120 DEG C, it is 0.7~1.1mm that material is pressed into thickness under the parameter of 80~90m/min by roller speed
C film;
(5) base fabric selection and pretreatment: the base fabric chooses non-woven fabrics, and the pretreatment mode, which refers to, places non-woven fabrics
It is impregnated in the mixed liquor formed with thickener, styrene-butadiene latex, acrylic acid ester emulsion and water-dispersible epoxy resins with 2:3:3:4
30~40min then drains non-woven fabrics, is placed in drying equipment and dries 30~36min with 75~85 DEG C of temperature;
(6) be bonded and emboss: with hydraulic press by after composite for base fabric, solidification after C film and the pretreatment, then send to
Lines effect is made in vacuum tattoo machine, obtains preliminary finished product.
(7) super-hydrophobic nano coating solution obtained by step (1) hydrojet: is pressed into " 200~300ml/m2" dosage be sprayed into just
Finished surface is walked, then preliminary finished product is statically placed at 50~60 DEG C dry 50~80min, the super-hydrophobic nano can be obtained and apply
The PVC artificial leather of layer.
Further, the hardness of step (1) described softened water is 40~50ppm.
Further, step (2) described antistatic agent is anionic antistatic agents.
Further, step (2) described ultraviolet-resistant absorbent is a kind of ultraviolet-resistant absorbent of salicylic acid esters.
Further, step (5) described thickener refers to polyvinyl alcohol, polyurethane, sodium dodecyl benzenylsulfonate, carboxylic first
Base sodium cellulosate and nonyl phenolic group polyoxyethylene ether are stirred by the mass ratio of 2:5:2:3:1.
Further, the soaking temperature of needle non-woven fabrics described in step (5) is 40~50 DEG C.
Further, drying equipment described in step (5) is a kind of infrared drying machine.
Further, step (7) is that gained super-hydrophobic nano coating solution is sprayed into preliminary finished product using dead-weight spray gun
Surface.
Compared with prior art, the beneficial effects of the present invention are:
(1) antifouling: PVC artificial leather of the present invention is coated with super-hydrophobic nano coating on surface, when contact with moisture to the coating
Afterwards, it is not easy to penetrate into inside cause it is dirty, can be in the case where surface forms the poly- plume of droplet, and can be by PVC artificial leather surface
Dirty grit is taken away, and keeps surface clean, bright;(2) low manufacture cost: the purchase of equipment needed for PVC artificial leather of the present invention makes
It is little to set the amount of money, and makes low in raw material price, is free of high price raw material, while raw material can be easy purchase and obtain, supply
Amount is sufficient, is able to satisfy large-scale production.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described, it should be understood that preferred embodiment described herein is only used
In the description and interpretation present invention, it is not intended to limit the present invention.
A kind of manufacture craft of the PVC artificial leather with super-hydrophobic nano coating, comprising the following steps:
Base fabric selection and pretreatment: base fabric choose non-woven fabrics, pretreatment mode refer to by non-woven fabrics be placed on thickener,
30~40min is impregnated in the mixed liquor that styrene-butadiene latex, acrylic acid ester emulsion and water-dispersible epoxy resins are formed with 2:3:3:4,
Soaking temperature is 40~50 DEG C, then drains non-woven fabrics, be placed in infrared drying machine dry 30 with 75~85 DEG C of temperature~
36min;
Weigh 50~60 parts of Corvic, 20~30 parts of epoxidized soybean oil, 18~22 parts of dioctyl phthalate,
3~8 parts of dibutyl phthalate, 3~5 parts of dibutyl tin laurate, 3~7 parts of azodicarbonamide, 6~9 parts of calcium carbonate,
0.3~0.8 part of antistatic agent, 0.2~0.8 part of Teflon, 1.2~1.5 parts of antioxidant, 5~8 parts of PVC mill base, uvioresistant are inhaled
1.2~1.5 parts of agent of receipts, 0.1~0.4 part of calcium hydroxide and 0.05~0.08 part of soda lime, are pinched firstly, above-mentioned raw materials are put into
40~50min is stirred in conjunction machine with the speed of 400~420r/min then to pour into material in open mill, adjust open mill with
33~38min of mill under the parameter of " with 140~150 DEG C of 50~70r/min of drum rotation speed, mixing temperature ";Finally, material is sent
Rolled to four-roll calender, for control roller temperature at 150~170 DEG C, roller speed will under the parameter of 70~80m/min
Material is pressed into the A film that thickness is 0.5~0.7mm, spare;
Weigh 70~90 parts of Corvic, 15~18 parts of epoxidized soybean oil, 10~14 parts of dioctyl phthalate,
5~10 parts of dibutyl phthalate, 1~3 part of dibutyl tin laurate, 2~4 parts of azodicarbonamide, 5~8 parts of calcium carbonate,
1~1.3 part of polytetrafluoroethylene (PTFE), 2.2~2.6 parts of petroleum ether, 0.1~0.15 part of caffeic acid, 0.5~0.8 part of aminobenzoic acid, stone
0.6~1 part of black alkene, 0.02~0.03 part of P-hydroxybenzoic acid, phenoxy acetic acid 0.04~0.06, firstly, above-mentioned raw materials are put into
35~45min is stirred with the speed of 500~520r/min into kneader then to pour into material in open mill, adjusts mill
Machine is with 30~40min of mill under the parameter of " with 120~140 DEG C of 90~100r/min of drum rotation speed, mixing temperature ";Finally, will
Material, which is sent to four-roll calender, to be rolled, and controls roller temperature at 120~140 DEG C, roller speed is 90~100m/min's
Material is pressed into the B film that thickness is 0.7~1.1mm under parameter, it is spare;
It is sent into four-roll calender after being stacked in such a way that A film puts layer, B film puts down layer, control roller temperature exists
100~120 DEG C, material is pressed into the C film that thickness is 0.7~1.1mm under the parameter of 80~90m/min by roller speed;
With hydraulic press by after C film and pretreatment after composite for base fabric, solidification, then production lines effect is sent into vacuum tattoo machine,
Obtain preliminary finished product.
First straw powder is put by the sodium hydroxide solution of concentration 10% and the barium hydroxide solution of concentration 7% by 1:
In the mixed liquor of 0.3 mass ratio composition, it is statically placed in the item of 0.11~0.14MPa of air pressure, 37~43 DEG C of temperature, humidity 60~80%
8~10h is impregnated under part, after liquid is filtered, softened water is added into straw powder, and pH value is adjusted to 7.2~8.2, is then existed
Dry 22~25h, obtains solid-state powder at a temperature of 90~110 DEG C, spare;By nano oxidized sodium, dehydrated alcohol, potassium chloride, sulphur
After sour ammonium and water are by the mass ratio mixing of 4:3:0.2:0.1:5, stir 15~20min, solid-state powder be added, continue stirring 25~
Solution then pours into evaporating dish heating, during which constantly stirred with glass bar by 35min, is heated to obtaining water content lower than 5%
Solid is finally ground into 18,000,000 mesh powders with flour mill, then by powder when solid temperature is brought down below 40 DEG C by solid
End, sodium hydroxide, distilled water are mixed and stirred for uniformly, super-hydrophobic nano coating solution can be obtained by the mass ratio of 1:0.2:50,
It is spare;
Gained super-hydrophobic nano coating solution presses " 200~300ml/m2" dosage use using dead-weight spray gun spraying to first
Finished surface is walked, then preliminary finished product is statically placed at 50~60 DEG C dry 50~80min, super-hydrophobic nano coating can be obtained
PVC artificial leather.
Preferably, the hardness of softened water is 40~50ppm.
Preferably, antistatic agent is anionic antistatic agents.
Preferably, ultraviolet-resistant absorbent is a kind of ultraviolet-resistant absorbent of salicylic acid esters.
Preferably, thickener refer to by polyvinyl alcohol, polyurethane, sodium dodecyl benzenylsulfonate, sodium carboxymethylcellulose and
Nonyl phenolic group polyoxyethylene ether is stirred by the mass ratio of 2:5:2:3:1.
Embodiment 1
Weigh 50 parts of Corvic, 20 parts of epoxidized soybean oil, 18 parts of dioctyl phthalate, phthalic acid two
3 parts of butyl ester, 3 parts of dibutyl tin laurate, 3 parts of azodicarbonamide, 6 parts of calcium carbonate, 0.3 part of antistatic agent, Teflon 0.2
Part, 1.2 parts of antioxidant, 5 parts of PVC mill base, 1.2 parts of ultraviolet-resistant absorbent, 0.1 part of calcium hydroxide and 0.05 part of soda lime, system
Make the A film that thickness is 0.5mm;
Weigh 70 parts of Corvic, 15 parts of epoxidized soybean oil, 10 parts of dioctyl phthalate, phthalic acid two
5 parts of butyl ester, 1 part of dibutyl tin laurate, 2 parts of azodicarbonamide, 5 parts of calcium carbonate, 1 part of polytetrafluoroethylene (PTFE), petroleum ether 2.2
Part, 0.1 part of caffeic acid, 0.5 part of aminobenzoic acid, 0.6 part of graphene, 0.02 part of P-hydroxybenzoic acid, 0.04 part of phenoxy acetic acid,
Produce the B film that thickness is 0.7mm;
Being pressed into thickness in feeding four-roll calender after stacking in such a way that A film puts layer, B film puts down layer is
The C film of 0.7mm, then hydraulic press is by after C film and pretreatment after composite for base fabric, solidification, then send into vacuum tattoo machine
Lines effect is made, obtains preliminary finished product.
" 200ml/m is pressed using super-hydrophobic nano coating solution2" dosage use using dead-weight spray gun spraying to tentatively at
Product surface, then preliminary finished product is statically placed at 50~60 DEG C dry 50~80min, the PVC of super-hydrophobic nano coating can be obtained
Artificial leather.
Embodiment 2
Weigh 60 parts of Corvic, 30 parts of epoxidized soybean oil, 22 parts of dioctyl phthalate, phthalic acid two
8 parts of butyl ester, 5 parts of dibutyl tin laurate, 7 parts of azodicarbonamide, 9 parts of calcium carbonate, 0.8 part of antistatic agent, Teflon 0.8
Part, 1.5 parts of antioxidant, 8 parts of PVC mill base, 1.5 parts of ultraviolet-resistant absorbent, 0.4 part of calcium hydroxide and 0.08 part of soda lime, system
Make the A film that thickness is 0.7mm;
Weigh 90 parts of Corvic, 18 parts of epoxidized soybean oil, 14 parts of dioctyl phthalate, phthalic acid two
10 parts of butyl ester, 3 parts of dibutyl tin laurate, 4 parts of azodicarbonamide, 8 parts of calcium carbonate, 1.3 parts of polytetrafluoroethylene (PTFE), petroleum ether
2.6 parts, 0.15 part of caffeic acid, 0.8 part of aminobenzoic acid, 1 part of graphene, 0.03 part of P-hydroxybenzoic acid, phenoxy acetic acid 0.06
Part, produce into the B film that thickness is 1.1mm;
Being pressed into thickness in feeding four-roll calender after stacking in such a way that A film puts layer, B film puts down layer is
The C film of 1.1mm;With hydraulic press by after C film and pretreatment after composite for base fabric, solidification, then send into vacuum tattoo machine
Lines effect is made, obtains preliminary finished product.
" 300ml/m is pressed using super-hydrophobic nano coating solution2" dosage use using dead-weight spray gun spraying to tentatively at
Product surface, then preliminary finished product is statically placed at 50~60 DEG C dry 50~80min, the PVC of super-hydrophobic nano coating can be obtained
Artificial leather.
Embodiment 3
Weigh 55 parts of Corvic, 25 parts of epoxidized soybean oil, 20 parts of dioctyl phthalate, phthalic acid two
5 parts of butyl ester, 4 parts of dibutyl tin laurate, 5 parts of azodicarbonamide, 7 parts of calcium carbonate, 0.5 part of antistatic agent, Teflon 0.5
Part, 1.4 parts of antioxidant, 6 parts of PVC mill base, 1.3 parts of ultraviolet-resistant absorbent, 0.3 part of calcium hydroxide and 0.06 part of soda lime, system
It is made the A film that thickness is 0.6mm;
Weigh 80 parts of Corvic, 16 parts of epoxidized soybean oil, 13 parts of dioctyl phthalate, phthalic acid two
8 parts of butyl ester, 2 parts of dibutyl tin laurate, 3 parts of azodicarbonamide, 6 parts of calcium carbonate, 1.2 parts of polytetrafluoroethylene (PTFE), petroleum ether 2.4
Part, 0.12 part of caffeic acid, 0.7 part of aminobenzoic acid, 0.8 part of graphene, 0.02 part of P-hydroxybenzoic acid, phenoxy acetic acid 0.05
Part, it is fabricated to the B film that thickness is 0.9mm;
It is sent into four-roll calender after being stacked in such a way that A film puts layer, B film puts down layer, control roller temperature exists
100~120 DEG C, material is pressed into the C film that thickness is 0.9mm under the parameter of 80~90m/min by roller speed;With hydraulic
Pressing machine is by after C film and pretreatment after composite for base fabric, solidification, then send into vacuum tattoo machine production lines effect, obtains just
Walk finished product.
" 250ml/m is pressed using super-hydrophobic nano coating solution2" dosage use using dead-weight spray gun spraying to tentatively at
Product surface, then preliminary finished product is statically placed at 50~60 DEG C dry 50~80min, the PVC of super-hydrophobic nano coating can be obtained
Artificial leather.
Finally, it should be noted that these are only the preferred embodiment of the present invention, it is not intended to restrict the invention, although
Referring to embodiment, invention is explained in detail, for those skilled in the art, still can be to aforementioned
Technical solution documented by each embodiment is modified or equivalent replacement of some of the technical features, but it is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in protection of the invention
Within the scope of.