CN102851994A - Method for manufacturing easy-to-clean artificial leather - Google Patents
Method for manufacturing easy-to-clean artificial leather Download PDFInfo
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- CN102851994A CN102851994A CN2011101752581A CN201110175258A CN102851994A CN 102851994 A CN102851994 A CN 102851994A CN 2011101752581 A CN2011101752581 A CN 2011101752581A CN 201110175258 A CN201110175258 A CN 201110175258A CN 102851994 A CN102851994 A CN 102851994A
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Abstract
The invention discloses a method for manufacturing easy-to-clean artificial leather. The method comprises stirring 100 parts of a polyvinyl chloride resin, 30-50 parts of a plasticizer, 30-50 parts of a filler, 0.5-1 part of a lubricant, 2-5 parts of a heat-resistant stabilizer, 3-5 parts of a pigment, 30-50 parts of a modifying agent and 1 part of an anti-contamination processing auxiliary agent, or 100 parts of a polyurethane resin, 10-50 parts of a solvent, 10-50 parts of a filler, 3-5 parts of a pigment, 1-5 parts of a modifying agent and 1 part of an anti-contamination processing auxiliary agent in a high-speed dispersing mixer at 120-130 DEG C for 150-250 s, mixing, milling, calendering, base bonding or coating to form a semifinished product, and performing surface treatment and hot pressing on the semifinished product. The surface of the product manufactured by the inventive method has excellent anti-contamination effects, and contaminants on the surface of the manufactured product can be cleaned by wiping through common base cloth, without destroying the surface effects of the product.
Description
Technical field
The present invention relates to a kind of artificial leather preparation method, particularly a kind of artificial leather preparation method easy to clean.
Background technology
If traditional artificial leather surface is difficult to cleaning after being infected with the pollutant that was difficult to clean out such as traditional ballpoint pen oil, marking pen wet goods in the past, often needs repeatedly to make great efforts wiping and all can't thoroughly remove, also often with the wiping damage of artificial leather surface.
Summary of the invention
In order to overcome defects, the invention provides a kind of artificial leather preparation method easy to clean, the artificial leather of this artificial leather preparation method processing and fabricating easy to clean has characteristic easy to clean.
The present invention for the technical scheme that solves its technical problem and adopt is: a kind of artificial leather manufacture method easy to clean, and concrete steps are as follows:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjusting agent 30～50 weight portions and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the mixing material of finishing is expelled on the rubber mixing machine, by the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: the mass transport of finishing of will plasticating is rolled into thickness at the sheet material of 0.2mm～0.4mm to calender, calender operating condition temperature is 165 ℃～170 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: sheet material and the rolled base material of calendering formation are fitted (carry out according to designing requirement concrete position of fitting), laminate pressure 〉=1T;
Step 6: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
As a further improvement on the present invention, the mixing time of mix is 180s in the step 1, mixing time is 250s in the step 2, in the step 3 with the opening rubber mixing machine 15min that plasticates, used calender is four-roll calender in the step 4, and base material is pvc material (PVC) in the step 5, and the speed of production that base material is fitted is 30m/min, the speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
A kind of artificial leather manufacture method easy to clean, concrete steps are as follows:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjusting agent 30～50 weight portions and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line, dry through drying plant again, the colloid bake out temperature is: 170 ℃～195 ℃, then application of adhesive and base cloth are fitted, dry through drying plant again, 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
As a further improvement on the present invention, the mixing time of mix is 180s in the step 1, and the speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
A kind of artificial leather manufacture method easy to clean, concrete steps are as follows:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjusting agent 1～5 weight portion and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the mixing material of finishing is expelled on the rubber mixing machine, by the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: the mass transport of finishing of will plasticating is rolled into thickness at the sheet material of 0.2mm～0.4mm to calender, calender operating condition temperature is 165 ℃～170 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: sheet material and the rolled base material of calendering formation are fitted (carry out according to designing requirement concrete position of fitting), laminate pressure 〉=1T;
Step 6: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
As a further improvement on the present invention, the mixing time of mix is 180s in the step 1, mixing time is 250s in the step 2, in the step 3 with the opening rubber mixing machine 15min that plasticates, used calender is four-roll calender in the step 4, and base material is pvc material (PVC) in the step 5, and the speed of production that base material is fitted is 30m/min, the speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
A kind of artificial leather manufacture method easy to clean, concrete steps are as follows:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjusting agent 1～5 weight portion and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line, dry through drying plant again, the colloid bake out temperature is: 170 ℃～195 ℃, then application of adhesive and base cloth are fitted, dry through drying plant again, 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
As a further improvement on the present invention, the mixing time of mix is 180s in the step 1, and the speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
The invention has the beneficial effects as follows: the product surface that the present invention produces has extremely excellent antipollution effect, if manufactured goods surfaces has been infected with such as traditional ballpoint pen oil, marking pen wet goods and had been difficult to the pollutant cleaned out in the past, as long as using common base cloth wiping just can clean out, if obstinate spot needs only the effect that also can reach cleaning by solvent again, and the product surface effect can be not destroyed.
The specific embodiment
Embodiment: a kind of artificial leather manufacture method easy to clean, concrete steps are as follows:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjusting agent 30～50 weight portions and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the mixing material of finishing is expelled on the rubber mixing machine, by the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: the mass transport of finishing of will plasticating is rolled into thickness at the sheet material of 0.2mm～0.4mm to calender, calender operating condition temperature is 165 ℃～170 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: sheet material and the rolled base material of calendering formation are fitted (carry out according to designing requirement concrete position of fitting), laminate pressure 〉=1T;
Step 6: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
The mixing time of mix is 180s in the described step 1, mixing time is 250s in the step 2, in the step 3 with the opening rubber mixing machine 15min that plasticates, used calender is four-roll calender in the step 4, base material is pvc material (PVC) in the step 5, the speed of production that base material is fitted is 30m/min, and the speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
A kind of artificial leather manufacture method easy to clean, concrete steps are as follows:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjusting agent 30～50 weight portions and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line, dry through drying plant again, the colloid bake out temperature is: 170 ℃～195 ℃, then application of adhesive and base cloth are fitted, dry through drying plant again, 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
The mixing time of mix is 180s in the described step 1, and the speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
A kind of artificial leather manufacture method easy to clean, concrete steps are as follows:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjusting agent 1～5 weight portion and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the mixing material of finishing is expelled on the rubber mixing machine, by the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: the mass transport of finishing of will plasticating is rolled into thickness at the sheet material of 0.2mm～0.4mm to calender, calender operating condition temperature is 165 ℃～170 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: sheet material and the rolled base material of calendering formation are fitted (carry out according to designing requirement concrete position of fitting), laminate pressure 〉=1T;
Step 6: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
The mixing time of mix is 180s in the described step 1, mixing time is 250s in the step 2, in the step 3 with the opening rubber mixing machine 15min that plasticates, used calender is four-roll calender in the step 4, base material is pvc material (PVC) in the step 5, the speed of production that base material is fitted is 30m/min, and the speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
A kind of artificial leather manufacture method easy to clean, concrete steps are as follows:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjusting agent 1～5 weight portion and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line, dry through drying plant again, the colloid bake out temperature is: 170 ℃～195 ℃, then application of adhesive and base cloth are fitted, dry through drying plant again, 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
The mixing time of mix is 180s in the described step 1, and the speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
Claims (8)
1. artificial leather manufacture method easy to clean, it is characterized in that: concrete steps are as follows:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjusting agent 30～50 weight portions and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the mixing material of finishing is expelled on the rubber mixing machine, by the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: the mass transport of finishing of will plasticating is rolled into thickness at the sheet material of 0.2mm～0.4mm to calender, calender operating condition temperature is 165 ℃～170 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: sheet material and the rolled base material of calendering formation are fitted laminate pressure 〉=1T;
Step 6: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
2. artificial leather preparation method easy to clean according to claim 1, it is characterized in that: the mixing time of mix is 180s in the step 1, mixing time is 250s in the step 2, in the step 3 with the opening rubber mixing machine 15min that plasticates, used calender is four-roll calender in the step 4, base material is pvc material in the step 5, the speed of production that base material is fitted is 30m/min, the speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
3. artificial leather manufacture method easy to clean, it is characterized in that: concrete steps are as follows:
Step 1: mix: Corvic 100 weight portions, plasticizer 30～50 weight portions, filler 30～50 weight portions, lubricant 0.5～1 weight portion, heat-resisting stabilizing agent 2～5 weight portions, pigment 3～5 weight portions, adjusting agent 30～50 weight portions and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line, dry through drying plant again, the colloid bake out temperature is: 170 ℃～195 ℃, then application of adhesive and base cloth are fitted, dry through drying plant again, 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
4. artificial leather preparation method easy to clean according to claim 3, it is characterized in that: the mixing time of mix is 180s in the step 1, the speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
5. artificial leather manufacture method easy to clean, it is characterized in that: concrete steps are as follows:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjusting agent 1～5 weight portion and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: mixing: with the material that mixes in the step 1 enter carry out in the banbury mixing, 130 ℃～150 ℃ of melting temperatures, mixing time 200s～300s;
Step 3: plasticate: the mixing material of finishing is expelled on the rubber mixing machine, by the rubber mixing machine 10min～20min that under 120 ℃～130 ℃ temperature conditions, plasticates;
Step 4: calendering formation: the mass transport of finishing of will plasticating is rolled into thickness at the sheet material of 0.2mm～0.4mm to calender, calender operating condition temperature is 165 ℃～170 ℃, speed of production 20m/min～40m/min;
Step 5: base material is fitted: sheet material and the rolled base material of calendering formation are fitted laminate pressure 〉=1T;
Step 6: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 7: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
6. artificial leather preparation method easy to clean according to claim 5, it is characterized in that: the mixing time of mix is 180s in the step 1, mixing time is 250s in the step 2, in the step 3 with the opening rubber mixing machine 15min that plasticates, used calender is four-roll calender in the step 4, base material is pvc material in the step 5, the speed of production that base material is fitted is 30m/min, the speed of production of embossing is 10m/min in the step 6, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
7. artificial leather manufacture method easy to clean, it is characterized in that: concrete steps are as follows:
Step 1: mix: polyurethane resin 100 weight portions, solvent 10～50 weight portions, filler 10～50 weight portions, pigment 3～5 weight portions, adjusting agent 1～5 weight portion and anti-soil processing aid 1 weight portion mix in the high speed dispersion mixer, 120 ℃～130 ℃ of whipping temps, mixing time 150s～250s;
Step 2: coated and molded: the raw material that mix directly are coated on the release liners production line, dry through drying plant again, the colloid bake out temperature is: 170 ℃～195 ℃, then application of adhesive and base cloth are fitted, dry through drying plant again, 120 ℃～135 ℃ of adhesive baking temperatures, the movement velocity of product is 16m/min;
Step 3: surface treatment: the semi-finished product at calendering formation apply the anti-soil layer, then dry through drying plant, and bake out temperature is 120 ℃～135 ℃, and the semi-finished product movement velocity is 20m/min during oven dry;
Step 4: hot-forming: the semi-finished product after the surface treatment are sent into heating in one of foaming machine and embossing machine, be heated to 180 ℃～190 ℃, under the state of heat product is carried out embossing, embossing speed of production 5m/min～15m/min is then to the product cooling and shaping after the embossing.
8. artificial leather preparation method easy to clean according to claim 7, it is characterized in that: the mixing time of mix is 180s in the step 1, the speed of production of embossing is 10m/min in the step 4, and the product cooling and shaping of the method by logical cooling water in knurling rolls after to embossing.
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