CN106393617A - Injection molding process parameter self-adaption system - Google Patents
Injection molding process parameter self-adaption system Download PDFInfo
- Publication number
- CN106393617A CN106393617A CN201610515439.7A CN201610515439A CN106393617A CN 106393617 A CN106393617 A CN 106393617A CN 201610515439 A CN201610515439 A CN 201610515439A CN 106393617 A CN106393617 A CN 106393617A
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- CN
- China
- Prior art keywords
- parameter
- mould
- injection
- analysis software
- process parameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76177—Location of measurement
- B29C2945/76254—Mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76344—Phase or stage of measurement
- B29C2945/76434—Parameter setting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76732—Mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76822—Phase or stage of control
- B29C2945/76913—Parameter setting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76936—The operating conditions are corrected in the next phase or cycle
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an injection molding process parameter self-adaption system. The injection molding process parameter self-adaption system comprises a mould, a parameter measuring device and an intelligent analyzing system. The parameter measuring device is connected with the intelligent analyzing system through a communication line. The parameter measuring device is used for measuring process parameters of the mould in the mould testing process, and transmitting the process parameters to the intelligent analyzing system. The intelligent analyzing system conducts analyzing according to the mould structure and plastic material, and automatically gives the optimal process parameters for injection. By adoption of the injection molding process parameter self-adaption system, the optimal process parameters for forming can be fast obtained, the manufacturing period by means of the mould is shortened, and the efficiency is improved; the intelligent analyzing system is adopted for reducing dependence on professional competence of working staff, and the labor cost can be lowered; by adoption of the injection molding process parameter self-adaption system, the mould operating process can be controlled, and the product quality is guaranteed.
Description
Technical field
The present invention relates to a kind of injection-mold process parameter Adaptable System, belong to injection technical field of automatic control.
Background technology
At present, during injection mould die trial, staff is according to the factor initial setting temperature such as plastic material, mould structure, pressure
The technological parameters such as power, time, carry out visual examination to the product of each molding, and carry out point with reference to the Professional knowledge of oneself
Analysis, during each die trial, does not stop adjusting parameter, finally debugs out optimal processing parameter.This process can basis
The time of the costs such as the professional ability of staff, the complex degree of structure of plastic product and related request from several hours to
Several days, dispatching from the factory and paying of mould and product when serious, can be affected.
During shaped article, because mold temperature rising, mould are for a long time using the abrasion leading to, change of external conditions
Etc. the impact of factor, the optimal processing parameter of die trial can not meet and lead to product because of the requirement of change of condition of molding
Quality cannot control, and badly influence product and pay.
Content of the invention
The technical problem to be solved is：Overcome the deficiencies in the prior art, a kind of injection-mold process parameter is provided
Adaptable System, to solve how quickly to obtain the technical problem of optimal processing parameter.
In order to solve above-mentioned technical problem, the technical scheme is that：A kind of injection-mold process parameter Adaptable System,
Including mould, parameter measuring apparatus and intelligent analysis system, described parameter measuring apparatus pass through order wire and intellectual analysis system
System connects, and described parameter measuring apparatus are used for measuring the technological parameter on mould during die trial, and are transferred to intellectual analysis
System, intelligent analysis system is analyzed according to mould structure and plastic material, automatically provides the optimal processing parameter of injection.
Further, described parameter measuring apparatus include temperature measuring equipment and pressure gauge.
Further, described temperature measuring equipment is temperature sensor；Described pressure gauge is pressure transducer.
Further for the closed loop management realizing injection machine, described intelligent analysis system is the note being provided with intellectual analysis software
Measurement data is automatically entered into intellectual analysis software by molding machine, temperature sensor and pressure transducer, by intellectual analysis software
In conjunction with the parameter of mould own structural characteristics and mould, automatically draw out temperature and pressure change curve, and be given optimal
Anticipation value, i.e. optimal processing parameter, optimal processing parameter is transferred directly to injection machine by intellectual analysis software.
Further, described intelligent analysis system is the computer being provided with intellectual analysis software, temperature sensor and pressure
Measurement data is automatically entered into intellectual analysis software by sensor, by intellectual analysis software combine mould own structural characteristics and
The parameter of mould, automatically draws out temperature and pressure change curve, and provides optimal anticipation value, i.e. optimal processing parameter.
Further, described injection-mold process parameter Adaptable System also includes injection machine, and described injection machine is by above-mentioned calculating
Machine controls, and by computer, optimal processing parameter is transferred to injection machine.
After employing technique scheme, the present invention can quickly obtain the optimal processing parameter of molding, shortens Making mold week
Phase, improve efficiency；The present invention adopts intelligent analysis system, reduces the dependency to staff's professional ability, is conducive to
Reduce labor cost；The present invention is capable of the control of mold work process it is ensured that product quality.
Brief description
Fig. 1 is the structure principle chart of the present invention；
In figure, 1, core, 2, die cavity, 3, parameter measuring apparatus, 4, order wire, 5, computer, 6, injection machine.
Specific embodiment
In order that present disclosure is easier to be clearly understood, below according to specific embodiment and combine accompanying drawing, to this
Invention is described in further detail.
Embodiment one：
As shown in figure 1, a kind of injection-mold process parameter Adaptable System, including mould, parameter measuring apparatus 3 and intelligence
Energy analysis system, described parameter measuring apparatus 3 are connected with intelligent analysis system by order wire 4, described parameter measurement dress
Put 3 for measuring the technological parameter on mould during die trial, and be transferred to intelligent analysis system, intelligent analysis system root
It is analyzed according to mould structure and plastic material, automatically provide the optimal processing parameter of injection.
Mould includes core 1 and die cavity 2, parameter measuring apparatus 3 is placed on the key position of core 1, realizes to mould
The accurate measurement of the technological parameters such as the temperature within tool, pressure.
Further, described parameter measuring apparatus 3 include temperature measuring equipment, pressure gauge.
Specifically, described temperature measuring equipment is temperature sensor, and temperature sensor can be thermocouple or other temperature
Sensor；Described pressure gauge is pressure transducer, and pressure transducer can be resistance strain gage or other pressure
Sensor.
Preferably, as shown in figure 1, described intelligent analysis system is the computer 5 being provided with intellectual analysis software, temperature
Measurement data is automatically entered into intellectual analysis software by degree sensor and pressure transducer, combines mould by intellectual analysis software
Own structural characteristics and the parameter of mould, automatically draw out temperature and pressure change curve, and provide optimal anticipation value,
I.e. optimal processing parameter, provides reference by display screen to operator.
Preferably, as shown in figure 1, described injection-mold process parameter Adaptable System also includes injection machine 6, described note
Molding machine 6 is controlled by above computer 5, by computer 5, optimal processing parameter is transferred to injection machine 6.
Embodiment two：
A kind of injection-mold process parameter Adaptable System, including mould, parameter measuring apparatus 3 and intelligent analysis system,
Described parameter measuring apparatus 3 are connected with intelligent analysis system by order wire 4, and described parameter measuring apparatus 3 are used for measuring
Technological parameter on mould during die trial, and be transferred to intelligent analysis system, intelligent analysis system according to mould structure and
Plastic material is analyzed, and automatically provides the optimal processing parameter of injection.
Mould includes core 1 and die cavity 2, parameter measuring apparatus 3 is placed on the key position of core 1.
Further, described parameter measuring apparatus 3 include temperature measuring equipment, pressure gauge.
Specifically, described temperature measuring equipment is temperature sensor；Described pressure gauge is pressure transducer.
Alternatively, described intelligent analysis system is injection machine 6, temperature sensor and the pressure being provided with intellectual analysis software
Measurement data is automatically entered into intellectual analysis software by sensor, by intellectual analysis software combine mould own structural characteristics and
The parameter of mould, draws out temperature and pressure change curve automatically, and provides optimal anticipation value, i.e. optimal processing parameter,
Optimal processing parameter is transferred directly to injection machine 6 by intellectual analysis software.
The operation principle of the present invention is as follows：
By the parameter measuring apparatus 3 being arranged on mould, the technological parameters such as the temperature in cavity body of mould, pressure are passed through logical
Computer 5 passed to by letter line, and the intellectual analysis software in computer 5 is carried out with reference to mould structure and injection technological parameter automatically
Analysis, provides optimal processing parameter for staff, or optimal processing parameter is transferred directly to injection machine 6, realizes
The adjust automatically of the technological parameter of injection machine 6.
The present invention can quickly obtain the optimal processing parameter of molding, shortens die manufacturing cycle, improves efficiency；The present invention adopts
With intelligent analysis system, reduce the dependency to staff's professional ability, advantageously reduce labor cost；The present invention
It is capable of the control of mold work process it is ensured that product quality.
Particular embodiments described above, to present invention solves the technical problem that, technical scheme and beneficial effect entered
One step describes in detail, be should be understood that the specific embodiment that the foregoing is only the present invention, is not limited to
The present invention, all any modification, equivalent substitution and improvement within the spirit and principles in the present invention, done etc., all should wrap
It is contained within protection scope of the present invention.
Claims (6)
1. a kind of injection-mold process parameter Adaptable System it is characterised in that：Including mould, parameter measuring apparatus (3)
And intelligent analysis system, described parameter measuring apparatus (3) are connected with intelligent analysis system by order wire (4), described
Parameter measuring apparatus (3) are used for measuring the technological parameter on mould during die trial, and are transferred to intelligent analysis system,
Intelligent analysis system is analyzed according to mould structure and plastic material, automatically provides the optimal processing parameter of injection.
2. injection-mold process parameter Adaptable System according to claim 1 it is characterised in that：Described ginseng
Number measurement apparatus (3) includes temperature measuring equipment and pressure gauge.
3. injection-mold process parameter Adaptable System according to claim 2 it is characterised in that：Described temperature
Degree measurement apparatus are temperature sensor；Described pressure gauge is pressure transducer.
4. injection-mold process parameter Adaptable System according to claim 3 it is characterised in that：Described intelligence
Analysis system is to be provided with the injection machine (6) of intellectual analysis software, and temperature sensor and pressure transducer are by measurement data certainly
The dynamic parameter being input to intellectual analysis software, being combined mould own structural characteristics and mould by intellectual analysis software, paints automatically
Make temperature and pressure change curve, and provide optimal anticipation value, i.e. optimal processing parameter, intellectual analysis software will
Good technological parameter is transferred directly to injection machine (6).
5. injection-mold process parameter Adaptable System according to claim 3 it is characterised in that：Described intelligence
Can analysis system be that the computer (5) of intellectual analysis software is installed, temperature sensor and pressure transducer are by measurement data
It is automatically entered into intellectual analysis software, combined the parameter of mould own structural characteristics and mould by intellectual analysis software, automatically
Draw out temperature and pressure change curve, and provide optimal anticipation value, i.e. optimal processing parameter.
6. injection-mold process parameter Adaptable System according to claim 5 it is characterised in that：Described injection
Molding technique parameter Adaptable System also includes injection machine (6), and described injection machine (6) is controlled by above computer (5),
Optimal processing parameter is transferred to by injection machine (6) by computer (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610515439.7A CN106393617A (en) | 2016-07-01 | 2016-07-01 | Injection molding process parameter self-adaption system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610515439.7A CN106393617A (en) | 2016-07-01 | 2016-07-01 | Injection molding process parameter self-adaption system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106393617A true CN106393617A (en) | 2017-02-15 |
Family
ID=58006034
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610515439.7A Pending CN106393617A (en) | 2016-07-01 | 2016-07-01 | Injection molding process parameter self-adaption system |
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| CN (1) | CN106393617A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283715A (en) * | 2017-06-20 | 2017-10-24 | 厦门建霖工业有限公司 | A kind of one-time formed device and method of many Shooting Techniques |
| CN107944117A (en) * | 2017-11-17 | 2018-04-20 | 华中科技大学 | A kind of method that injection-molded item type is obtained based on flow performance |
| CN109878046A (en) * | 2019-02-27 | 2019-06-14 | 莫尔信息技术有限公司 | A kind of injection molding production optimization method |
| CN110435105A (en) * | 2019-08-12 | 2019-11-12 | 上海智引信息科技有限公司 | The system and method for plastic shaping optimal procedure parameters intelligent recommendation control are realized based on quality information |
| CN113031506A (en) * | 2021-03-02 | 2021-06-25 | 巨宝馨机械(苏州)有限公司 | Intelligent product weight adjustment method for EPS and EPP molding equipment |
| CN117227122A (en) * | 2023-11-14 | 2023-12-15 | 广东美的制冷设备有限公司 | Injection molding machine adjusting method and device, injection molding machine, electronic equipment and storage medium |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102642286A (en) * | 2012-05-17 | 2012-08-22 | 北京化工大学 | Fully-electric ultra-high speed injection molding PVT (Pressure Volume Temperature) online measurement and control method |
-
2016
- 2016-07-01 CN CN201610515439.7A patent/CN106393617A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102642286A (en) * | 2012-05-17 | 2012-08-22 | 北京化工大学 | Fully-electric ultra-high speed injection molding PVT (Pressure Volume Temperature) online measurement and control method |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283715A (en) * | 2017-06-20 | 2017-10-24 | 厦门建霖工业有限公司 | A kind of one-time formed device and method of many Shooting Techniques |
| CN107944117A (en) * | 2017-11-17 | 2018-04-20 | 华中科技大学 | A kind of method that injection-molded item type is obtained based on flow performance |
| CN107944117B (en) * | 2017-11-17 | 2019-03-05 | 华中科技大学 | A method of injection-molded item type is obtained based on flow characteristics |
| CN109878046A (en) * | 2019-02-27 | 2019-06-14 | 莫尔信息技术有限公司 | A kind of injection molding production optimization method |
| CN109878046B (en) * | 2019-02-27 | 2021-06-18 | 莫尔信息技术有限公司 | Injection molding production optimization method |
| CN110435105A (en) * | 2019-08-12 | 2019-11-12 | 上海智引信息科技有限公司 | The system and method for plastic shaping optimal procedure parameters intelligent recommendation control are realized based on quality information |
| CN113031506A (en) * | 2021-03-02 | 2021-06-25 | 巨宝馨机械(苏州)有限公司 | Intelligent product weight adjustment method for EPS and EPP molding equipment |
| CN117227122A (en) * | 2023-11-14 | 2023-12-15 | 广东美的制冷设备有限公司 | Injection molding machine adjusting method and device, injection molding machine, electronic equipment and storage medium |
| CN117227122B (en) * | 2023-11-14 | 2024-03-29 | 广东美的制冷设备有限公司 | Injection molding machine adjusting method and device, injection molding machine, electronic equipment and storage medium |
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Application publication date: 20170215 |