CN106393295B - The enhanced composite floor board of container - Google Patents
The enhanced composite floor board of container Download PDFInfo
- Publication number
- CN106393295B CN106393295B CN201610789045.0A CN201610789045A CN106393295B CN 106393295 B CN106393295 B CN 106393295B CN 201610789045 A CN201610789045 A CN 201610789045A CN 106393295 B CN106393295 B CN 106393295B
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- Prior art keywords
- high strength
- strength fibre
- fibre cloth
- container
- layer
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- 239000002131 composite material Substances 0.000 title claims abstract description 80
- 239000010410 layer Substances 0.000 claims abstract description 157
- 239000004744 fabric Substances 0.000 claims abstract description 130
- 239000000835 fiber Substances 0.000 claims abstract description 123
- 239000000853 adhesive Substances 0.000 claims abstract description 56
- 230000001070 adhesive effect Effects 0.000 claims abstract description 56
- 239000000758 substrate Substances 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000002344 surface layer Substances 0.000 claims abstract description 22
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims description 36
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 30
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 30
- 241001330002 Bambuseae Species 0.000 claims description 30
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 30
- 239000011425 bamboo Substances 0.000 claims description 30
- 239000011265 semifinished product Substances 0.000 claims description 29
- 238000005056 compaction Methods 0.000 claims description 28
- 230000006835 compression Effects 0.000 claims description 21
- 238000007906 compression Methods 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 18
- 239000004814 polyurethane Substances 0.000 claims description 15
- 229920002635 polyurethane Polymers 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 15
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 14
- 239000011094 fiberboard Substances 0.000 claims description 13
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 11
- 239000000047 product Substances 0.000 claims description 11
- 230000002421 anti-septic effect Effects 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 10
- 238000007598 dipping method Methods 0.000 claims description 10
- 229920000058 polyacrylate Polymers 0.000 claims description 10
- 238000001179 sorption measurement Methods 0.000 claims description 10
- 229940088417 precipitated calcium carbonate Drugs 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 8
- 150000004982 aromatic amines Chemical class 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 5
- 239000004917 carbon fiber Substances 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 239000003755 preservative agent Substances 0.000 claims description 5
- 230000002335 preservative effect Effects 0.000 claims description 5
- 229920006231 aramid fiber Polymers 0.000 claims description 4
- 150000001336 alkenes Chemical class 0.000 claims 1
- 229910000019 calcium carbonate Inorganic materials 0.000 claims 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 8
- 239000004810 polytetrafluoroethylene Substances 0.000 description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical class OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000003292 glue Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- -1 particieboard Substances 0.000 description 5
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 4
- 238000011017 operating method Methods 0.000 description 4
- 229920001568 phenolic resin Polymers 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 3
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/14—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a face layer formed of separate pieces of material which are juxtaposed side-by-side
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/18—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by an internal layer formed of separate pieces of material which are juxtaposed side-by-side
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/554—Wear resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/752—Corrosion inhibitor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/02—Temperature
- B32B2309/022—Temperature vs pressure profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/02—Temperature
- B32B2309/025—Temperature vs time profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/12—Pressure
- B32B2309/125—Pressure vs time profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
- B32B2419/04—Tiles for floors or walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Floor Finish (AREA)
Abstract
The invention discloses a kind of enhanced composite floor boards of container, it from top to bottom successively includes: surface layer, first base material layer, enhancement layer, second substrate layer and bottom, wherein, the enhancement layer includes multiple stiffening plates, the multiple stiffening plate is each perpendicular to the first base material layer and second substrate layer, the length direction of the multiple stiffening plate is consistent with the length direction of enhanced composite floor board with the container, the contact surface of two neighboring stiffening plate is connected by the first high strength fibre cloth and the first adhesive gluing, and the top of first high strength fibre cloth is completely covered with the upper surface for the stiffening plate for being located at its left or right side and connect, the top also covers with the upper part of the first high strength fibre cloth adjacent thereto and connects；Second substrate layer is connect with the enhancement layer by the second high strength fibre cloth and the second adhesive gluing.The enhanced composite floor board of container of the invention has that intensity is high, at low cost, steady performance.
Description
Technical field
The present invention relates to composite floor fields.It is more particularly related to a kind of container with it is enhanced compoundly
Plate.
Background technique
Container floor is mainly used for bearing goods, has higher requirement to its intensity.Traditional container floor makes more
It is produced with Southeast Asia tropical hard wood, production cost is high.With the pressure of exhaustion and the environmental protection of log resource, more and more
Material, such as bamboo wood, particieboard, fiberboard have appeared in the newspapers applied to the production of container floor.Due to bamboo wood, particieboard and fibre
The intensity for tieing up plate itself is insufficient, must be by increasing the thickness on floor or the layer structure on floor when applied to container floor production
Etc. modes increase floor strength, to reach the strength criterion of container floor, but for the container of carrying special cargo,
Requirement to floor strength is higher, and the intensity of existing bamboo wood, particieboard or fiberboard composite floor board is difficult to reach, and it has life
The problems such as production. art is complicated, process is more, low efficiency, and performance is unstable and high production cost.
Summary of the invention
It is an object of the invention to solve at least the above problems, and provide the advantages of at least will be described later.
It is a still further object of the present invention to provide the stable containers of a kind of high-intensitive, low cost, performance with enhanced multiple
Close floor.
In order to realize these purposes and other advantages according to the present invention, provide a kind of container with it is enhanced compoundly
Plate from top to bottom successively includes: surface layer, first base material layer, enhancement layer, the second substrate layer and bottom, wherein
The enhancement layer includes multiple stiffening plates, and the multiple stiffening plate is each perpendicular to the first base material layer and described
Two substrate layers, the length direction of the multiple stiffening plate is consistent with the length direction of enhanced composite floor board with the container,
The contact surface of two neighboring stiffening plate is connected by the first high strength fibre cloth and the first adhesive gluing, and the first high-strength fibre
The top for tieing up cloth is completely covered and connect with the upper surface of the stiffening plate positioned at its left or right side, the top also with it is adjacent thereto
The first high strength fibre cloth upper part cover connection；
Second substrate layer is connect with the enhancement layer by the second high strength fibre cloth and the second adhesive gluing.
Preferably, the enhanced composite floor board of the container, the first base material layer are answered by multilayer bamboo veneer layer
Close, adjacent two bamboo veneer layer is that band, rift grain are arranged alternately, the first base material layer with a thickness of 5-7mm.
Preferably, the enhanced composite floor board of the container, second substrate layer is by least two layers of Bamboo veneer
Constitute, at least provided with one layer of fiberboard between adjacent two layers Bamboo veneer, second substrate layer with a thickness of 11-13mm.
Preferably, the enhanced composite floor board of the container, the stiffening plate are fiberboard, the enhancement layer
With a thickness of 8-10mm.
Preferably, the enhanced composite floor board of the container, the surface layer and the bottom are by Recombined bamboo structure
At with a thickness of 1-3mm；The outer surface of the surface layer and the bottom is also coated with antiseptic wearable coat, the anticorrosion antiwear
Coating is made of the following raw material by weight: 80-100 parts of polyurethane modified epoxy resin, 40-60 parts of polytetrafluoroethylene (PTFE) and
0.05-0.1 parts of preservative.
Preferably, the enhanced composite floor board of the container, first high strength fibre cloth are carbon cloth, institute
It states the first adhesive to be mainly made of the following raw material by weight: 100 parts of polyurethane adhesive, Methyol resorcinol
10-15 parts, 15-20 parts of aromatic amine, 8-12 parts of polyacrylate and 8-12 parts of precipitated calcium carbonate.
Preferably, the enhanced composite floor board of the container, second high strength fibre cloth are carbon fiber and virtue
Synthetic fibre fiber shuffling cloth, second adhesive are mainly made of the following raw material by weight: 100 parts of polyurethane adhesive,
15-18 parts of Methyol resorcinol, 21-25 parts of aromatic amine, 8-12 parts of polyacrylate and 8-12 parts of precipitated calcium carbonate.
Preferably, the enhanced composite floor board of the container, the enhancement layer the preparation method comprises the following steps:
A, the first high strength fibre cloth is immersed in the first adhesive, keeps the first adhesive uniform adsorption high described first
In strong fiber cloth；
B, the first high strength fibre cloth after dipping is taken out, is dried, cut, make the length of the first high strength fibre cloth after cutting
Spend, width width slightly larger than the contact surface and the upper surface consistent with the length of contact surface of the two neighboring stiffening plate
Degree；
C, the first high strength fibre cloth after stiffening plate and cutting is successively spaced apart from bottom to up and is arranged on pallet
Cloth, the first high strength fibre cloth after making stiffening plate and cutting is concordant in the longitudinal direction, and the first high strength fibre cloth after cutting
A side in the direction of the width is concordant with the edge of the contact surface；
D, the first high strength fibre cloth after arranging well laid stiffening plate and cutting is compressed from the top of pallet, compresses pressure
Power is 22-25MPa, time 8-10min, in compaction process, from the both ends of stiffening plate to after arranging well laid stiffening plate and cutting
The first high strength fibre cloth convey the first hot wind, the temperature of first hot wind is 120-125 DEG C, the wind direction of first hot wind
It is parallel with the contact surface of the two neighboring stiffening plate, after compression, stop the first hot wind of conveying and with 0.5-2MPa/min
Rate pressure release, obtain semi-finished product；
E, the semi-finished product are compressed from the two sides of the semi-finished product, two pieces of parallel pressing plates is close to institute before compressing
The two sides for stating semi-finished product are slowly put down from top to bottom, and compaction pressure is 18-22MPa when compression, and time 8-10min was compressed
Cheng Zhong conveys first hot wind from the both ends of the semi-finished product to the semi-finished product, after compression, stops the first heat of conveying
Wind and rate pressure release with 0.5-2MPa/min cut off the first extra high strength fibre cloth of edge to get enhancement layer after cooling
Finished product.
Preferably, the container enhanced composite floor board, preparation method are as follows:
A, the second high strength fibre cloth is immersed in the second adhesive, keeps the second adhesive uniform adsorption high described second
In strong fiber cloth；
B, the second high strength fibre cloth after dipping is taken out, is dried, cut, make the shape of the second high strength fibre cloth after cutting
Shape and size are consistent with the shapes and sizes of big plane of second substrate layer；
C, by the second high strength fibre cloth, enhancement layer, first base material layer and the table after the bottom, the second substrate layer, cutting
Layer successively overlays in compacting tool set from bottom to up, keeps the both ends of above layers concordant with two sides, wherein the compacting tool set
Including bottom plate is rectangular cells plate, the equivalent width of width and the enhanced composite floor board of the container；Front side
Plate, it is vertical with a long side of the bottom plate to be fixedly connected；Back side panel, fixed company vertical with another long side of the bottom plate
It connects, the back side panel is arranged in the same direction with the front side board and height is consistent；Left plate, it is hinged with a short side of the bottom plate,
The two sides of left plate front side board also adjacent thereto or back side panel are detachably connected；And right side plate, with the bottom plate
Another short side it is hinged, the two sides of right side plate front side board also adjacent thereto or back side panel are detachably connected；
D, it is compressed from the top of the compacting tool set to well laid above layers are arranged, compaction pressure 18-20MPa,
Time is 15-18min, and in compaction process, the above layers arranged from the lower direction of the bottom plate convey the second hot wind, described
The temperature of second hot wind is 120-125 DEG C, the wind direction and the enhanced composite floor board thickness of the container of second hot wind
Direction is consistent, after compression, stops the second hot wind of conveying and the rate pressure release with 0.5-1.5MPa/min, collects to obtain the final product after cooling
The enhanced composite floor board finished product of vanning.
The present invention is include at least the following beneficial effects:
The first, by the way that the first high strength fibre cloth, and adjacent first high-strength fibre are arranged between the adjacent stiffening plates of enhancement layer
The top for tieing up cloth is connected with each other, and the second high strength fibre cloth is arranged between the second substrate layer and enhancement layer, makes the first high-intensity fiber
Cloth and the second high strength fibre cloth are interspersed in the middle part of composite floor board in length and breadth, are greatly improved container with enhanced composite floor board
Intensity, and performance is stablized；
The second, by the way that surface layer and bottom to be set as being made of Recombined bamboo, and it is anti-in the coating of the outer surface of surface layer and bottom
Rotten wear-resistant coating is greatly improved hardness of the container with enhanced composite floor board surface, wear-resisting and antiseptic property, extends compound
The service life on floor；
Third, according to the characteristic of high strength fibre cloth and layer to be glued, prepare special adhesive, and compression pressure when by gluing
Power, time, temperature and pressure release rate control are greatly improved glue when high strength fibre cloth and layer gluing to be glued in optimum range
Quality is closed, each layer performance after making gluing is stablized；
4th, with the existing container being combined by Bamboo veneer, particieboard and/or fiberboard with enhanced compound
Plate is compared, and the intensity of the enhanced composite floor board of container of the invention is high, and performance is stablized, and layer structure is simple, thinner thickness, raw
It produces at low cost, is conducive to sustainable large-scale production.
Further advantage, target and feature of the invention will be partially reflected by the following instructions, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the enhanced composite floor board of container of the present invention；
Fig. 2 is the structural schematic diagram of enhancement layer of the present invention.
Specific embodiment
Below with reference to embodiment and attached drawing, the present invention is described in further detail, to enable those skilled in the art's reference
Specification word can be implemented accordingly.
It should be noted that experimental method described in following embodiments is unless otherwise specified conventional method, institute
Reagent and material are stated, unless otherwise specified, is commercially obtained；In the description of the present invention, term " transverse direction ", " vertical
To ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", the instructions such as "outside" side
Position or positional relationship are to be based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description of the present invention and simplification of the description,
It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, because
This is not considered as limiting the invention.
Embodiment 1:
As depicted in figs. 1 and 2, the present invention provides a kind of container enhanced composite floor board, from top to bottom successively wraps
It includes: surface layer 1, first base material layer 2, enhancement layer 3, the second substrate layer 4 and bottom 5, wherein
The enhancement layer packet 3 includes multiple stiffening plates 31, and the multiple stiffening plate 31 is each perpendicular to 2 He of first base material layer
Second substrate layer 4, the length direction of the multiple stiffening plate 31 and the length of the enhanced composite floor board of the container
Direction is consistent, and the contact surface of two neighboring stiffening plate 31 is connected by the first high strength fibre cloth 32 with the first adhesive gluing, and
The top of first high strength fibre cloth 32 is completely covered with the upper surface for the stiffening plate 31 for being located at its left or right side and connect, institute
It states top and also covers connection with the upper part of the first high strength fibre cloth 32 adjacent thereto；
Second substrate layer 4 is connect with the enhancement layer 3 by the second high strength fibre cloth 6 and the second adhesive gluing.
The enhanced composite floor board of the container, the first base material layer 2 are combined by multilayer bamboo veneer layer, phase
Adjacent two bamboo veneer layers are that band, rift grain are arranged alternately, the first base material layer 2 with a thickness of 5mm.
The enhanced composite floor board of the container, second substrate layer 4 is made of at least two layers of Bamboo veneer, adjacent
At least provided with one layer of fiberboard between two layers of Bamboo veneer, second substrate layer 4 with a thickness of 11mm.
The enhanced composite floor board of the container, the stiffening plate 31 be fiberboard, the enhancement layer 3 with a thickness of
8mm。
The enhanced composite floor board of the container, the surface layer 1 and the bottom 5 are made of Recombined bamboo, thick
Degree is 1mm；The outer surface of the surface layer 1 and the bottom 5 is also coated with antiseptic wearable coat, and the antiseptic wearable coat is by pressing
The following raw material of parts by weight meter is made: 80 parts of polyurethane modified epoxy resin, 40 parts of polytetrafluoroethylene (PTFE) and 0.05 part of preservative.
The enhanced composite floor board of the container, first high strength fibre cloth 32 be carbon cloth, described first
Adhesive is mainly made of the following raw material by weight: 100 parts of polyurethane adhesive, 10 parts of Methyol resorcinol, virtue
15 parts of fragrant amine, 8 parts of polyacrylate and 8 parts of precipitated calcium carbonate.
The enhanced composite floor board of the container, second high strength fibre cloth 6 are that carbon fiber and aramid fiber are mixed
Cloth is compiled, second adhesive is mainly made of the following raw material by weight: between 100 parts of polyurethane adhesive, methylol
15 parts of benzenediol, 21 parts of aromatic amine, 8 parts of polyacrylate and 8 parts of precipitated calcium carbonate.
The enhanced composite floor board of the container, the enhancement layer 3 the preparation method comprises the following steps:
A, the first high strength fibre cloth 32 is immersed in the first adhesive, makes the first adhesive uniform adsorption described first
On high strength fibre cloth 32；
B, the first high strength fibre cloth 32 after dipping is taken out, is dried, cut, make the first high strength fibre cloth 32 after cutting
Length it is consistent with the length of contact surface of the two neighboring stiffening plate 31, width be slightly larger than the contact surface and the upper table
The width in face；
C, the first high strength fibre cloth 32 by stiffening plate 31 and after cutting successively is spaced apart enterprising in pallet from bottom to up
Row arrangement, the first high strength fibre cloth 32 after making stiffening plate 31 and cutting is concordant in the longitudinal direction, and first after cutting is high
The strong a side of fiber cloth 32 in the direction of the width is concordant with the edge of the contact surface；
D, the first high strength fibre cloth 32 after arranging well laid stiffening plate 31 and cutting is compressed from the top of pallet, is pressed
Compaction forces are 22MPa, time 10min, in compaction process, from the both ends of stiffening plate 31 to arranging well laid stiffening plate 31 and cut
The first high strength fibre cloth 32 afterwards conveys the first hot wind, and the temperature of first hot wind is 120-125 DEG C, first hot wind
Wind direction is parallel with the contact surface of the two neighboring stiffening plate 31, after compression, stops the first hot wind of conveying and with 0.5MPa/
The rate pressure release of min, obtains semi-finished product；
E, the semi-finished product are compressed from the two sides of the semi-finished product, two pieces of parallel pressing plates is close to institute before compressing
The two sides for stating semi-finished product are slowly put down from top to bottom, and compaction pressure is 18MPa when compression, time 10min, in compaction process,
First hot wind is conveyed from the both ends of the semi-finished product to the semi-finished product, after compression, stops the first hot wind of conveying simultaneously
With the rate pressure release of 0.5MPa/min, it is cooling after by the first extra high strength fibre cloth 32 of edge cut off to get enhancement layer 3 at
Product.
The container enhanced composite floor board, preparation method are as follows:
A, the second high strength fibre cloth 6 is immersed in the second adhesive, makes the second adhesive uniform adsorption described second
On high strength fibre cloth 6；
B, the second high strength fibre cloth 6 after dipping is taken out, is dried, cut, make the second high strength fibre cloth 6 after cutting
Shapes and sizes are consistent with the shapes and sizes of big plane of second substrate layer 4；
C, by the second high strength fibre cloth 6, the enhancement layer 3, first base material layer 2 after the bottom 5, the second substrate layer 4, cutting
It is successively overlayed in compacting tool set from bottom to up with surface layer 1, keeps the both ends of above layers concordant with two sides, wherein the pressure
Molding jig includes bottom plate, is rectangular cells plate, the width one of width and the enhanced composite floor board of the container
It causes；Front side board, it is vertical with a long side of the bottom plate to be fixedly connected；Back side panel, it is vertical with another long side of the bottom plate
It is fixedly connected, the back side panel is arranged in the same direction with the front side board and height is consistent；Left plate, the short side with the bottom plate
Hingedly, the two sides of left plate front side board also adjacent thereto or back side panel are detachably connected；And right side plate, with institute
Another short side for stating bottom plate is hinged, and the two sides of right side plate front side board also adjacent thereto or back side panel are detachably connected；
D, it is compressed from the top of the compacting tool set to well laid above layers are arranged, compaction pressure 18MPa, the time
For 18min, in compaction process, the above layers arranged from the lower direction of the bottom plate convey the second hot wind, second heat
The temperature of wind is 120-125 DEG C, the wind direction and the enhanced composite floor board thickness direction one of the container of second hot wind
It causes, after compression, stops the second hot wind of conveying and the rate pressure release with 0.5MPa/min, enhance after cooling up to container
Type composite floor board finished product.
Embodiment 2:
As depicted in figs. 1 and 2, the present invention provides a kind of container enhanced composite floor board, from top to bottom successively wraps
It includes: surface layer 1, first base material layer 2, enhancement layer 3, the second substrate layer 4 and bottom 5, wherein
The enhancement layer packet 3 includes multiple stiffening plates 31, and the multiple stiffening plate 31 is each perpendicular to 2 He of first base material layer
Second substrate layer 4, the length direction of the multiple stiffening plate 31 and the length of the enhanced composite floor board of the container
Direction is consistent, and the contact surface of two neighboring stiffening plate 31 is connected by the first high strength fibre cloth 32 with the first adhesive gluing, and
The top of first high strength fibre cloth 32 is completely covered with the upper surface for the stiffening plate 31 for being located at its left or right side and connect, institute
It states top and also covers connection with the upper part of the first high strength fibre cloth 32 adjacent thereto；
Second substrate layer 4 is connect with the enhancement layer 3 by the second high strength fibre cloth 6 and the second adhesive gluing.
The enhanced composite floor board of the container, the first base material layer 2 are combined by multilayer bamboo veneer layer, phase
Adjacent two bamboo veneer layers are that band, rift grain are arranged alternately, the first base material layer 2 with a thickness of 6mm.
The enhanced composite floor board of the container, second substrate layer 4 is made of at least two layers of Bamboo veneer, adjacent
At least provided with one layer of fiberboard between two layers of Bamboo veneer, second substrate layer 4 with a thickness of 12mm.
The enhanced composite floor board of the container, the stiffening plate 31 be fiberboard, the enhancement layer 3 with a thickness of
9mm。
The enhanced composite floor board of the container, the surface layer 1 and the bottom 5 are made of Recombined bamboo, thick
Degree is 2mm；The outer surface of the surface layer 1 and the bottom 5 is also coated with antiseptic wearable coat, and the antiseptic wearable coat is by pressing
The following raw material of parts by weight meter is made: 90 parts of polyurethane modified epoxy resin, 50 parts of polytetrafluoroethylene (PTFE) and 0.08 part of preservative.
The enhanced composite floor board of the container, first high strength fibre cloth 32 be carbon cloth, described first
Adhesive is mainly made of the following raw material by weight: 100 parts of polyurethane adhesive, 12 parts of Methyol resorcinol, virtue
17 parts of fragrant amine, 10 parts of polyacrylate and 10 parts of precipitated calcium carbonate.
The enhanced composite floor board of the container, second high strength fibre cloth 6 are that carbon fiber and aramid fiber are mixed
Cloth is compiled, second adhesive is mainly made of the following raw material by weight: between 100 parts of polyurethane adhesive, methylol
16.5 parts of benzenediol, 23 parts of aromatic amine, 10 parts of polyacrylate and 10 parts of precipitated calcium carbonate.
The enhanced composite floor board of the container, the enhancement layer 3 the preparation method comprises the following steps:
A, the first high strength fibre cloth 32 is immersed in the first adhesive, makes the first adhesive uniform adsorption described first
On high strength fibre cloth 32；
B, the first high strength fibre cloth 32 after dipping is taken out, is dried, cut, make the first high strength fibre cloth 32 after cutting
Length it is consistent with the length of contact surface of the two neighboring stiffening plate 31, width be slightly larger than the contact surface and the upper table
The width in face；
C, the first high strength fibre cloth 32 by stiffening plate 31 and after cutting successively is spaced apart enterprising in pallet from bottom to up
Row arrangement, the first high strength fibre cloth 32 after making stiffening plate 31 and cutting is concordant in the longitudinal direction, and first after cutting is high
The strong a side of fiber cloth 32 in the direction of the width is concordant with the edge of the contact surface；
D, the first high strength fibre cloth 32 after arranging well laid stiffening plate 31 and cutting is compressed from the top of pallet, is pressed
Compaction forces are 23.5MPa, time 9min, in compaction process, from the both ends of stiffening plate 31 to arranging well laid stiffening plate 31 and cut out
The first high strength fibre cloth 32 after cutting conveys the first hot wind, and the temperature of first hot wind is 120-125 DEG C, first hot wind
Wind direction it is parallel with the contact surface of the two neighboring stiffening plate 31, after compression, stop conveying the first hot wind and with
The rate pressure release of 1.2MPa/min, obtains semi-finished product；
E, the semi-finished product are compressed from the two sides of the semi-finished product, two pieces of parallel pressing plates is close to institute before compressing
The two sides for stating semi-finished product are slowly put down from top to bottom, and compaction pressure is 20MPa when compression, time 9min, in compaction process, from
The both ends of the semi-finished product convey first hot wind to the semi-finished product, after compression, stop the first hot wind of conveying and with
The rate pressure release of 1.2MPa/min cuts off the first extra high strength fibre cloth 32 of edge to get 3 finished product of enhancement layer after cooling.
The container enhanced composite floor board, preparation method are as follows:
A, the second high strength fibre cloth 6 is immersed in the second adhesive, makes the second adhesive uniform adsorption described second
On high strength fibre cloth 6；
B, the second high strength fibre cloth 6 after dipping is taken out, is dried, cut, make the second high strength fibre cloth 6 after cutting
Shapes and sizes are consistent with the shapes and sizes of big plane of second substrate layer 4；
C, by the second high strength fibre cloth 6, the enhancement layer 3, first base material layer 2 after the bottom 5, the second substrate layer 4, cutting
It is successively overlayed in compacting tool set from bottom to up with surface layer 1, keeps the both ends of above layers concordant with two sides, wherein the pressure
Molding jig includes bottom plate, is rectangular cells plate, the width one of width and the enhanced composite floor board of the container
It causes；Front side board, it is vertical with a long side of the bottom plate to be fixedly connected；Back side panel, it is vertical with another long side of the bottom plate
It is fixedly connected, the back side panel is arranged in the same direction with the front side board and height is consistent；Left plate, the short side with the bottom plate
Hingedly, the two sides of left plate front side board also adjacent thereto or back side panel are detachably connected；And right side plate, with institute
Another short side for stating bottom plate is hinged, and the two sides of right side plate front side board also adjacent thereto or back side panel are detachably connected；
D, it is compressed from the top of the compacting tool set to well laid above layers are arranged, compaction pressure 19MPa, the time
For 16.5min, in compaction process, the above layers arranged from the lower direction of the bottom plate convey the second hot wind, and described second
The temperature of hot wind is 120-125 DEG C, the wind direction and the enhanced composite floor board thickness direction of the container of second hot wind
Unanimously, after compression, stop the second hot wind of conveying and the rate pressure release with 1.0MPa/min, increase after cooling up to container
Strong type composite floor board finished product.
Embodiment 3:
As depicted in figs. 1 and 2, the present invention provides a kind of container enhanced composite floor board, from top to bottom successively wraps
It includes: surface layer 1, first base material layer 2, enhancement layer 3, the second substrate layer 4 and bottom 5, wherein
The enhancement layer packet 3 includes multiple stiffening plates 31, and the multiple stiffening plate 31 is each perpendicular to 2 He of first base material layer
Second substrate layer 4, the length direction of the multiple stiffening plate 31 and the length of the enhanced composite floor board of the container
Direction is consistent, and the contact surface of two neighboring stiffening plate 31 is connected by the first high strength fibre cloth 32 with the first adhesive gluing, and
The top of first high strength fibre cloth 32 is completely covered with the upper surface for the stiffening plate 31 for being located at its left or right side and connect, institute
It states top and also covers connection with the upper part of the first high strength fibre cloth 32 adjacent thereto；
Second substrate layer 4 is connect with the enhancement layer 3 by the second high strength fibre cloth 6 and the second adhesive gluing.
The enhanced composite floor board of the container, the first base material layer 2 are combined by multilayer bamboo veneer layer, phase
Adjacent two bamboo veneer layers are that band, rift grain are arranged alternately, the first base material layer 2 with a thickness of 7mm.
The enhanced composite floor board of the container, second substrate layer 4 is made of at least two layers of Bamboo veneer, adjacent
At least provided with one layer of fiberboard between two layers of Bamboo veneer, second substrate layer 4 with a thickness of 13mm.
The enhanced composite floor board of the container, the stiffening plate 31 be fiberboard, the enhancement layer 3 with a thickness of
10mm。
The enhanced composite floor board of the container, the surface layer 1 and the bottom 5 are made of Recombined bamboo, thick
Degree is 3mm；The outer surface of the surface layer 1 and the bottom 5 is also coated with antiseptic wearable coat, and the antiseptic wearable coat is by pressing
The following raw material of parts by weight meter is made: 100 parts of polyurethane modified epoxy resin, 60 parts of polytetrafluoroethylene (PTFE) and 0.1 part of preservative.
The enhanced composite floor board of the container, first high strength fibre cloth 32 be carbon cloth, described first
Adhesive is mainly made of the following raw material by weight: 100 parts of polyurethane adhesive, 15 parts of Methyol resorcinol, virtue
20 parts of fragrant amine, 12 parts of polyacrylate and 12 parts of precipitated calcium carbonate.
The enhanced composite floor board of the container, second high strength fibre cloth 6 are that carbon fiber and aramid fiber are mixed
Cloth is compiled, second adhesive is mainly made of the following raw material by weight: between 100 parts of polyurethane adhesive, methylol
18 parts of benzenediol, 25 parts of aromatic amine, 12 parts of polyacrylate and 12 parts of precipitated calcium carbonate.
The enhanced composite floor board of the container, the enhancement layer 3 the preparation method comprises the following steps:
A, the first high strength fibre cloth 32 is immersed in the first adhesive, makes the first adhesive uniform adsorption described first
On high strength fibre cloth 32；
B, the first high strength fibre cloth 32 after dipping is taken out, is dried, cut, make the first high strength fibre cloth 32 after cutting
Length it is consistent with the length of contact surface of the two neighboring stiffening plate 31, width be slightly larger than the contact surface and the upper table
The width in face；
C, the first high strength fibre cloth 32 by stiffening plate 31 and after cutting successively is spaced apart enterprising in pallet from bottom to up
Row arrangement, the first high strength fibre cloth 32 after making stiffening plate 31 and cutting is concordant in the longitudinal direction, and first after cutting is high
The strong a side of fiber cloth 32 in the direction of the width is concordant with the edge of the contact surface；
D, the first high strength fibre cloth 32 after arranging well laid stiffening plate 31 and cutting is compressed from the top of pallet, is pressed
Compaction forces are 25MPa, time 8min, in compaction process, from the both ends of stiffening plate 31 to arranging well laid stiffening plate 31 and cut
The first high strength fibre cloth 32 afterwards conveys the first hot wind, and the temperature of first hot wind is 120-125 DEG C, first hot wind
Wind direction is parallel with the contact surface of the two neighboring stiffening plate 31, after compression, stops the first hot wind of conveying and with 2MPa/
The rate pressure release of min, obtains semi-finished product；
E, the semi-finished product are compressed from the two sides of the semi-finished product, two pieces of parallel pressing plates is close to institute before compressing
The two sides for stating semi-finished product are slowly put down from top to bottom, and compaction pressure is 22MPa when compression, time 8min, in compaction process, from
The both ends of the semi-finished product convey first hot wind to the semi-finished product, after compression, stop the first hot wind of conveying and with
The rate pressure release of 2MPa/min cuts off the first extra high strength fibre cloth 32 of edge to get 3 finished product of enhancement layer after cooling.
The container enhanced composite floor board, preparation method are as follows:
A, the second high strength fibre cloth 6 is immersed in the second adhesive, makes the second adhesive uniform adsorption described second
On high strength fibre cloth 6；
B, the second high strength fibre cloth 6 after dipping is taken out, is dried, cut, make the second high strength fibre cloth 6 after cutting
Shapes and sizes are consistent with the shapes and sizes of big plane of second substrate layer 4；
C, by the second high strength fibre cloth 6, the enhancement layer 3, first base material layer 2 after the bottom 5, the second substrate layer 4, cutting
It is successively overlayed in compacting tool set from bottom to up with surface layer 1, keeps the both ends of above layers concordant with two sides, wherein the pressure
Molding jig includes bottom plate, is rectangular cells plate, the width one of width and the enhanced composite floor board of the container
It causes；Front side board, it is vertical with a long side of the bottom plate to be fixedly connected；Back side panel, it is vertical with another long side of the bottom plate
It is fixedly connected, the back side panel is arranged in the same direction with the front side board and height is consistent；Left plate, the short side with the bottom plate
Hingedly, the two sides of left plate front side board also adjacent thereto or back side panel are detachably connected；And right side plate, with institute
Another short side for stating bottom plate is hinged, and the two sides of right side plate front side board also adjacent thereto or back side panel are detachably connected；
D, it is compressed from the top of the compacting tool set to well laid above layers are arranged, compaction pressure 20MPa, the time
For 15min, in compaction process, the above layers arranged from the lower direction of the bottom plate convey the second hot wind, second heat
The temperature of wind is 120-125 DEG C, the wind direction and the enhanced composite floor board thickness direction one of the container of second hot wind
It causes, after compression, stops the second hot wind of conveying and the rate pressure release with 1.5MPa/min, enhance after cooling up to container
Type composite floor board finished product.
Embodiment 4:
On the basis of embodiment 1, first adhesive and second adhesive are replaced with into Conventional phenol-formaldehyde glue,
Remaining condition and operating procedure are the same as embodiment 1.
Embodiment 5:
On the basis of embodiment 1, two neighboring stiffening plate 31 is directly connected by Conventional phenol-formaldehyde glue glued adhesion, remaining condition
With operating procedure with embodiment 1.
Embodiment 6:
On the basis of embodiment 1, two neighboring stiffening plate 31 is directly connected by Conventional phenol-formaldehyde glue glued adhesion, and described second
Substrate layer 4 is directly connect by Conventional phenol-formaldehyde glue glued adhesion with the enhancement layer 3, remaining condition and operating procedure are the same as embodiment 1.
Embodiment 7:
On the basis of embodiment 1, first high strength fibre cloth and second high strength fibre cloth are carbon cloth,
Remaining condition and operating procedure are the same as embodiment 1.
Comparative example 1:
Further illustrate that beneficial effects of the present invention, experimental result are shown in Table 1 by comparative example 1.
The mechanical property parameters testing result of the enhanced composite floor board of 1 container of table
As shown in Table 1, in embodiment 1-3, the parameters of the enhanced composite floor board of container are extremely significant to be higher than mark
Quasi- index value, and various parameter values increase with the increase of floor thick-ness illustrates container of the invention with enhanced compound
Floor strength is high, and function admirable, quality has extremely significant raising compared with the container floor of existing standard.It is also known by table 1,
Compared with Example 1, the various parameter values of embodiment 4,7 significantly reduce, but are still greater than standard index value, illustrate that adhesive is matched
The material and the mechanical property of the enhanced composite floor board of container of side and the second high strength fibre cloth are significant related, using the present invention
Method preparation container it is more preferable with the performance of enhanced composite floor board；The various parameter values of embodiment 5,6 significantly reduce,
And be lower than standard index value, illustrate two neighboring stiffening plate connection type and the second substrate layer and enhancement layer connection type with
The significant correlation of mechanical property of the enhanced composite floor board of container makes the first high strength fibre cloth and using method of the invention
Two high strength fibre cloths are interspersed in the middle part of container composite floor board in length and breadth, and the most effective intensity for improving floor of ability improves it
Mechanical property.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed
With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily
Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited
In specific details and legend shown and described herein.
Claims (7)
1. a kind of enhanced composite floor board of container, which is characterized in that it from top to bottom successively includes: surface layer, first base material
Layer, enhancement layer, the second substrate layer and bottom, wherein
The enhancement layer includes multiple stiffening plates, and the multiple stiffening plate is each perpendicular to the first base material layer and second base
Material layer, the length direction of the multiple stiffening plate is consistent with the length direction of enhanced composite floor board with the container, adjacent
The contact surface of two stiffening plates is connected by the first high strength fibre cloth and the first adhesive gluing, and first high strength fibre cloth
Top be completely covered and connect with the upper surface for the stiffening plate for being located at its left or right side, the top is also with adjacent thereto the
The upper part of one high strength fibre cloth covers connection；
Second substrate layer is connect with the enhancement layer by the second high strength fibre cloth and the second adhesive gluing；
First high strength fibre cloth is carbon cloth, and first adhesive is mainly by the following raw material system by weight
At: 100 parts of polyurethane adhesive, 10-15 parts of Methyol resorcinol, 15-20 parts of aromatic amine, 8-12 parts of polyacrylate and light
8-12 parts of matter calcium carbonate；Second high strength fibre cloth is carbon fiber and aramid fiber shuffling cloth, and second adhesive is main
It is made of the following raw material by weight: 100 parts of polyurethane adhesive, 15-18 parts of Methyol resorcinol, aromatic amine 21-
25 parts, 8-12 parts of polyacrylate and 8-12 parts of precipitated calcium carbonate.
2. the enhanced composite floor board of container as described in claim 1, which is characterized in that the first base material layer is by multilayer
Bamboo veneer layer is combined, and adjacent two bamboo veneer layer is that band, rift grain are arranged alternately, the first base material layer with a thickness of 5-
7mm。
3. the enhanced composite floor board of container as described in claim 1, which is characterized in that second substrate layer is by least
Two layers Bamboo veneer is constituted, at least provided with one layer of fiberboard between adjacent two layers Bamboo veneer, second substrate layer with a thickness of 11-
13mm。
4. the enhanced composite floor board of container as described in claim 1, which is characterized in that the stiffening plate is fiberboard,
The enhancement layer with a thickness of 8-10mm.
5. the enhanced composite floor board of container as described in claim 1, which is characterized in that the surface layer and the bottom are equal
It is made of Recombined bamboo, with a thickness of 1-3mm；The outer surface of the surface layer and the bottom is also coated with antiseptic wearable coat, institute
It states antiseptic wearable coat to be made of the following raw material by weight: 80-100 parts of polyurethane modified epoxy resin, polytetrafluoroethyl-ne
40-60 parts and preservative 0.05-0.1 parts of alkene.
6. the enhanced composite floor board of container as described in claim 1, which is characterized in that the preparation method of the enhancement layer
Are as follows:
A, the first high strength fibre cloth is immersed in the first adhesive, makes the first adhesive uniform adsorption in the described first high-strength fibre
On Wei Bu；
B, by after dipping the first high strength fibre cloth take out, dry, cut, make cut after the first high strength fibre cloth length with
The length of the contact surface of the two neighboring stiffening plate is consistent, and width is slightly larger than the width of the contact surface and the upper surface；
C, the first high strength fibre cloth after stiffening plate and cutting is successively spaced apart from bottom to up and is arranged on pallet, made
The first high strength fibre cloth after stiffening plate and cutting is concordant in the longitudinal direction, and the first high strength fibre cloth after cutting is in width
A side on direction is concordant with the edge of the contact surface；
D, the first high strength fibre cloth after arranging well laid stiffening plate and cutting is compressed from the top of pallet, compaction pressure is
22-25MPa, time 8-10min, in compaction process, from the both ends of stiffening plate to the after arranging well laid stiffening plate and cutting
One high strength fibre cloth conveys the first hot wind, and the temperature of first hot wind is 120-125 DEG C, the wind direction of first hot wind and institute
The contact surface for stating two neighboring stiffening plate is parallel, after compression, stops the first hot wind of conveying and the speed with 0.5-2MPa/min
Rate pressure release, obtains semi-finished product；
E, the semi-finished product are compressed from the two sides of the semi-finished product, two pieces of parallel pressing plates is close to described half before compressing
The two sides of finished product are slowly put down from top to bottom, and compaction pressure is 18-22MPa when compression, time 8-10min, in compaction process,
First hot wind is conveyed from the both ends of the semi-finished product to the semi-finished product, after compression, stops the first hot wind of conveying simultaneously
With the rate pressure release of 0.5-2MPa/min, the first extra high strength fibre cloth of edge is cut off to get enhancement layer finished product after cooling.
7. the enhanced composite floor board of container as described in claim 1, which is characterized in that preparation method are as follows:
A, the second high strength fibre cloth is immersed in the second adhesive, makes the second adhesive uniform adsorption in the described second high-strength fibre
On Wei Bu；
B, by after dipping the second high strength fibre cloth take out, dry, cut, make cut after the second high strength fibre cloth shape and
Size is consistent with the shapes and sizes of big plane of second substrate layer；
C, by the second high strength fibre cloth, enhancement layer, first base material layer and the surface layer after the bottom, the second substrate layer, cutting according to
It is secondary to overlay in compacting tool set from bottom to up, keep the both ends of above layers concordant with two sides, wherein the compacting tool set packet
It includes, bottom plate, is rectangular cells plate, the equivalent width of width and the enhanced composite floor board of the container；Front side board,
It is vertical with a long side of the bottom plate to be fixedly connected；Back side panel, vertical with another long side of the bottom plate to be fixedly connected, institute
It states back side panel and the front side board is arranged in the same direction and height is consistent；Left plate, the left side hinged with a short side of the bottom plate
The two sides of side plate front side board also adjacent thereto or back side panel are detachably connected；And right side plate, it is another with the bottom plate
Short side is hinged, and the two sides of right side plate front side board also adjacent thereto or back side panel are detachably connected；
D, it is compressed from the top of the compacting tool set to well laid above layers are arranged, compaction pressure 18-20MPa, the time
For 15-18min, in compaction process, the above layers arranged from the lower direction of the bottom plate convey the second hot wind, and described second
The temperature of hot wind is 120-125 DEG C, the wind direction and the enhanced composite floor board thickness direction of the container of second hot wind
Unanimously, after compression, stop the second hot wind of conveying and the rate pressure release with 0.5-1.5MPa/min, up to container after cooling
With enhanced composite floor board finished product.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610789045.0A CN106393295B (en) | 2016-08-31 | 2016-08-31 | The enhanced composite floor board of container |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610789045.0A CN106393295B (en) | 2016-08-31 | 2016-08-31 | The enhanced composite floor board of container |
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| CN106393295B true CN106393295B (en) | 2019-02-19 |
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| CN111409152B (en) * | 2020-04-29 | 2024-01-12 | 西安工程大学 | Orthogonal glued bamboo for building structure and preparation method thereof |
| CN114800722B (en) * | 2022-04-18 | 2023-02-07 | 小森新材料科技有限公司 | Method for manufacturing salmon-imitated composite board |
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| JP2000037815A (en) * | 1998-07-21 | 2000-02-08 | Hamaguchi Keiki Kogyo Kk | Flexible decorative material exhibiting natural grain and its production |
| CN101067343B (en) * | 2007-04-10 | 2010-05-19 | 南京工业大学 | Lattice reinforced composite material sandwich structure |
| CN201052677Y (en) * | 2007-04-10 | 2008-04-30 | 南京工业大学 | Lattice reinforced composite material sandwich structure |
| CN201141192Y (en) * | 2007-07-27 | 2008-10-29 | 曾志文 | Composite solid-wood floor plate |
| CN101214668A (en) * | 2008-01-15 | 2008-07-09 | 南京工业大学 | Paulownia wood core material for sandwich structure |
| CN101314935A (en) * | 2008-07-17 | 2008-12-03 | 南京工业大学 | Composite material bridge deck |
| CN101712168B (en) * | 2008-10-08 | 2013-05-29 | 胜狮货柜管理(上海)有限公司 | Composite floor board for container |
| CN101446063A (en) * | 2008-12-29 | 2009-06-03 | 南京工业大学 | Bridge deck and preparation method thereof |
| CN202293516U (en) * | 2011-09-26 | 2012-07-04 | 蓝星环境工程有限公司 | Composite material sweeping board |
| CN103171003B (en) * | 2013-04-01 | 2015-03-11 | 浙江联洋新材料股份有限公司 | Bamboo surface composite sheet and manufacturing method thereof |
| CN204398058U (en) * | 2014-12-18 | 2015-06-17 | 胜狮货柜管理(上海)有限公司 | A kind of composite floor board for container |
| CN205130534U (en) * | 2015-10-14 | 2016-04-06 | 亿丰综合工业股份有限公司 | Door and window building materials |
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