CN106392503A - Suspended cross beam and longitudinal beam assembling technology - Google Patents
Suspended cross beam and longitudinal beam assembling technology Download PDFInfo
- Publication number
- CN106392503A CN106392503A CN201611152856.6A CN201611152856A CN106392503A CN 106392503 A CN106392503 A CN 106392503A CN 201611152856 A CN201611152856 A CN 201611152856A CN 106392503 A CN106392503 A CN 106392503A
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- Prior art keywords
- welding
- crossbeam
- weld
- cross beam
- longeron
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses a suspended cross beam and longitudinal beam assembling technology and belongs to the technical field of platform trailers. The suspended cross beam and longitudinal beam assembling technology includes the steps that each of the two ends of a cross beam is inserted in a U-shaped groove of a U-shaped connecting plate, and one-layer one-pass welding horizontal fillet welding is used for welding the cross beam and the U-shaped grooves into a cross beam combination; short welding joints are firstly welded, and then long welding joints are welded; the same type of welding joints are firstly welded, and then another type of welding joints are welded; and finally the cross beam combination is riveted to a longitudinal beam. According to the suspended cross beam and longitudinal beam assembling technology, the secondary heat input and the welding amount are reduced by changing the welding manner and the combination manner, and therefore the secondary input of heat and the welding deformation are reduced, the welding efficiency and quality are improved, the cross beam welding strength and the bearing capability obtained after assembling are ensured, and the safety of a whole trailer is improved.
Description
Technical field
The invention belongs to platform trailer technical field is and in particular to a kind of hang crossbeam and longeron packaging technology.
Background technology
Originally frame vehicle hang during beam welding directly with longitudinal-beam web plate or be connected plate weld, due to the limit of its longeron length
System, can only take the mode of longitudinal joint vertical-up welding (PF) to carry out, and is to ensure that its welding bead form of welding quality is welded for two-layer twice,
There is secondary heat input, increase welding deformation and residual stress in the program, it is bad to be easily caused welding quality, Jin Erying
Ring the assembling effect hanging and its bearing capacity, meanwhile, the speed of welding of the program is relatively low.
Therefore, it is necessary to improve to existing assembling mode, change welding manner and combination, reduce second heat
Input and welding capacity, to reduce secondary input and the welding deformation of heat, improve welding efficiency and quality it is ensured that beam welding is strong
Bearing capacity after degree and assembling, improves the security of car load.
Content of the invention
In view of this, it is an object of the invention to provide a kind of hang crossbeam and longeron packaging technology, second heat can be reduced defeated
Enter and welding capacity.
The purpose of the present invention is to be realized by below scheme:
Hang crossbeam and longeron packaging technology, comprise the following steps:
I, seam:The two ends of crossbeam are inserted in the U-type groove of a U-shaped connecting plate respectively, takes the flat of one layer of one weldering
Both seam are combined by fillet welding for crossbeam:First weld short weld seam and weld long weld seam again;First weld same type weld seam, then weld another
One type welding seam;Finally weld girth joint;
II, riveting:By crossbeam combination and longeron riveting.
Further, the welding condition of step I:Welding current 200-220A;Weldingvoltage 23.5-23.8V;Speed of welding 8-
10mm/s;Protective gas is 99.999%Ar;Flow is 18-22L/min;Welding gun and 5 ° -20 ° of vertical direction inclination angle.
Further, before step I, it is additionally provided with polishing and preheating step before weldering.
Further, between step I and step II, it is additionally provided with postwelding reconditioning step.
Further, described U-shaped connecting plate is provided with welding reinforced hole on two side walls of U-type groove, in step I, also wraps
Include the periphery of welding reinforced hole and the process of crossbeam seam.
The invention has the beneficial effects as follows:
The present invention improve hang crossbeam welding structure after, by two-layer twice weldering be modified to one layer one weldering decrease secondary
Heat input and welding capacity, reduce welding deformation and residual stress, under conditions of ensure that weld strength, reduce welding bead and are holding
Stress during by dynamic load and static load, frame cross being produced, reduces the welding bead and heat affected area crack-sensitivity when carrying
Property, welding bead form meets (PF) by vertical-up welding and is improved to that flat fillet weld (PB) is more beneficial for the shaping in welding bead molten bath and welder operates,
Avoid the impact to welding bead molten bath for the molten drop gravity;Change the welding bead stress types suffered when carrying, meet intensity requirement
On the premise of avoid the impact to workpiece for the weld defects such as welding deformation and welding residual stress it is ensured that hang crossbeam group weldering
Rear bearing capacity is it is ensured that the stability of car load, security and practicality.
Other advantages of the present invention, target and feature will be illustrated to a certain extent in the following description, and
And to a certain extent, will be apparent to those skilled in the art based on to investigating hereafter, or can
To be instructed from the practice of the present invention.The target of the present invention and other advantages can be realized by description below and
Obtain.
Brief description
In order that the object, technical solutions and advantages of the present invention are clearer, below in conjunction with accompanying drawing the present invention is made into
The detailed description of one step, wherein:
Fig. 1 is the schematic diagram of crossbeam and U-shaped connecting plate welding position;
Fig. 2 is the schematic diagram of crossbeam and U-shaped connecting plate welding sequence.
Specific embodiment
Hereinafter with reference to accompanying drawing, the preferred embodiments of the present invention are described in detail.It should be appreciated that preferred embodiment
Only for the present invention is described, rather than in order to limit the scope of the invention.
The a kind of of the present embodiment hangs crossbeam and longeron packaging technology, comprises the following steps:
1) prepare longeron one;One, crossbeam and U-shaped connecting plate two pieces, it is as illustrated, the U-type groove two of U-shaped connecting plate
Welding reinforced hole is provided with the wall of individual side, U-type groove bottom is provided with multiple riveted holes.
2) cleaning polishing is carried out to the position of need welding, then preheated, wait to be welded.
3) two ends of crossbeam are inserted respectively in the U-type groove of a U-shaped connecting plate, the flat fillet weld taking one layer of one weldering will
Both seam are combined for crossbeam:First weld short weld seam and weld long weld seam again;First weld same type weld seam, then weld another type
Weld seam;Finally weld girth joint;Specific welding position is as shown in Figure 1.
Welding condition:Welding current 200-220A;Weldingvoltage 23.5-23.8V;Speed of welding 8-10mm/s;Shielding gas
Body is 99.999%Ar;Flow is 18-22L/min;Welding gun and 5 ° -20 ° of vertical direction inclination angle;
Specific welding sequence:
U-shaped connecting plate and crossbeam are placed as shown in Figure 2:First burn-on and hold the side seam 1 of outer surface, then weld table in lower end
The side seam 2 in face, then welds the vertical welded seam 3 of inner surface visible surface again, finally weldering welding reinforced hole;Afterwards turn over, repeat
Above-mentioned steps.
4) reconditioning process is carried out to seam position.
5) crossbeam combination is riveted with longeron by the multiple riveted holes in U-type groove, complete to assemble.
The mode that original longeron is directly welded with crossbeam is changed into by the present embodiment first will be right with U-shaped connecting plate seam for crossbeam
Indirect welding manner with longeron riveting more afterwards, it is to avoid longeron is long cannot to realize downhand welding and the impact assembling of direct welding deformation
The defect of quality.
The two-layer twice weldering of the present embodiment prior art is changed to one layer of one weldering and decreases secondary heat input and welding capacity, cuts
Subtract welding deformation and residual stress, under conditions of ensure that weld strength, reduce welding bead when bearing dynamic load and static load pair
The stress that frame cross produces, reduces the welding bead and heat affected area crack sensitivity when carrying, welding bead form from stand to
Upper welding (PF) is improved to flat fillet weld (PB) and is more beneficial for the shaping in welding bead molten bath operate with welder, it is to avoid molten drop gravity butt welding
The impact in road molten bath;Change the welding bead stress types suffered when carrying, avoid welding on the premise of meeting intensity requirement
Impact to workpiece of deformation and the weld defect such as welding residual stress it is ensured that hang crossbeam group postwelding bearing capacity it is ensured that
The stability of car load, security and practicality.
Finally illustrate, above example only in order to technical scheme to be described and unrestricted, although with reference to relatively
Good embodiment has been described in detail to the present invention, it will be understood by those within the art that, can be to the skill of the present invention
Art scheme is modified or equivalent, the objective without deviating from the technical program and scope, and it all should be covered in the present invention
Right in the middle of.
Claims (5)
1. hang crossbeam and longeron packaging technology it is characterised in that:Comprise the following steps:
I, seam:The two ends of crossbeam are inserted in the U-type groove of a U-shaped connecting plate respectively, takes the flat fillet weld of one layer of one weldering
Both seam are combined for crossbeam:First weld short weld seam and weld long weld seam again;First weld same type weld seam, then weld another kind of
Type weld seam;
II, riveting:By crossbeam combination and longeron riveting.
2. suspension crossbeam and longeron packaging technology according to claim 1 it is characterised in that:The welding condition of step I:Weldering
Meet electric current 200-220A;Weldingvoltage 23.5-23.8V;Speed of welding 8-10mm/s;Protective gas is 99.999%Ar;Flow
For 18-22L/min;Welding gun and 5 ° -20 ° of vertical direction inclination angle.
3. suspension crossbeam and longeron packaging technology according to claim 1 it is characterised in that:Before step I, it is additionally provided with weldering
Front polishing and preheating step.
4. suspension crossbeam and longeron packaging technology according to claim 1 it is characterised in that:Between step I and step II,
It is additionally provided with postwelding reconditioning step.
5. suspension crossbeam and longeron packaging technology according to claim 1 it is characterised in that:Described U-shaped connecting plate is U-shaped
It is provided with welding reinforced hole on two side walls of groove, in step I, also include welding the mistake with crossbeam seam for the periphery of reinforced hole
Journey.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611152856.6A CN106392503A (en) | 2016-12-14 | 2016-12-14 | Suspended cross beam and longitudinal beam assembling technology |
Applications Claiming Priority (1)
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CN201611152856.6A CN106392503A (en) | 2016-12-14 | 2016-12-14 | Suspended cross beam and longitudinal beam assembling technology |
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CN201611152856.6A Pending CN106392503A (en) | 2016-12-14 | 2016-12-14 | Suspended cross beam and longitudinal beam assembling technology |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107600185A (en) * | 2017-09-29 | 2018-01-19 | 辽宁忠旺集团有限公司 | A kind of aluminium alloy semi-trailer frame |
CN109514055A (en) * | 2018-12-21 | 2019-03-26 | 辽宁忠旺特种车辆制造有限公司 | A kind of low plate stringer assembly welding procedure |
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US20060138764A1 (en) * | 2002-11-23 | 2006-06-29 | Hagemann Georg S | Front-end vehicle structure |
CN101081460A (en) * | 2007-03-26 | 2007-12-05 | 南阳二机石油装备(集团)有限公司 | Large-sized T shaped joint full penetration assembled welding process |
CN201030890Y (en) * | 2007-03-13 | 2008-03-05 | 一汽解放青岛汽车厂 | Plane cage construction container bottom board assembly |
CN101920376A (en) * | 2010-07-27 | 2010-12-22 | 唐山轨道客车有限责任公司 | Welding method |
CN203439118U (en) * | 2013-09-05 | 2014-02-19 | 云南力帆骏马车辆有限公司 | Cylindrical front beam of heavy truck frame |
CN203544133U (en) * | 2013-11-11 | 2014-04-16 | 安徽开乐专用车辆股份有限公司 | Welding assembly type supporting frame assembly |
CN104309692A (en) * | 2014-10-16 | 2015-01-28 | 南京金龙客车制造有限公司 | Car rear suspension fixing structure |
CN204161467U (en) * | 2014-09-02 | 2015-02-18 | 三一汽车制造有限公司 | A kind of subframe and engineering truck |
CN204750295U (en) * | 2015-07-08 | 2015-11-11 | 长春工业大学 | Prevent spouting and repair special transport vechicle subframe of well equipment |
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2016
- 2016-12-14 CN CN201611152856.6A patent/CN106392503A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060138764A1 (en) * | 2002-11-23 | 2006-06-29 | Hagemann Georg S | Front-end vehicle structure |
CN201030890Y (en) * | 2007-03-13 | 2008-03-05 | 一汽解放青岛汽车厂 | Plane cage construction container bottom board assembly |
CN101081460A (en) * | 2007-03-26 | 2007-12-05 | 南阳二机石油装备(集团)有限公司 | Large-sized T shaped joint full penetration assembled welding process |
CN101920376A (en) * | 2010-07-27 | 2010-12-22 | 唐山轨道客车有限责任公司 | Welding method |
CN203439118U (en) * | 2013-09-05 | 2014-02-19 | 云南力帆骏马车辆有限公司 | Cylindrical front beam of heavy truck frame |
CN203544133U (en) * | 2013-11-11 | 2014-04-16 | 安徽开乐专用车辆股份有限公司 | Welding assembly type supporting frame assembly |
CN204161467U (en) * | 2014-09-02 | 2015-02-18 | 三一汽车制造有限公司 | A kind of subframe and engineering truck |
CN104309692A (en) * | 2014-10-16 | 2015-01-28 | 南京金龙客车制造有限公司 | Car rear suspension fixing structure |
CN204750295U (en) * | 2015-07-08 | 2015-11-11 | 长春工业大学 | Prevent spouting and repair special transport vechicle subframe of well equipment |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107600185A (en) * | 2017-09-29 | 2018-01-19 | 辽宁忠旺集团有限公司 | A kind of aluminium alloy semi-trailer frame |
CN109514055A (en) * | 2018-12-21 | 2019-03-26 | 辽宁忠旺特种车辆制造有限公司 | A kind of low plate stringer assembly welding procedure |
CN109514055B (en) * | 2018-12-21 | 2020-12-08 | 辽宁忠旺特种车辆制造有限公司 | Welding process for low-flat-plate longitudinal beam assembly |
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Application publication date: 20170215 |
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