CN106392426A - Welding jig - Google Patents

Welding jig Download PDF

Info

Publication number
CN106392426A
CN106392426A CN201611047851.7A CN201611047851A CN106392426A CN 106392426 A CN106392426 A CN 106392426A CN 201611047851 A CN201611047851 A CN 201611047851A CN 106392426 A CN106392426 A CN 106392426A
Authority
CN
China
Prior art keywords
frame
shaped
welding
plate
hook
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201611047851.7A
Other languages
Chinese (zh)
Other versions
CN106392426B (en
Inventor
毛剑
毛一剑
梁自泽
王晓健
赵伟青
景奉水
李恩
谭民
闫帅
龙腾
杨磊
范俊峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute of Process Engineering of CAS
Institute of Automation of Chinese Academy of Science
Original Assignee
Institute of Process Engineering of CAS
Institute of Automation of Chinese Academy of Science
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Institute of Process Engineering of CAS, Institute of Automation of Chinese Academy of Science filed Critical Institute of Process Engineering of CAS
Priority to CN201611047851.7A priority Critical patent/CN106392426B/en
Publication of CN106392426A publication Critical patent/CN106392426A/en
Application granted granted Critical
Publication of CN106392426B publication Critical patent/CN106392426B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

Landscapes

  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention discloses a welding jig which comprises a jig base frame, a jig wedge, an anti-deformation plate and a welding backing support; the jig base frame comprises a standard support, a rigid strengthening plate, hook-shaped bases, welding handle supports, anti-deformation plate bases and backing bases; the rigid strengthening plate is fixed to the back face of the standard support; the hook-shaped bases are fixed to the two sides of the standard support; the welding handle supports are fixed to the outer sides of the hook-shaped bases and are used for welding power ground lines; the anti-deformation plate bases are fixed to the slant lower portions of the hook-shaped bases; the backing bases are installed at the bottoms of the hook-shaped bases; the jig wedge comprises a first U-shaped support and wedge blocks, the wedge blocks are fixed to the two sides of the first U-shaped support and are directly inserted into the hook-shaped bases of the jig base frame; the anti-deformation plate is used for being fixedly installed on the hook-shaped bases on the two sides of the standard support; and the welding backing support is fixed to the backing bases of the jig base frame.

Description

A kind of weld jig
Technical field
The present invention relates to welding technology field, more particularly, to a kind of fast demountable prevent cathode steel bar welding deformation Welding clamp tool.
Background technology
Large-scale steel structure, due to its low cost, function admirable, is therefore widely used in building, bridge, each row such as electrolysis Industry.China is the maximum Aluminum Electrolysis Production state in the whole world, employs substantial amounts of large-scale steel structure in the electrolysis loop of aluminium cell.Sun Pole steel pawl and cathode steel bar etc., as the part in electrolysis loop, belong to easily-consumed products, need periodically to repair and change.They are in electricity Junction in solution loop typically requires to be accessed in loop by welding, and its welding quality is most important.Commissure resistance Concordance can ensure that the equilibrium of electrolysis loop, transverse current otherwise occurs, the absolute value of commissure resistance is for energy-saving and emission-reduction Extremely important, because the loss of joint is all invalid.Either adopt any welding procedure, welding deformation is all to keep away Exempting from it can be seen that no matter adopting human weld or machine automatic welding in actual production, one can repeatedly circulate profit With conveniently removing and installing, and effectively preventing the frock clamp that rigidly fixes of welding deformation especially angular deformation from being to be highly desirable to. , a series is made up of 144 aluminium cells taking the electrolysis series of 350kA as a example, and each electrolysis bath needs 60 cathode steels Rod.
Content of the invention
In view of this, the present invention proposes a kind of weld jig, fast demountable and be prevented from cathode steel bar welding and become Shape.
According to an aspect of the present invention, there is provided a kind of weld jig, including:Fixture pedestal, fixture chock, anti-deformation plate and Welding backing frame;
Described fixture pedestal is used for determining cathode steel bar and the relative position of aluminum steel explosion welding plate;Including:Benchmark frame, rigidity Strengthen plate, hook-shaped seat, electrode holder frame, anti-deformation panel seat and gasket base;
Described benchmark frame is used for clamping cathode steel bar, and described rigidity reinforced plate is fixed on the described benchmark frame back side, with institute State the cooperation of benchmark frame and position described cathode steel bar;
Described hook-shaped seat is fixed on described benchmark frame both sides;It is fixed with electrode holder frame, described electrode holder frame outside described hook-shaped seat For source of welding current ground wire;Described hook-shaped seat obliquely downward is fixed with anti-deformation panel seat, for placing anti-deformation plate;Described hook-shaped seat Bottom is provided with gasket base, for placing welding backing frame;
Described fixture chock includes the first U-shaped frame and voussoir, and described first U-shaped frame is used for fixing aluminum steel explosion welding plate, institute State voussoir and be fixed on described first U-shaped frame both sides, and be inserted directly into the described hook-shaped seat of described fixture pedestal;
Described anti-deformation plate is used for being fixedly mounted on the hook-shaped seat of described benchmark frame both sides, prevent described fixture pedestal and The outside distending of fixture chock;
Described welding backing frame is fixed on the gasket base of described fixture pedestal, for placing composition backing, to prevent from welding Connect adhesion.
Wherein, described benchmark frame includes U-shaped plate and Liang Ge branch is fixed on the corner bracket of described U-shaped frame both sides;Described U-shaped plate Form two the second U-shaped frames with described corner bracket, described two second U-shaped frames are respectively used to fix two cathode steel bars.
Wherein, described cathode steel bar is fixed in described second U-shaped frame by bolt, and described cathode steel bar and institute Between stating inside the second U-shaped frame, there is gap.
Wherein, described anti-deformation plate is calabash plate, and its two ends has the hole of gourd shape.
Wherein, described welding backing frame includes U-shaped connector, support bar and sawtooth liner;Described composition backing is placed on Above described sawtooth liner, as the bottom of weld seam.
Wherein, described welding backing frame adopts stainless steel material.
Wherein, described sawtooth liner is zigzag with the contact surface of described composition backing..
Weld jig proposed by the present invention, with fixture pedestal as core, this fixture is by fixture chock, anti-deformation plate and welding Liner frame forms.This fixture is adapted to a series of welding positioning with electrolysis bath different stations, effectively prevents welding deformation, can Fast assembling-disassembling, recycles.
Brief description
Fig. 1 be traditional aluminium cell electrolysis loop in cathode steel bar and blast welding steel plate schematic diagram.
Fig. 2 be traditional aluminium cell electrolysis loop in cathode steel bar dimensional drawing.
Fig. 3 be traditional aluminium cell electrolysis loop in explode welding steel board size figure.
Fig. 4 be traditional aluminium cell electrolysis loop in cathode steel bar and blast welding steel board assembly dimensional drawing.
Fig. 5 is the general structure schematic diagram of weld jig in one embodiment of the invention.
Fig. 6 is the structural representation of fixture pedestal in one embodiment of the invention.
Fig. 7 is the structural representation of fixture chock in one embodiment of the invention.
Fig. 8 is the structural representation of anti-deformation plate in one embodiment of the invention.
Fig. 9 is the structural representation of welding backing frame in one embodiment of the invention.
Specific embodiment
For making the object, technical solutions and advantages of the present invention become more apparent, below in conjunction with specific embodiment, and reference Accompanying drawing, the present invention is described in further detail.
The present invention is directed to problem on deformation when being welded between cathode steel bar as shown in Figure 1 and blast welding steel plate, if Count one kind and rigidly fix fixture.It is the dimensional drawing of cathode steel bar as shown in Figure 2.Wherein, the length of described cathode steel bar is 2000mm, highly for 220mm about, thickness is 80mm;It is the dimensional drawing of blast welding steel plate as shown in Figure 3, described blast welding steel The length of plate is 300mm, and highly for 220mm, described blast welding steel plate is welded by aluminium sheet and steel plate, between steel plate and aluminium sheet There is steel al blasting weld seam, wherein aluminium plate thickness is 12mm, and steel plate thickness is 40mm.Fig. 4 is cathode steel bar and blast welding steel plate dress Ligand sizes figure, two cathode steel bars are placed in parallel, centerline 207mm, and blast welding steel plate is apart from cathode steel bar end face Apart from 20mm.Above-mentioned be only used for illustrate, the invention is not restricted to above-mentioned size and structure, actual size and structure need to be according to realities Depending on the situation of border.
As shown in figure 5, the present invention proposes a kind of weld jig.Described weld jig includes:Fixture pedestal 1, fixture wedge Son 2, anti-deformation plate 3 and welding backing frame 4.
Described fixture pedestal 1 is the benchmark of whole weld jig, relative with cathode steel bar for determining blast welding steel plate Position.As shown in fig. 6, described fixture pedestal 1 is an axisymmetric welding structure, including:Benchmark frame 5, rigidity reinforced plate 6, Hook-shaped seat 7, electrode holder frame 8, anti-deformation panel seat 9 and gasket base 10.
Described benchmark frame 5 and rigidity reinforced plate 6 are the main parts of described fixture pedestal 1.Described benchmark frame be one U-shaped The entirety that plate and two corner brackets are welded.The both sides of U-shaped plate form two U-shaped frames, two cathode steels with two corner brackets respectively Rod is placed in described U-shaped frame, and is clamped from the both sides of described U-shaped frame by 4 bolts, to ensure that in welding process, benchmark is steady Fixed, position does not change.And due to benchmark frame 5 structural instability, poor rigidity, therefore it is welded with rigidity reinforced frame at its back side 6, mechanically deform and welding thermal deformation can be prevented.Cooperation between benchmark frame 5 and cathode steel bar will leave enough gaps, benchmark The distance arriving cathode steel bar face inside the U-shaped frame of frame 5 is more than 5mm, can allow the position that cathode steel bar is installed and the later stage deforms Deviation.
Additionally, the two of benchmark frame 5 U-shaped frame outermost lower ends are respectively welded a hook-shaped seat 7, for placing clamp wedge Son 2, similar to hook, compact conformation is compact, but rigidity prevents Welding Angular Deformation enough for hook-shaped seat 7 profile.
The outermost of two described hook-shaped seats 7 is symmetrically welded with electrode holder frame 8, for clamping source of welding current ground wire.Hook-shaped seat 7 And thereon the electrode holder frame 8 that welds in both sides symmetrically relation, its symmetrical structure can prevent arc blow, improve welding matter Amount.
Hook-shaped seat 7 obliquely downward is welded with anti-deformation panel seat 9, for placing anti-deformation plate 3.
Hook-shaped seat 7 bottom is provided with gasket base 10, for placing welding backing frame 4.
In sum, fixture pedestal is the core component of whole fixture.As weldment, each weld requires full weld, Ensure sufficient intensity, note welding sequence and position, and ensure that welding must not deform.
Fixture chock 2 is also a weldment, by bolt, it is fixed together with aluminum steel explosion welding plate, insertion Welding Angular Deformation is prevented in fixture pedestal.Its structure is as shown in fig. 7, be mainly welded by U-shaped frame 12 and voussoir 13.U-shaped Frame 12 both sides respectively have two bolts to determine the position with aluminum steel explosion welding plate.Voussoir 13 is welded in U-shaped frame both sides, is inserted directly into The surface of the hook-shaped seat 7 of fixture pedestal, leaves 0.1~0.2mm gap between the two, prevents U-shaped frame 12 in welding process To both sides distending so as to reduce to the pressure of steel plate, lead to the overall angular deformation to cathode steel bar side of aluminum steel explosion welding plate. Dismantle after additionally welding to be ensured terminates.
Anti-deformation plate 3 as shown in figure 8, its relatively simple for structure it is simply that making a call to two intersecting sizes not on one block of steel plate The same hole, is shaped like calabash, therefore also referred to as anti-deformation plate.Its size is according to the chi of the anti-deformation panel seat of fixture pedestal Very little, the plank set on anti-deformation panel seat 9 can be entered by the Assurance of Size of macropore, then moves down anti-deformation plate 3, relies on The tight fit of aperture, can prevent welding process further from machinery, fixture pedestal and fixture chock distending laterally, protect Card pressure is enough it is ensured that frictional force can prevent Welding Angular Deformation.
Welding backing frame 4 is as shown in figure 9, in order to avoid itself and welding rod iron, aluminum steel explosion welding plate is welded together, leads to Fixture takes to get off, and except composition backing, remaining all adopts stainless steel to whole welding backing frame.Welding backing frame 4 includes U Shape connector 14, support bar 15, sawtooth liner 16, wherein composition backing 17 are directly placed above sawtooth liner 16, as weldering The bottom of seam, described sawtooth liner is zigzag with the contact surface of described composition backing.Described support bar is used for supporting welding Backing plate 17;Described U-shaped connector is used for connecting two composition backings 17.Whole welding backing frame 4 is placed on the lining of fixture pedestal On base.
During aluminium electroloysis overhaul, new cathode steel bar is arranged on it is ensured that the two is substantially parallel on aluminium cell station, position Error is less than 1mm.
(1) by fixture pedestal frame directly over cathode steel bar, it is fixed by bolt.(2) fixture chock and aluminum Steel explosion welding plate is positioned by bolt, and inserts in the hook-shaped seat of fixture pedestal.(3) anti-deformation plate is buckled in fixture pedestal The anti-deformation panel seat of hook-shaped seat obliquely downward on.(4) welding backing frame is arranged on the gasket base of fixture pedestal.
During installation, confirm that fixture and welding gun do not interfere, and apply one layer of kerosene in chucking surface, prevent from welding Stick together in journey.
After the completion of welding, treat that workpiece cools down, dismantled according to the order contrary with installation process.(1) first will Welding backing frame takes out.(2) anti-deformation plate is taken off from anti-deformation panel seat.(3) 4 bolts of fixture chock are unclamped, will Fixture chock takes off, and when welding completes, aluminum steel explosion welding plate is welded as a whole with cathode steel bar.(4) unclamp fixture pedestal 8 bolts, by fixture pedestal from top take out.
In sum, the weld jig invented can be realized being rapidly assembled and disassembled, and effectively prevents welding deformation.
Particular embodiments described above, has carried out detailed further to the purpose of the present invention, technical scheme and beneficial effect Describing in detail bright it should be understood that the foregoing is only the specific embodiment of the present invention, being not limited to the present invention, all Within the spirit and principles in the present invention, any modification, equivalent substitution and improvement done etc., should be included in the protection of the present invention Within the scope of.

Claims (7)

1. a kind of weld jig is it is characterised in that include:Fixture pedestal, fixture chock, anti-deformation plate and welding backing frame;
Described fixture pedestal is used for determining cathode steel bar and the relative position of aluminum steel explosion welding plate;Described fixture pedestal includes:Base Quasi- frame, rigidity reinforced plate, hook-shaped seat, electrode holder frame, anti-deformation panel seat and gasket base;
Described benchmark frame is used for clamping cathode steel bar, and described rigidity reinforced plate is fixed on the described benchmark frame back side, with described base Quasi- frame cooperation positions described cathode steel bar;
Described hook-shaped seat is fixed on described benchmark frame both sides;It is fixed with electrode holder frame, described electrode holder frame is used for outside described hook-shaped seat Source of welding current ground wire;Described hook-shaped seat obliquely downward is fixed with anti-deformation panel seat, for placing anti-deformation plate;Described hook-shaped seat bottom Gasket base is installed, for placing welding backing frame;
Described fixture chock includes the first U-shaped frame and voussoir, and described first U-shaped frame is used for fixing aluminum steel explosion welding plate, described wedge Block is fixed on described first U-shaped frame both sides, and is inserted directly into the described hook-shaped seat of described fixture pedestal;
Described anti-deformation plate is used for being fixedly mounted on the hook-shaped seat of described benchmark frame both sides, prevents described fixture pedestal and fixture The outside distending of chock;
Described welding backing frame is fixed on the gasket base of described fixture pedestal, for placing composition backing, to prevent welding viscous Even.
2. weld jig according to claim 1 is it is characterised in that described benchmark frame includes U-shaped plate and Liang Ge branch is solid It is scheduled on the corner bracket of described U-shaped frame both sides;Described U-shaped plate forms two the second U-shaped frames, described two second U-shapeds with described corner bracket Frame is respectively used to fix two cathode steel bars.
3. weld jig as claimed in claim 2 it is characterised in that described cathode steel bar be fixed on by bolt described In second U-shaped frame, and inside described cathode steel bar and described second U-shaped frame between there is gap.
4. it is characterised in that described anti-deformation plate is calabash plate, its two ends has calabash to weld jig as claimed in claim 1 The hole of reed shape.
5. weld jig as claimed in claim 1 is it is characterised in that described welding backing frame includes U-shaped connector, support bar With sawtooth liner;Described composition backing is placed on above described sawtooth liner, as the bottom of weld seam.
6. the weld jig as described in claim 1 or 5 is it is characterised in that described welding backing frame adopts stainless steel material.
7. weld jig as claimed in claim 5 is it is characterised in that the contact with described composition backing on described sawtooth liner Face is zigzag.
CN201611047851.7A 2016-11-21 2016-11-21 A kind of weld jig Expired - Fee Related CN106392426B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611047851.7A CN106392426B (en) 2016-11-21 2016-11-21 A kind of weld jig

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611047851.7A CN106392426B (en) 2016-11-21 2016-11-21 A kind of weld jig

Publications (2)

Publication Number Publication Date
CN106392426A true CN106392426A (en) 2017-02-15
CN106392426B CN106392426B (en) 2018-02-09

Family

ID=58082454

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201611047851.7A Expired - Fee Related CN106392426B (en) 2016-11-21 2016-11-21 A kind of weld jig

Country Status (1)

Country Link
CN (1) CN106392426B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107378225A (en) * 2017-07-19 2017-11-24 中国科学院自动化研究所 Self-feeding and be loaded system and welding method
CN112846498A (en) * 2020-12-14 2021-05-28 北京无线电测量研究所 Seal welding tool

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2380578Y (en) * 1999-05-25 2000-05-31 贵阳铝镁设计研究院 Hydraulic anode clamp
CN201220320Y (en) * 2008-07-04 2009-04-15 贵阳铝镁设计研究院 Cathode steel bar welding device
KR20100024626A (en) * 2008-08-26 2010-03-08 (주)하나금속 Copper electrolytic refining for negative plate and the copper electrolytic refining for negative plate joint for welding jig equipment
CN106078063A (en) * 2016-08-25 2016-11-09 贵阳铝镁设计研究院有限公司 Welding tool setup for electrolytic cell cathode steel bar Yu explosion block

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2380578Y (en) * 1999-05-25 2000-05-31 贵阳铝镁设计研究院 Hydraulic anode clamp
CN201220320Y (en) * 2008-07-04 2009-04-15 贵阳铝镁设计研究院 Cathode steel bar welding device
KR20100024626A (en) * 2008-08-26 2010-03-08 (주)하나금속 Copper electrolytic refining for negative plate and the copper electrolytic refining for negative plate joint for welding jig equipment
CN106078063A (en) * 2016-08-25 2016-11-09 贵阳铝镁设计研究院有限公司 Welding tool setup for electrolytic cell cathode steel bar Yu explosion block

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107378225A (en) * 2017-07-19 2017-11-24 中国科学院自动化研究所 Self-feeding and be loaded system and welding method
CN107378225B (en) * 2017-07-19 2020-02-11 中国科学院自动化研究所 Automatic feeding and clamping system and welding method
CN112846498A (en) * 2020-12-14 2021-05-28 北京无线电测量研究所 Seal welding tool

Also Published As

Publication number Publication date
CN106392426B (en) 2018-02-09

Similar Documents

Publication Publication Date Title
CN103753099B (en) A kind of device for thin-wall titanium alloy part hot school shape
CN102861972B (en) Welding method for vertically spliced super-thick steel plate
CN209503309U (en) A kind of agitating friction weld clip assembling device
CN206200431U (en) A kind of car side wall frame welding tooling
CN101637854A (en) Reverse deformation processing method for aluminum alloy bodywork welding
CN101274388B (en) Electro-beam welding method of niobium alloy and titanium alloy thick plate
CN110480267A (en) A kind of automatization processing method and machining production line of chip standard knot
CN106392426B (en) A kind of weld jig
CN106425220B (en) A kind of large-scale curved plate sheet welding anti-deformation device and method
CN210587840U (en) Tool for welding conveying frame
KR101040571B1 (en) Busbar and method for manufacturing the same
CN106967871A (en) A kind of curved sheets quenching fixture
CN208628734U (en) A kind of Novel door frame support welding clamp
CN206153820U (en) High safe welding jig
CN209256167U (en) One kind preventing welding deformation fixture
CN108608175A (en) A kind of welding method controlling tower skirt base water Pingdu using cast iron platform
CN215238459U (en) Cracked welding device for base of large wheel fixing table
CN209380161U (en) A kind of frock clamp for steel construction production
CN106735861A (en) A kind of go-cart and weld jig
CN210281266U (en) Novel blast pipe automatic weld frock
CN206455293U (en) A kind of stroller and weld jig
CN207205689U (en) Body of a motor car laser weld clamp
CN206764124U (en) On automobile welding lines after aluminium alloy floor panel assembly without magnetic terminal-collecting machine
KR100951436B1 (en) Copper electrolytic refining for negative plate
CN105252191B (en) Welding fixture and welding method of steel structure module house stand column

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180209

CF01 Termination of patent right due to non-payment of annual fee