CN106392426A - Welding jig - Google Patents
Welding jig Download PDFInfo
- Publication number
- CN106392426A CN106392426A CN201611047851.7A CN201611047851A CN106392426A CN 106392426 A CN106392426 A CN 106392426A CN 201611047851 A CN201611047851 A CN 201611047851A CN 106392426 A CN106392426 A CN 106392426A
- Authority
- CN
- China
- Prior art keywords
- frame
- shaped
- welding
- plate
- hook
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 83
- 229910000831 Steel Inorganic materials 0.000 claims description 63
- 239000010959 steel Substances 0.000 claims description 63
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 29
- 229910052782 aluminium Inorganic materials 0.000 claims description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 15
- 238000004880 explosion Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 240000009087 Crescentia cujete Species 0.000 claims description 4
- 235000005983 Crescentia cujete Nutrition 0.000 claims description 4
- 235000009797 Lagenaria vulgaris Nutrition 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 235000014676 Phragmites communis Nutrition 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000005728 strengthening Methods 0.000 abstract 2
- 238000005868 electrolysis reaction Methods 0.000 description 12
- 239000004411 aluminium Substances 0.000 description 11
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical compound [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 240000001980 Cucurbita pepo Species 0.000 description 1
- 235000009852 Cucurbita pepo Nutrition 0.000 description 1
- 229910000754 Wrought iron Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses a welding jig which comprises a jig base frame, a jig wedge, an anti-deformation plate and a welding backing support; the jig base frame comprises a standard support, a rigid strengthening plate, hook-shaped bases, welding handle supports, anti-deformation plate bases and backing bases; the rigid strengthening plate is fixed to the back face of the standard support; the hook-shaped bases are fixed to the two sides of the standard support; the welding handle supports are fixed to the outer sides of the hook-shaped bases and are used for welding power ground lines; the anti-deformation plate bases are fixed to the slant lower portions of the hook-shaped bases; the backing bases are installed at the bottoms of the hook-shaped bases; the jig wedge comprises a first U-shaped support and wedge blocks, the wedge blocks are fixed to the two sides of the first U-shaped support and are directly inserted into the hook-shaped bases of the jig base frame; the anti-deformation plate is used for being fixedly installed on the hook-shaped bases on the two sides of the standard support; and the welding backing support is fixed to the backing bases of the jig base frame.
Description
Technical field
The present invention relates to welding technology field, more particularly, to a kind of fast demountable prevent cathode steel bar welding deformation
Welding clamp tool.
Background technology
Large-scale steel structure, due to its low cost, function admirable, is therefore widely used in building, bridge, each row such as electrolysis
Industry.China is the maximum Aluminum Electrolysis Production state in the whole world, employs substantial amounts of large-scale steel structure in the electrolysis loop of aluminium cell.Sun
Pole steel pawl and cathode steel bar etc., as the part in electrolysis loop, belong to easily-consumed products, need periodically to repair and change.They are in electricity
Junction in solution loop typically requires to be accessed in loop by welding, and its welding quality is most important.Commissure resistance
Concordance can ensure that the equilibrium of electrolysis loop, transverse current otherwise occurs, the absolute value of commissure resistance is for energy-saving and emission-reduction
Extremely important, because the loss of joint is all invalid.Either adopt any welding procedure, welding deformation is all to keep away
Exempting from it can be seen that no matter adopting human weld or machine automatic welding in actual production, one can repeatedly circulate profit
With conveniently removing and installing, and effectively preventing the frock clamp that rigidly fixes of welding deformation especially angular deformation from being to be highly desirable to.
, a series is made up of 144 aluminium cells taking the electrolysis series of 350kA as a example, and each electrolysis bath needs 60 cathode steels
Rod.
Content of the invention
In view of this, the present invention proposes a kind of weld jig, fast demountable and be prevented from cathode steel bar welding and become
Shape.
According to an aspect of the present invention, there is provided a kind of weld jig, including:Fixture pedestal, fixture chock, anti-deformation plate and
Welding backing frame;
Described fixture pedestal is used for determining cathode steel bar and the relative position of aluminum steel explosion welding plate;Including:Benchmark frame, rigidity
Strengthen plate, hook-shaped seat, electrode holder frame, anti-deformation panel seat and gasket base;
Described benchmark frame is used for clamping cathode steel bar, and described rigidity reinforced plate is fixed on the described benchmark frame back side, with institute
State the cooperation of benchmark frame and position described cathode steel bar;
Described hook-shaped seat is fixed on described benchmark frame both sides;It is fixed with electrode holder frame, described electrode holder frame outside described hook-shaped seat
For source of welding current ground wire;Described hook-shaped seat obliquely downward is fixed with anti-deformation panel seat, for placing anti-deformation plate;Described hook-shaped seat
Bottom is provided with gasket base, for placing welding backing frame;
Described fixture chock includes the first U-shaped frame and voussoir, and described first U-shaped frame is used for fixing aluminum steel explosion welding plate, institute
State voussoir and be fixed on described first U-shaped frame both sides, and be inserted directly into the described hook-shaped seat of described fixture pedestal;
Described anti-deformation plate is used for being fixedly mounted on the hook-shaped seat of described benchmark frame both sides, prevent described fixture pedestal and
The outside distending of fixture chock;
Described welding backing frame is fixed on the gasket base of described fixture pedestal, for placing composition backing, to prevent from welding
Connect adhesion.
Wherein, described benchmark frame includes U-shaped plate and Liang Ge branch is fixed on the corner bracket of described U-shaped frame both sides;Described U-shaped plate
Form two the second U-shaped frames with described corner bracket, described two second U-shaped frames are respectively used to fix two cathode steel bars.
Wherein, described cathode steel bar is fixed in described second U-shaped frame by bolt, and described cathode steel bar and institute
Between stating inside the second U-shaped frame, there is gap.
Wherein, described anti-deformation plate is calabash plate, and its two ends has the hole of gourd shape.
Wherein, described welding backing frame includes U-shaped connector, support bar and sawtooth liner;Described composition backing is placed on
Above described sawtooth liner, as the bottom of weld seam.
Wherein, described welding backing frame adopts stainless steel material.
Wherein, described sawtooth liner is zigzag with the contact surface of described composition backing..
Weld jig proposed by the present invention, with fixture pedestal as core, this fixture is by fixture chock, anti-deformation plate and welding
Liner frame forms.This fixture is adapted to a series of welding positioning with electrolysis bath different stations, effectively prevents welding deformation, can
Fast assembling-disassembling, recycles.
Brief description
Fig. 1 be traditional aluminium cell electrolysis loop in cathode steel bar and blast welding steel plate schematic diagram.
Fig. 2 be traditional aluminium cell electrolysis loop in cathode steel bar dimensional drawing.
Fig. 3 be traditional aluminium cell electrolysis loop in explode welding steel board size figure.
Fig. 4 be traditional aluminium cell electrolysis loop in cathode steel bar and blast welding steel board assembly dimensional drawing.
Fig. 5 is the general structure schematic diagram of weld jig in one embodiment of the invention.
Fig. 6 is the structural representation of fixture pedestal in one embodiment of the invention.
Fig. 7 is the structural representation of fixture chock in one embodiment of the invention.
Fig. 8 is the structural representation of anti-deformation plate in one embodiment of the invention.
Fig. 9 is the structural representation of welding backing frame in one embodiment of the invention.
Specific embodiment
For making the object, technical solutions and advantages of the present invention become more apparent, below in conjunction with specific embodiment, and reference
Accompanying drawing, the present invention is described in further detail.
The present invention is directed to problem on deformation when being welded between cathode steel bar as shown in Figure 1 and blast welding steel plate, if
Count one kind and rigidly fix fixture.It is the dimensional drawing of cathode steel bar as shown in Figure 2.Wherein, the length of described cathode steel bar is
2000mm, highly for 220mm about, thickness is 80mm;It is the dimensional drawing of blast welding steel plate as shown in Figure 3, described blast welding steel
The length of plate is 300mm, and highly for 220mm, described blast welding steel plate is welded by aluminium sheet and steel plate, between steel plate and aluminium sheet
There is steel al blasting weld seam, wherein aluminium plate thickness is 12mm, and steel plate thickness is 40mm.Fig. 4 is cathode steel bar and blast welding steel plate dress
Ligand sizes figure, two cathode steel bars are placed in parallel, centerline 207mm, and blast welding steel plate is apart from cathode steel bar end face
Apart from 20mm.Above-mentioned be only used for illustrate, the invention is not restricted to above-mentioned size and structure, actual size and structure need to be according to realities
Depending on the situation of border.
As shown in figure 5, the present invention proposes a kind of weld jig.Described weld jig includes:Fixture pedestal 1, fixture wedge
Son 2, anti-deformation plate 3 and welding backing frame 4.
Described fixture pedestal 1 is the benchmark of whole weld jig, relative with cathode steel bar for determining blast welding steel plate
Position.As shown in fig. 6, described fixture pedestal 1 is an axisymmetric welding structure, including:Benchmark frame 5, rigidity reinforced plate 6,
Hook-shaped seat 7, electrode holder frame 8, anti-deformation panel seat 9 and gasket base 10.
Described benchmark frame 5 and rigidity reinforced plate 6 are the main parts of described fixture pedestal 1.Described benchmark frame be one U-shaped
The entirety that plate and two corner brackets are welded.The both sides of U-shaped plate form two U-shaped frames, two cathode steels with two corner brackets respectively
Rod is placed in described U-shaped frame, and is clamped from the both sides of described U-shaped frame by 4 bolts, to ensure that in welding process, benchmark is steady
Fixed, position does not change.And due to benchmark frame 5 structural instability, poor rigidity, therefore it is welded with rigidity reinforced frame at its back side
6, mechanically deform and welding thermal deformation can be prevented.Cooperation between benchmark frame 5 and cathode steel bar will leave enough gaps, benchmark
The distance arriving cathode steel bar face inside the U-shaped frame of frame 5 is more than 5mm, can allow the position that cathode steel bar is installed and the later stage deforms
Deviation.
Additionally, the two of benchmark frame 5 U-shaped frame outermost lower ends are respectively welded a hook-shaped seat 7, for placing clamp wedge
Son 2, similar to hook, compact conformation is compact, but rigidity prevents Welding Angular Deformation enough for hook-shaped seat 7 profile.
The outermost of two described hook-shaped seats 7 is symmetrically welded with electrode holder frame 8, for clamping source of welding current ground wire.Hook-shaped seat 7
And thereon the electrode holder frame 8 that welds in both sides symmetrically relation, its symmetrical structure can prevent arc blow, improve welding matter
Amount.
Hook-shaped seat 7 obliquely downward is welded with anti-deformation panel seat 9, for placing anti-deformation plate 3.
Hook-shaped seat 7 bottom is provided with gasket base 10, for placing welding backing frame 4.
In sum, fixture pedestal is the core component of whole fixture.As weldment, each weld requires full weld,
Ensure sufficient intensity, note welding sequence and position, and ensure that welding must not deform.
Fixture chock 2 is also a weldment, by bolt, it is fixed together with aluminum steel explosion welding plate, insertion
Welding Angular Deformation is prevented in fixture pedestal.Its structure is as shown in fig. 7, be mainly welded by U-shaped frame 12 and voussoir 13.U-shaped
Frame 12 both sides respectively have two bolts to determine the position with aluminum steel explosion welding plate.Voussoir 13 is welded in U-shaped frame both sides, is inserted directly into
The surface of the hook-shaped seat 7 of fixture pedestal, leaves 0.1~0.2mm gap between the two, prevents U-shaped frame 12 in welding process
To both sides distending so as to reduce to the pressure of steel plate, lead to the overall angular deformation to cathode steel bar side of aluminum steel explosion welding plate.
Dismantle after additionally welding to be ensured terminates.
Anti-deformation plate 3 as shown in figure 8, its relatively simple for structure it is simply that making a call to two intersecting sizes not on one block of steel plate
The same hole, is shaped like calabash, therefore also referred to as anti-deformation plate.Its size is according to the chi of the anti-deformation panel seat of fixture pedestal
Very little, the plank set on anti-deformation panel seat 9 can be entered by the Assurance of Size of macropore, then moves down anti-deformation plate 3, relies on
The tight fit of aperture, can prevent welding process further from machinery, fixture pedestal and fixture chock distending laterally, protect
Card pressure is enough it is ensured that frictional force can prevent Welding Angular Deformation.
Welding backing frame 4 is as shown in figure 9, in order to avoid itself and welding rod iron, aluminum steel explosion welding plate is welded together, leads to
Fixture takes to get off, and except composition backing, remaining all adopts stainless steel to whole welding backing frame.Welding backing frame 4 includes U
Shape connector 14, support bar 15, sawtooth liner 16, wherein composition backing 17 are directly placed above sawtooth liner 16, as weldering
The bottom of seam, described sawtooth liner is zigzag with the contact surface of described composition backing.Described support bar is used for supporting welding
Backing plate 17;Described U-shaped connector is used for connecting two composition backings 17.Whole welding backing frame 4 is placed on the lining of fixture pedestal
On base.
During aluminium electroloysis overhaul, new cathode steel bar is arranged on it is ensured that the two is substantially parallel on aluminium cell station, position
Error is less than 1mm.
(1) by fixture pedestal frame directly over cathode steel bar, it is fixed by bolt.(2) fixture chock and aluminum
Steel explosion welding plate is positioned by bolt, and inserts in the hook-shaped seat of fixture pedestal.(3) anti-deformation plate is buckled in fixture pedestal
The anti-deformation panel seat of hook-shaped seat obliquely downward on.(4) welding backing frame is arranged on the gasket base of fixture pedestal.
During installation, confirm that fixture and welding gun do not interfere, and apply one layer of kerosene in chucking surface, prevent from welding
Stick together in journey.
After the completion of welding, treat that workpiece cools down, dismantled according to the order contrary with installation process.(1) first will
Welding backing frame takes out.(2) anti-deformation plate is taken off from anti-deformation panel seat.(3) 4 bolts of fixture chock are unclamped, will
Fixture chock takes off, and when welding completes, aluminum steel explosion welding plate is welded as a whole with cathode steel bar.(4) unclamp fixture pedestal
8 bolts, by fixture pedestal from top take out.
In sum, the weld jig invented can be realized being rapidly assembled and disassembled, and effectively prevents welding deformation.
Particular embodiments described above, has carried out detailed further to the purpose of the present invention, technical scheme and beneficial effect
Describing in detail bright it should be understood that the foregoing is only the specific embodiment of the present invention, being not limited to the present invention, all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvement done etc., should be included in the protection of the present invention
Within the scope of.
Claims (7)
1. a kind of weld jig is it is characterised in that include:Fixture pedestal, fixture chock, anti-deformation plate and welding backing frame;
Described fixture pedestal is used for determining cathode steel bar and the relative position of aluminum steel explosion welding plate;Described fixture pedestal includes:Base
Quasi- frame, rigidity reinforced plate, hook-shaped seat, electrode holder frame, anti-deformation panel seat and gasket base;
Described benchmark frame is used for clamping cathode steel bar, and described rigidity reinforced plate is fixed on the described benchmark frame back side, with described base
Quasi- frame cooperation positions described cathode steel bar;
Described hook-shaped seat is fixed on described benchmark frame both sides;It is fixed with electrode holder frame, described electrode holder frame is used for outside described hook-shaped seat
Source of welding current ground wire;Described hook-shaped seat obliquely downward is fixed with anti-deformation panel seat, for placing anti-deformation plate;Described hook-shaped seat bottom
Gasket base is installed, for placing welding backing frame;
Described fixture chock includes the first U-shaped frame and voussoir, and described first U-shaped frame is used for fixing aluminum steel explosion welding plate, described wedge
Block is fixed on described first U-shaped frame both sides, and is inserted directly into the described hook-shaped seat of described fixture pedestal;
Described anti-deformation plate is used for being fixedly mounted on the hook-shaped seat of described benchmark frame both sides, prevents described fixture pedestal and fixture
The outside distending of chock;
Described welding backing frame is fixed on the gasket base of described fixture pedestal, for placing composition backing, to prevent welding viscous
Even.
2. weld jig according to claim 1 is it is characterised in that described benchmark frame includes U-shaped plate and Liang Ge branch is solid
It is scheduled on the corner bracket of described U-shaped frame both sides;Described U-shaped plate forms two the second U-shaped frames, described two second U-shapeds with described corner bracket
Frame is respectively used to fix two cathode steel bars.
3. weld jig as claimed in claim 2 it is characterised in that described cathode steel bar be fixed on by bolt described
In second U-shaped frame, and inside described cathode steel bar and described second U-shaped frame between there is gap.
4. it is characterised in that described anti-deformation plate is calabash plate, its two ends has calabash to weld jig as claimed in claim 1
The hole of reed shape.
5. weld jig as claimed in claim 1 is it is characterised in that described welding backing frame includes U-shaped connector, support bar
With sawtooth liner;Described composition backing is placed on above described sawtooth liner, as the bottom of weld seam.
6. the weld jig as described in claim 1 or 5 is it is characterised in that described welding backing frame adopts stainless steel material.
7. weld jig as claimed in claim 5 is it is characterised in that the contact with described composition backing on described sawtooth liner
Face is zigzag.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611047851.7A CN106392426B (en) | 2016-11-21 | 2016-11-21 | A kind of weld jig |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611047851.7A CN106392426B (en) | 2016-11-21 | 2016-11-21 | A kind of weld jig |
Publications (2)
Publication Number | Publication Date |
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CN106392426A true CN106392426A (en) | 2017-02-15 |
CN106392426B CN106392426B (en) | 2018-02-09 |
Family
ID=58082454
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201611047851.7A Expired - Fee Related CN106392426B (en) | 2016-11-21 | 2016-11-21 | A kind of weld jig |
Country Status (1)
Country | Link |
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CN (1) | CN106392426B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107378225A (en) * | 2017-07-19 | 2017-11-24 | 中国科学院自动化研究所 | Self-feeding and be loaded system and welding method |
CN112846498A (en) * | 2020-12-14 | 2021-05-28 | 北京无线电测量研究所 | Seal welding tool |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2380578Y (en) * | 1999-05-25 | 2000-05-31 | 贵阳铝镁设计研究院 | Hydraulic anode clamp |
CN201220320Y (en) * | 2008-07-04 | 2009-04-15 | 贵阳铝镁设计研究院 | Cathode steel bar welding device |
KR20100024626A (en) * | 2008-08-26 | 2010-03-08 | (주)하나금속 | Copper electrolytic refining for negative plate and the copper electrolytic refining for negative plate joint for welding jig equipment |
CN106078063A (en) * | 2016-08-25 | 2016-11-09 | 贵阳铝镁设计研究院有限公司 | Welding tool setup for electrolytic cell cathode steel bar Yu explosion block |
-
2016
- 2016-11-21 CN CN201611047851.7A patent/CN106392426B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2380578Y (en) * | 1999-05-25 | 2000-05-31 | 贵阳铝镁设计研究院 | Hydraulic anode clamp |
CN201220320Y (en) * | 2008-07-04 | 2009-04-15 | 贵阳铝镁设计研究院 | Cathode steel bar welding device |
KR20100024626A (en) * | 2008-08-26 | 2010-03-08 | (주)하나금속 | Copper electrolytic refining for negative plate and the copper electrolytic refining for negative plate joint for welding jig equipment |
CN106078063A (en) * | 2016-08-25 | 2016-11-09 | 贵阳铝镁设计研究院有限公司 | Welding tool setup for electrolytic cell cathode steel bar Yu explosion block |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107378225A (en) * | 2017-07-19 | 2017-11-24 | 中国科学院自动化研究所 | Self-feeding and be loaded system and welding method |
CN107378225B (en) * | 2017-07-19 | 2020-02-11 | 中国科学院自动化研究所 | Automatic feeding and clamping system and welding method |
CN112846498A (en) * | 2020-12-14 | 2021-05-28 | 北京无线电测量研究所 | Seal welding tool |
Also Published As
Publication number | Publication date |
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CN106392426B (en) | 2018-02-09 |
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