CN106392357A - Automatic welding robot for barrel-shaped shell - Google Patents

Automatic welding robot for barrel-shaped shell Download PDF

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Publication number
CN106392357A
CN106392357A CN201611172695.7A CN201611172695A CN106392357A CN 106392357 A CN106392357 A CN 106392357A CN 201611172695 A CN201611172695 A CN 201611172695A CN 106392357 A CN106392357 A CN 106392357A
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CN
China
Prior art keywords
welding
electric cylinders
oval
circular weld
circular
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Granted
Application number
CN201611172695.7A
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Chinese (zh)
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CN106392357B (en
Inventor
常俊苹
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It Opens Along Auto Parts Co ltd In Liuzhou
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Individual
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Priority to CN201611172695.7A priority Critical patent/CN106392357B/en
Publication of CN106392357A publication Critical patent/CN106392357A/en
Application granted granted Critical
Publication of CN106392357B publication Critical patent/CN106392357B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/047Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump supply being effected by follower in container, e.g. membrane or floating piston, or by deformation of container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses an automatic welding robot for a barrel-shaped shell. The automatic welding robot comprises a base, two vertical columns, a circular welding disc, two circular welding lifting electric cylinders, a main lifting electric cylinder, a main lifting disc and the like, wherein adjustment for the height of the barrel-shaped shell is realized through arrangement of an automatic lifting device; meanwhile, two welding modules are arranged, which are a circular welding module and an elliptical welding module respectively, the circular welding module realizes circumferential welding for the structure of the barrel-shaped shell in a horizontal direction and at different heights, and the elliptical welding module realizes welding at different inclination angles. As a whole, the automatic welding robot disclosed by the invention is simple and reasonable in structure, capable of effectively increasing the welding efficiency of the barrel-shaped shell, and capable of improving the manual welding quality and ensuring the uniformity of the welding quality.

Description

A kind of barrel-type casing automatic welding machine people
Technical field
The present invention relates to a kind of mechanical welding apparatus, more particularly to a kind of barrel-type casing automatic welding machine people, belong to Machining technology field.
Background technology
Industrially use is extensive for barrel-type casing structure, and it is mutual to be often connected to barrel-type casing structure in some processing factories How the processing tasks of welding, for general machining factory, carried out by the way of man-hour manually hand-held welding gun is welded Operation, this mode is more original, and welding efficiency is low, and welding quality is uneven because of different welding machine personnel, simultaneously some Barrel-type casing structure needs to carry out following cylindrical outer wall and carries out oval welding, and the mode difficulty according to human weld is larger, Therefore it is badly in need of one kind can to carry out the oval automatic welding welding simultaneously and set with automatic welding barrel-type casing structure Standby.
Content of the invention
For the problems referred to above, the present invention provides a kind of barrel-type casing automatic welding machine people, and its structure is simple, operation side Just, high in machining efficiency, processing cost is relatively low.
The technical scheme that the present invention takes is:A kind of barrel-type casing automatic welding machine people, including:Base, two root posts, Circular weld disk and two circular weld lift electric cylinders, main lifting electric cylinders and main lifting disk, circular weld motor, circular weld rotation Rotating shaft is held, circular weld little gear and circular weld gear wheel, circular weld welding gun electric cylinders and circular weld spray electric cylinders, support Disk, two oval welding bracing frames, electric rotating machine, oval welded disc, oval welding motor, oval welding swivel bearing, ellipses Welding little gear and oval welding gear wheel, oval welding welding-gun electric cylinders and oval welding spraying electric cylinders, fixing axle, four fixations Electric cylinders and four fixing circular arcs, described base is thin shape cylindrical structure, and the cylinder body of described main lifting electric cylinders is vertically-mounted Entreat position in the base, the piston rod axis of main lifting electric cylinders is overlapped with base axis, the central position of described main lifting disk Put the piston rod end being arranged on main lifting electric cylinders;Described two root posts are respectively symmetrically and are vertically installed on base, described Circular weld disk center is provided with through hole, and center both sides are symmetrically arranged with two installing holes, and by gliding on two installing holes Move and be arranged in two root posts;The cylinder body of two described circular weld lifting electric cylinders is respectively symmetrically and is vertically installed on base, The piston rod end of two circular weld lifting electric cylinders is separately mounted to circular weld disk bottom, drives circular weld disk in column Upper slip.
Described circular weld swivel bearing is coaxially mounted on circular weld disk, described circular weld gear wheel center It is provided with through hole, and is coaxially mounted on circular weld disk, described circular weld motor is arranged on circular weld disk, and with Axle is provided with circular weld little gear, and described circular weld little gear is engaged each other with circular weld gear wheel;Circular weld Gear wheel top is separately installed with circular weld welding gun electric cylinders and circular weld spraying electric cylinders, circular weld welding gun electric cylinders and circle The telescopic direction of welding spraying electric cylinders is all overlapped with the diametric(al) of circular weld disk.
Described support plate is provided centrally with through hole, and is arranged on two root posts top, the central axis of support plate and circle The central axis of shape welded disc overlaps;The oval welding bracing frame of described two is respectively symmetrically and is arranged in support plate, institute The oval welded disc stated is provided centrally with through hole, and the diametrically opposite two ends of oval welded disc are provided with circular shaft, and pass through respectively Two circular shafts are rotatably installed in two oval welding bracing frames, and one of ellipse welding bracing frame is provided with electric rotating Machine, the main shaft of electric rotating machine is coaxially connected with one of circular shaft, and electric rotating machine drives oval welded disc to revolve along its diametric(al) Turn;Described oval welding swivel bearing is coaxially mounted to oval welded disc top, and described oval welding gear wheel center sets It is equipped with through hole, and be coaxially mounted to oval welding swivel bearing top;Described oval welding motor is arranged on oval welded disc On, oval welding electric machine main shaft is coaxially installed with oval welding little gear, described oval welding little gear and oval welding Gear wheel engages each other;Oval welding gear wheel top is separately installed with oval welding welding-gun electric cylinders and oval welding spraying electricity Cylinder, the telescopic direction of oval welding welding-gun electric cylinders and oval welding spraying electric cylinders is all overlapped with the diametric(al) of oval welded disc.
Described fixing axle is vertically installed at main lifting disk center, the axis phase of the axis of fixing axle and main lifting disk Mutually overlap;It is symmetrically installed with two fixing electric cylinders, fixing axle top is symmetrically installed with two fixing electric cylinders, four in the middle part of fixing axle The piston rod end of fixing electric cylinders is separately installed with a fixing circular arc, and the piston rod of fixing electric cylinders is all arranged towards outside.
Further, in order to realize welding function and spraying function, the tailpiece of the piston rod of described circular weld welding gun electric cylinders Portion is provided with welding gun, and the piston rod end that described circular weld sprays electric cylinders is provided with spray equipment;Described oval welding The piston rod end of welding gun electric cylinders is provided with welding gun, and the piston rod end of described oval welding spraying electric cylinders is provided with spraying dress Put.
Due to present invention employs technique scheme, there is advantages below:1 present invention achieves barrel-type casing structure Automatic welding, improve operating efficiency, save a large amount of labours, reduce production cost;2nd, be provided by can for the present invention Elevating mechanism and can be with the welder of free inclination angle it is achieved that the oval welding of cylindrical outer wall, that is, the present invention can To carry out the welding of differing tilt angles.
Brief description
Fig. 1 is the perspective view of the present invention.
Fig. 2 is the perspective view of another angle of the present invention.
Fig. 3 is the perspective view of another angle of the present invention.
Fig. 4 is the assembling perspective view of part in the present invention.
Drawing reference numeral:1- base;2- column;3- circular weld lifts electric cylinders;4- circular weld disk;5- circular weld electricity Machine;6- circular weld little gear;7- circular weld gear wheel;8- support plate;9- ellipse welding bracing frame;10- circular weld is welded Rifle electric cylinders;11- circular weld sprays electric cylinders;12- ellipse welded disc;13- oval welding spraying electric cylinders;14- ellipse welding welding-gun Electric cylinders;15- oval welding gear wheel;16- oval welding little gear;17- electric rotating machine;18- oval welding motor;The main liter of 19- Fall electric cylinders;20- circular weld swivel bearing;21- oval welding swivel bearing;22- barrel-type casing;The main lifting disk of 23-;24- is solid Dead axle;25- fixes electric cylinders;26- fixes circular arc.
Specific embodiment
With reference to specific embodiment, the invention will be further described, illustrative examples and explanation that here is invented It is used for explaining the present invention, but not as a limitation of the invention.
Embodiment:As shown in Figures 1 to 4, the present invention adopts thin shape cylindrical structure as base 1 shape, for this The support of remaining structure bright, first at the centrally disposed main lifting electric cylinders 19 of base 1, the piston rod axis of main lifting electric cylinders 19 and bottom Seat 1 axis overlaps, and the piston rod end of main lifting electric cylinders 19 arranges main lifting disk 23, for placing cylinder outer race to be welded Body 22, after barrel-type casing 22 is placed into main lifting disk 23, can adjust the height of barrel-type casing 22 by main lifting electric cylinders 19.Cylinder Shape housing 22 is fixed by four fixing electric cylinders 25 being arranged in fixing axle 24 and four fixing circular arcs 26, is symmetrically installed Two fixing electric cylinders 25 at fixing axle 24 middle part are adjusted with the internal diameter of barrel-type casing 22, will be arranged on two fixing electric cylinders Two of 25 piston rod ends are fixing, and circular arc 26 is contacted with barrel-type casing 22 respectively, thus barrel-type casing 22 is carried out solid Fixed;In the same manner, two other the fixing electric cylinders 25 being arranged on fixing axle 24 top pass through two other fixation circular arc 26 by other one The individual barrel-type casing 22 needing welding is fixed.
Two root posts 2 are used for the support of other structures, and the circular weld disk 4 being slidably mounted in two root posts is used for realizing Circular weld, and by two circular weld lifting electric cylinders 3 being symmetrically mounted on base 1, line height is entered to circular weld disk 4 Adjustment;When the welding curve of two barrel-type casings 22 is circular, by adjusting the height of circular weld disk 4, using coaxial It is arranged on the circular weld swivel bearing 20 on circular weld disk 4 top, and be coaxially mounted on circular weld swivel bearing 20 Welding realized by the circular weld gear wheel 7 in portion, and circular weld gear wheel 7 can drive circular weld by circular weld motor 5 Little gear 6 realizes 360 degree of rotation, thus driving circular weld welding gun electric cylinders 10 and circular weld spraying electric cylinders 11 around two The circular weld seam of barrel-type casing 22 is welded, and is sprayed, circular weld welding gun electric cylinders 10 piston rod end is installed simultaneously Welding gun be existing common welder, the welding function of iron and steel material quality barrel-type casing 22 can be completed;Circular weld spraying electricity The spray equipment that the piston rod end of cylinder 11 is installed is common spray-painting plant, anti-corrosion anti-for carrying out to the weld seam after the completion of welding Rust protection.
In the same manner, the oval welded disc 12 being arranged on support plate 8 top is used for the welding between two barrel-type casings 22 of welding When curve is oval, now main lifting electric cylinders 19 play the function of two barrel-type casing 22 height of adjustment, in oval welded disc 12 The structure in portion is identical with the 26S Proteasome Structure and Function on prototype welded disc 4 top, is simultaneously attached to the rotation on oval welding bracing frame 9 top Motor 17 can drive oval welded disc 12 to rotate around its own diametric(al), is arranged on oval welded disc 12 such that it is able to adjust On welding gun and spray equipment operation curve and two barrel-type casings 22 need soldered curve consistent, realize oval weldering Connection function.
Using a kind of barrel-type casing automatic welding machine people of above-mentioned specific embodiment, specifically used method is as described below: First oval welded disc 12 is adjusted to horizontal direction by electric rotating machine 17, then needs two barrel-type casings 22 welding to lead to The through hole crossing oval welded disc 12 center is placed into main lifting disk 23 top, passes through solid after two barrel-type casings 22 are alignd respectively The fixing electric cylinders 25 at dead axle 24 middle part and top and fixing circular arc 26 are fixed.Soldered between two barrel-type casings 22 When curve is circular, lifts electric cylinders 3 by two circular weld and circular weld disk 4 is adjusted to soldered position, complete to weld And spray coating operations;When the soldered curve of two barrel-type casings 22 is oval, then first passing through main lifting electric cylinders 19 will fix Two good barrel-type casings 22 adjust to the welding job of oval welded disc 12, and are arranged on ellipse by electric rotating machine 17 adjustment The operation curve of the welding gun in circle welded disc 12 and spray equipment needs soldered curve consistent with two barrel-type casings 22 Afterwards, welding and spraying function are completed.Circular weld welding gun electric cylinders 10 can adjust and be arranged on its piston rod end welding gun and tubular The distance between case weld seam, the external diameter with barrel-type casing of distance is determined, in the same manner oval welding welding-gun electric cylinders 14 Effect is identical, and the distance adjustment of spray equipment then sprays electric cylinders 11 and oval welding spraying electric cylinders 13 real by circular weld Existing.

Claims (2)

1. a kind of barrel-type casing automatic welding machine people, including:Base(1), two root posts(2), circular weld disk(4)With two Circular weld lifts electric cylinders(3), main lifting electric cylinders 19 and main lifting disk 23, circular weld motor(5), circular weld swivel bearing 20th, circular weld little gear(6)With circular weld gear wheel(7), circular weld welding gun electric cylinders(10)Spray electricity with circular weld Cylinder(11), support plate(8), two oval welding bracing frames(9), electric rotating machine(17), oval welded disc(12), oval welding electricity Machine(18), oval welding swivel bearing(21), oval welding little gear(16)With oval welding gear wheel(15), oval welding weldering Rifle electric cylinders(14)With oval welding spraying electric cylinders(13), fixing axle(24), four fixing electric cylinders(25)With four fixing circular arcs (26)It is characterised in that:Described base(1)For thin shape cylindrical structure, described main lifting electric cylinders(19)Cylinder body vertical It is arranged on base(1)Middle position, main lifting electric cylinders(19)Piston rod axis and base(1)Axis overlaps, described Main lifting disk(23)Middle position is arranged on main lifting electric cylinders(19)Piston rod end;Described two root posts(2)Right respectively Claim to be vertically installed at base(1)On, described circular weld disk(4)It is provided centrally with through hole, center both sides are symmetrically arranged with two Individual installing hole, and slided up and down by two installing holes and be arranged on two root posts(2)On;Two described circular weld lifting electricity Cylinder(3)Cylinder body be respectively symmetrically and be vertically installed at base(1)On, two circular weld lift electric cylinders(3)Tailpiece of the piston rod part It is not arranged on circular weld disk(4)Bottom, drives circular weld disk(4)In column(2)Upper slip;Described circular weld rotation Bearing(20)It is coaxially mounted to circular weld disk(4)On, described circular weld gear wheel(7)It is provided centrally with through hole, and with Axle is arranged on circular weld disk(4)On, described circular weld motor(5)It is arranged on circular weld disk(4)On, and be co-axially mounted There is circular weld little gear(6), described circular weld little gear(6)With circular weld gear wheel(7)Engage each other;Circular weldering Connect gear wheel(7)Top is separately installed with circular weld welding gun electric cylinders(10)Spray electric cylinders with circular weld(11), circular weld Welding gun electric cylinders(10)Spray electric cylinders with circular weld(11)Telescopic direction all with circular weld disk(4)Diametric(al) overlap; Described support plate(8)It is provided centrally with through hole, and be arranged on two root posts(2)Top, support plate(8)Central axis and circle Shape welded disc(4)Central axis overlap;The oval welding bracing frame of described two(9)It is respectively symmetrically and be arranged on support plate (8)On, described oval welded disc(12)It is provided centrally with through hole, oval welded disc(12)Diametrically opposite two ends are provided with Circular shaft, and it is rotatably installed in two oval welding bracing frames by two circular shafts respectively(9)On, one of oval welding supports Frame(9)On be provided with electric rotating machine(17), electric rotating machine(17)Main shaft coaxially connected with one of circular shaft, electric rotating machine (17)Drive oval welded disc(12)Along the rotation of its diametric(al);Described oval welding swivel bearing(21)It is coaxially mounted to ellipse Circle welded disc(12)Top, described ellipse welds gear wheel(15)It is provided centrally with through hole, and be coaxially mounted to oval welding Swivel bearing(21)Top;Described oval welding motor(18)It is arranged on oval welded disc(12)On, oval welding motor (18)Oval welding little gear is coaxially installed with main shaft(16), described oval welding little gear(16)With oval welding canine tooth Wheel(15)Engage each other;Oval welding gear wheel(15)Top is separately installed with oval welding welding-gun electric cylinders(14)With oval welding Spraying electric cylinders(13), oval welding welding-gun electric cylinders(14)With oval welding spraying electric cylinders(13)Telescopic direction all with oval welding Disk(12)Diametric(al) overlap;Described fixing axle(24)It is vertically installed at main lifting disk(23)Center, fixing axle (24)Axis and main lifting disk(23)Axis overlap;Fixing axle(24)Middle part is symmetrically installed with two fixing electric cylinders (25), fixing axle(24)Top is symmetrically installed with two fixing electric cylinders(25), four fixing electric cylinders(25)Tailpiece of the piston rod part One fixing circular arc is not installed(26), fixing electric cylinders(25)Piston rod all towards outside arrange.
2. as claimed in claim 1 a kind of barrel-type casing automatic welding machine people it is characterised in that:Described circular weld weldering Rifle electric cylinders(10)Piston rod end welding gun is installed, described circular weld spraying electric cylinders(11)Piston rod end be provided with Spray equipment;Described oval welding welding-gun electric cylinders(14)Piston rod end welding gun is installed, described oval welding spraying Electric cylinders(13)Piston rod end spray equipment is installed.
CN201611172695.7A 2016-12-18 2016-12-18 A kind of barrel-type casing automatic welding machine people Expired - Fee Related CN106392357B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611172695.7A CN106392357B (en) 2016-12-18 2016-12-18 A kind of barrel-type casing automatic welding machine people

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Application Number Priority Date Filing Date Title
CN201611172695.7A CN106392357B (en) 2016-12-18 2016-12-18 A kind of barrel-type casing automatic welding machine people

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CN106392357B CN106392357B (en) 2018-10-16

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107335950A (en) * 2017-06-30 2017-11-10 惠州市柯帝士科技有限公司 Annular region welding mechanism
CN107695607A (en) * 2017-10-18 2018-02-16 常州大学 Electronic rotation weld jig
CN110369896A (en) * 2019-07-26 2019-10-25 董铃军 A kind of electric machine casing self-positioning safety welder
CN111744715A (en) * 2020-06-23 2020-10-09 内蒙古科技大学 Three-dimensional carving, polishing and paint spraying integrated machine
CN115008051A (en) * 2022-05-30 2022-09-06 上海埃度医疗器械科技有限公司 Manufacturing method and device of miniature anchor with wing-shaped structure

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2885484Y (en) * 2005-12-13 2007-04-04 珠海格力电器股份有限公司 Digital welding equipment
CN202398978U (en) * 2011-11-24 2012-08-29 重庆大学 Pipeline welding auxiliary device
CN103962700A (en) * 2014-04-24 2014-08-06 浙江欣通电气有限公司 Welding mechanism with lifting device
CN105269106A (en) * 2015-11-18 2016-01-27 浙江工商职业技术学院 Full-automatic numerical control annular electric welding machine
KR20160009861A (en) * 2014-07-17 2016-01-27 삼성중공업 주식회사 Welding apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2885484Y (en) * 2005-12-13 2007-04-04 珠海格力电器股份有限公司 Digital welding equipment
CN202398978U (en) * 2011-11-24 2012-08-29 重庆大学 Pipeline welding auxiliary device
CN103962700A (en) * 2014-04-24 2014-08-06 浙江欣通电气有限公司 Welding mechanism with lifting device
KR20160009861A (en) * 2014-07-17 2016-01-27 삼성중공업 주식회사 Welding apparatus
CN105269106A (en) * 2015-11-18 2016-01-27 浙江工商职业技术学院 Full-automatic numerical control annular electric welding machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107335950A (en) * 2017-06-30 2017-11-10 惠州市柯帝士科技有限公司 Annular region welding mechanism
CN107695607A (en) * 2017-10-18 2018-02-16 常州大学 Electronic rotation weld jig
CN107695607B (en) * 2017-10-18 2019-05-28 常州大学 Electronic rotation welding fixture
CN110369896A (en) * 2019-07-26 2019-10-25 董铃军 A kind of electric machine casing self-positioning safety welder
CN111744715A (en) * 2020-06-23 2020-10-09 内蒙古科技大学 Three-dimensional carving, polishing and paint spraying integrated machine
CN111744715B (en) * 2020-06-23 2021-07-20 内蒙古科技大学 Three-dimensional carving, polishing and paint spraying integrated machine
CN115008051A (en) * 2022-05-30 2022-09-06 上海埃度医疗器械科技有限公司 Manufacturing method and device of miniature anchor with wing-shaped structure
CN115008051B (en) * 2022-05-30 2023-08-01 上海埃度医疗器械科技有限公司 Manufacturing method and device of miniature anchor with wing-shaped structure

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