Wet type ball mill discharging granulation uniformity detection device
Technical field
Wet type ball mill discharging granulation uniformity detection device, belongs to ball mill wet feed testing equipment field.
Background technology
Ball rate grinding machine is equipment critically important in preparation equipment, is the key that ore is broken after crusher machine and crushes again
Equipment.Ore is mainly the power that is hit in ball mill barrel, and mill is shelled the effect of power and extruding force and is grated, therefore mine
The granule size being grated is very crucial for ore dressing process.If ground fully, for ore dressing process
Save many costs, for enterprise can additional income, if ball mill is too big to the properties of powder performace in mine, dissociation not enough fill
Point, the concentrate grade and recycling selected are all low.
Wherein, the uneven factor analysis of ball mill discharging granularity is caused mainly to have the following aspects:
1, mill feed material moisture is excessively high, occurs when moisture is excessively high " full mill ";
2, cause when ball milling built-in temperature is too high " packet ball ".
Both above-mentioned phenomenons can all be such that milling capacity declines in amplitude.And at this point, ball mill mill sound is droning, under electric current
Drop.Currently, solution mainly has in the prior art:(1)If mill feed material moisture is big, can be solved from ball mill feeding capacity is reduced
Certainly mill feed material dries problem, reinforces ventilation in ball mill, the processing of the methods such as grinding aid material is added;(2)If ball milling built-in temperature
It is excessively high, should from control mill feed material temperature, using spraying water in mill, increase mill body water drenching amount, reinforce mill inner ventilation, grinding aid object be added
Material reduces ratio of grinding media to material etc. solution in mill.(3)If product fineness thickening appears in after ball mill brings down stocks, often grind
Body grading is unreasonable;If fineness is exceeded less big, degree or the small fan blade installation of increase can be thrown into increase ball mill wind isolation board
The method of the piece number solves;It cannot be solved if increasing the piece number of small fan blade, need the installation the piece number for reducing big blade, or re-start
Grinding body gradation.
Although above-mentioned three kinds of methods can control ball mill discharging-material size to a certain extent, only rough carry out is micro-
It adjusts, can be sayed without precision, ball mill running speed can only be manually changed, change inlet amount, load, water drenching amount, specifically change
Variable is unknown, cannot reach the standard of really industrialization automation control.Therefore, can be carried out when ball mill works it is online or
The uniformity that person detects discharging-material size in real time is only and fundamentally solves the problems, such as current crucial place.
Invention content
The technical problem to be solved by the present invention is to:It overcomes the deficiencies of the prior art and provide one kind and detecting ball milling in real time
The accurate wet type ball mill discharging granulation uniformity detection device of uniformity, testing result of machine discharging-material size.
The technical solution adopted by the present invention to solve the technical problems is:The wet type ball mill discharging granulation uniformity detects
Device, including rack and feeding mechanism in rack, sliding track mechanism, flushing machine, drying mechanism, Weighing mechanism and point
Sample sieve, sub-sieve by sliding turnover mechanism slips be mounted on central rack sliding track mechanism on, feeding mechanism, drying mechanism and
Flushing machine is separately positioned on the top of sub-sieve, and Weighing mechanism is arranged the setting above the lower section of sub-sieve, Weighing mechanism and dries
The lower part of dry mechanism, rack is equipped with sink.
By carrying out discharging detection, control ball mill feeding amount and building stones milling time, Jin Ergai to ball mill discharging mouth
There is the non-uniform phenomenon of granularity during the work time in kind ball mill.Specifically, setting one can free shift or overturning
Sub-sieve contains a certain amount of defibrination material by sub-sieve, and by sub-sieve move freely the material that will be contained into
Row such as rinses, dries, weighing at the processes, and whole flow process realizes automatic, pipeline system operation, is not necessarily to any manual operation, realization
The automation of entire detection process, moreover, can also easily realize on-line checking, material that can in real time to being processed in ball mill
Slurry is extracted and is detected, and is accomplished to detect in real time, if particle uniformity is inadequate, can be continued to process, until detection is qualified, ensure that
The uniformity of ball mill discharging granularity.
Preferably, drying mechanism is set above Weighing mechanism, the particulate matter after flushing is dried by drying mechanism
It is dry, it is ensured that the drying of particulate matter itself avoids the moisture carried after because rinsing from influencing the accuracy of testing result, wet feed point
Not Jing Guo screen filtration device, liquid distribution, drying unit handled, become fixed-size particle siccative, moreover, weighing
Mechanism top lifting can also drive sub-sieve to be detached from the connection with sliding turnover mechanism, and sub-sieve is kept to be in suspended state, into
One step ensures the accuracy weighed.
The sliding turnover mechanism is equipped with two groups, two groups of both sides for being symmetricly set on the sub-sieve.By symmetrically setting
The Liang Zu sliding turnovers mechanism set ensures that sub-sieve can be moved smoothly, meanwhile, when sub-sieve needs overturning, and can be with
It drives sub-sieve to realize smoothly overturning, sub-sieve is effectively avoided to occur crooked phenomenon during movement or overturning.
The sliding turnover mechanism includes sliding bottom and sub-sieve clamping device on sliding bottom and turns over
Rotating motor, sub-sieve clamping device include upper and lower two parts, and sub-sieve outer end, lower part one end are clamped between upper and lower two parts
The connection control cylinder that two parts open and close up and down, the sliding bottom basal sliding connection sliding track mechanism.
The sliding track mechanism includes translation motor, sliding rail fixed plate, sliding rail and slide, and sliding rail fixed plate is equipped with left and right pair
Two groups claimed are equipped with two groups of sliding rails disposed in parallel between two groups of sliding rail fixed plates, and sliding rail one end connects translation motor, and slide is slided
Dynamic to be sleeved on the slide rail, slide one end is fixedly connected with sliding turnover mechanism.
Be used as substrate by slide, slide both fixed pedestal as installation other component, such as sub-sieve clamping device and
The installation of upset motor etc. is fixed, but also as the glide base of entire sliding turnover mechanism integral translation, by slide come band
Dynamic entire sliding turnover mechanism realizes translation.Realize that sub-sieve is freely overturn in corresponding place by upset motor, to meet
Demand of the sub-sieve to splicing or discharging;By forming separable, fixable knot between sub-sieve clamping device and sub-sieve
Structure is clamped fixation when that need not weigh to sub-sieve, when needing to weigh, releases the fixation to sub-sieve, is at
Relatively free state, convenient for accurately weighing the weight of sub-sieve, effective combination of above-mentioned several structures so that entire detection
Process whole-course automation, and entire detection process smoothness carries out, and avoid the error weighed and brought.
The feeding mechanism includes charging interface tube, defibrination measuring cup and measuring cup switching mechanism, and charging interface tube passes through pipe
Road connects the feed bin of ball mill, and the discharge port for feeding interface tube is fixed on frame top, and the lower section of discharge port, which corresponds to installation, to be turned over
The measuring cup switching mechanism of the defibrination measuring cup and drive defibrination measuring cup positive and negative rotation that turn, measuring cup switching mechanism one end is fixed on the rack.
Using measuring cup feeding, ensure feeding precision, when detecting, carries out feeding according to certain scale, ensure the accuracy of detection.
The defibrination measuring cup is transparent cup body, and cup body is equipped with scale.It can preliminary observation slurry by transparent cup body
The state of material, in conjunction with the scale on cup body can accurate Extraction and determination slurry, ensure the accuracy of subsequent detection result.
The Weighing mechanism include high-precision electronic claim, electronic scale mounting plate, elevating lever fixed plate, elevating lever and electricity
Machine, elevating lever is parallel longitudinal to be equipped with multigroup, the horizontally disposed electronic scale mounting plate of multigroup elevating lever top fixed installation, electronic scale
Installation high-precision electronic claims at the top of mounting plate, wears same elevating lever fixed plate jointly in the middle part of multigroup elevating lever, elevating lever is fixed
Plate, which is equipped with, allows the jacking sleeve that elevating lever is flexibly worn, elevating lever fixed plate both sides to be fixed on the rack, and elevating lever is fixed
It is equipped in the middle part of plate and allows the axis hole that the motor output shaft of motor passes through, the electricity that the motor output shaft output end side of being connected thereto is arranged
Son claims mounting plate.
It is provided by motor output end and promotes power, be oriented to by elevating lever, driven by elevating lever and motor output shaft high
Precision electronic claims to lift, and high-precision electronic claims to drive sub-sieve lifting while lifting so that sub-sieve is temporarily disengaged from and translates
The connection of switching mechanism keeps vacant state, can more accurately measure the weight of sub-sieve, and weighing finishes, and elevating lever declines
To original position, so that sub-sieve is restored the connection with sliding turnover mechanism, do not interfere continuing to move to for sub-sieve.
The flushing machine includes water inlet tube interface, and water inlet tube interface connects wash tub pipe, the lower part of water inlet tube interface
For water outlet, water outlet is arranged at the top of the rack.
The drying mechanism includes heating tube and fan, and fan is fixed on the side of heating tube by fan mounting plate.
Drying operation is carried out to sub-sieve by carrying heating tube and fan, is heated by heating tube, then hot wind is blowed into a point sample by fan
Sieve blows the hot-air around heater strip using fan and forms hot wind, and hot wind can accelerate the drying of sub-sieve, faster than cold wind
It is fast, more directly evaporate sub-sieve or the moisture on granule materials surface, ensure the accuracy weighed.
The sub-sieve outer ring is equipped with gripping block, is flexibly connected with sliding turnover mechanism by gripping block.
Compared with prior art, advantageous effect possessed by the present invention is:The present invention is by carrying out ball mill discharging mouth
Discharging detection can facilitate timely control ball mill feeding amount and building stones milling time, and then improve ball mill during the work time
There is the non-uniform phenomenon of granularity.Specifically, setting one can free shift or overturning sub-sieve, contained by sub-sieve
A certain amount of defibrination material, and the works such as it is rinsed, dries, weigh by the material that will be contained that moves freely of sub-sieve
Sequence, whole flow process realize that automatic, pipeline system operation realizes the automation of entire detection process without any manual operation,
Moreover, can also easily realize on-line checking, the slurry extraction processed in ball mill can be detected in real time, accomplish reality
When detect, if particle uniformity is inadequate, can continue to process, until detection is qualified, ensure that the uniform of ball mill discharging granularity
Property.Preferably, drying mechanism is set between Weighing mechanism and feeding mechanism, by drying mechanism to the particulate matter after flushing into
Row drying, it is ensured that the drying of particulate matter itself avoids the moisture carried after because rinsing from influencing the accuracy of testing result, wet
Material passes through screen filtration device, liquid distribution, drying unit and is handled respectively, becomes fixed-size particle siccative, moreover,
The lifting of Weighing mechanism top can also drive sub-sieve to be detached from the connection with sliding turnover mechanism, and sub-sieve is kept to be in suspension
State is further ensured that the accuracy weighed.
Description of the drawings
Fig. 1 is wet type ball mill discharging granulation uniformity detection device axonometric drawing schematic diagram.
Fig. 2 is sliding turnover mechanism and sub-sieve connection relationship diagram.
Fig. 3 is Weighing mechanism structural schematic diagram.
Wherein, 1, rack 101, top mounting plate 102, walk wheel 2, water inlet tube interface 3, feeding mechanism 301,
Feed interface tube 302, defibrination measuring cup 303, measuring cup reversing device 4, sliding turnover mechanism 401, sub-sieve clamping machine
Structure 4011, upper holder block 4012, lower lock block 4013, lifting cylinder 402, upset motor 403, sliding bottom 404,
Vacuum pump 5, sliding track mechanism 501, translation motor 502, sliding rail fixed plate 503, sliding rail 504, slide 6, sink
601, drainpipe 7, Weighing mechanism 701, high-precision electronic claim 702, electronic scale mounting plate 703, elevating lever 704,
Lifting column fixed plate 705, motor output shaft 706, motor 707, jacking sleeve 8, drying mechanism 801, heating tube
802, fan 803, fan mounting plate 9, sub-sieve 901, gripping block.
Specific implementation mode
Fig. 1 ~ 3 are highly preferred embodiment of the present invention, and 1 ~ 3 the present invention will be further described below in conjunction with the accompanying drawings.
With reference to attached drawing 1 ~ 3:Wet type ball mill discharging granulation uniformity detection device, including rack 1 and in the rack 1
Feeding mechanism 3, sliding track mechanism 5, flushing machine, drying mechanism 8, Weighing mechanism 7 and sub-sieve 9, sub-sieve 9 by translation turn over
Rotation mechanism 4 is slidably mounted on the sliding track mechanism 5 at 1 middle part of rack, and feeding mechanism 3, drying mechanism 8 and flushing machine are respectively set
In the top of sub-sieve 9, Weighing mechanism 7 is arranged in the lower section of sub-sieve 9, and drying mechanism 8, rack 1 is arranged in 7 top of Weighing mechanism
Lower part be equipped with sink 6.Tower structure can be used in rack 1, and the rear portion and top of rack 1 are respectively provided with installation parts
Backboard and top plate, the cuboid that rack 1 can be spliced by multigroup strip metal plate can also be uniformly distributed more on every metallic plate
A mounting hole, by mounting hole convenient for the fixed position for the parts installed in adjusting rack 1.7 top liftable of Weighing mechanism,
And sub-sieve 9 is driven to be detached from the connection with sliding turnover mechanism 4 by its liftable top.Defibrination measuring cup 302 is transparent cup
Body, and cup body is equipped with scale.Drying mechanism 8 includes heating tube 801 and fan 802, and fan 802 passes through fan mounting plate 803
It is fixed on the side of heating tube 801.Drying mechanism 8 may be provided at the surface of Weighing mechanism 7 in the present invention, may also be arranged on title
Side right over heavy-duty machine structure 7.
Feeding mechanism 3 includes charging interface tube 301, discharge port, defibrination measuring cup 302 and measuring cup switching mechanism 303, feed pipe
Interface 301 is fixed on 1 top of rack by the feed bin of piping connection ball mill, the discharge port of charging interface tube 301, discharge port
Lower section corresponds to the measuring cup switching mechanism 303 installed turnover defibrination measuring cup 302 and drive 302 positive and negative rotation of defibrination measuring cup, measuring cup
303 one end of switching mechanism is fixed in rack 1.Measuring cup switching mechanism 303 is the rotation electricity that can drive 302 positive and negative rotation of defibrination measuring cup
Machine.
Flushing machine includes water inlet tube interface 2, and water inlet tube interface 2 connects wash tub pipe, and the lower part of water inlet tube interface 2 is
The mouth of a river, water outlet are arranged at the top of rack 1.The solenoid valve that control water outlet opens and closes is additionally provided at water inlet tube interface 2.
Weighing mechanism 7 claims 701, electronic scale mounting plate 702, elevating lever fixed plate 704, elevating lever including high-precision electronic
703 and motor 706, elevating lever 703 is parallel longitudinal to be equipped with multigroup, and horizontally disposed electricity is fixedly mounted in 703 top of multigroup elevating lever
Son claims mounting plate 702,702 top installation high-precision electronic of electronic scale mounting plate to claim 701, and 703 middle part of multigroup elevating lever is worn jointly
Same elevating lever fixed plate 704 is covered, elevating lever fixed plate 704, which is equipped with, allows the jacking sleeve that elevating lever 703 is flexibly worn
707,704 both sides of elevating lever fixed plate are fixed in rack 1, and 704 middle part of elevating lever fixed plate is equipped with the motor for allowing motor 706
The axis hole that output shaft 705 passes through, the electronic scale mounting plate 702 that the 705 output end side of being connected thereto of motor output shaft is arranged.
Sliding turnover mechanism 4 is equipped with two groups, two groups of both sides for being symmetricly set on sub-sieve 9.Sliding turnover mechanism 4 includes sliding
Dynamic pedestal 403 and the sub-sieve clamping device 401 on sliding bottom 403 and upset motor 402, sub-sieve clamping device
401 include upper and lower two parts, and 9 outer end of sub-sieve is clamped between upper and lower two parts, specifically, clamping two between two parts up and down
The gripping block 901 of side, lower part one end connection control cylinder that two parts open and close up and down of sub-sieve clamping device 401, sliding
403 basal sliding connecting sliding rail mechanism 5 of pedestal, specifically, sliding bottom 403 is fixedly connected with slide 504.
Upset motor 402 connects 9 outside side of sub-sieve, and sub-sieve clamping device 401 includes upper holder block 4011 and pushes
About 4012 two parts of block, upper holder block 4011 and lower lock block 4012 form the space being adapted with 901 shape of gripping block, upper holder block
The gripping block 901 of 9 outer end of sub-sieve is clamped between 4011 and lower lock block 4012, the connection of lower part one end controls two parts up and down
The cylinder of folding, specifically, 4012 both sides of lower lock block are separately connected lifting cylinder 4013, the connection of 4013 telescopic end of lifting cylinder is set
The upper holder block 4011 at the top of it is set, 4013 one end of lifting cylinder connects vacuum pump 404.
Sliding track mechanism 5 includes translation motor 501, sliding rail fixed plate 502, sliding rail 503 and slide 504, sliding rail fixed plate 502
Equipped with symmetrical two groups, two groups of sliding rails 503 disposed in parallel, 503 one end of sliding rail are equipped between two groups of sliding rail fixed plates 502
Translation motor 501 is connected, for 504 sliding sleeve of slide on sliding rail 503,504 one end of slide is fixedly connected with sliding turnover mechanism 4.
Sliding rail 503 includes leading screw and feed rod, and leading screw one end connects translation motor 501, and 504 top of slide is fixedly connected with sliding bottom 403.
Sliding rail 503 and slide 504 can also be replaced with electric linear guide rail.
The course of work and operation principle:
The present invention is taken out quantitatively ball mill discharging using defibrination measuring cup 302, and wet feed passes through the sieve mistake of sub-sieve 9 respectively
The processes processing such as filter, water drenching flushing, drying, become fixed-size particle siccative, are accurately surveyed to siccative by Weighing mechanism 7
Amount.The telecontrol equipment that whole process can be also completed by detecting controller controls, by each motor and solenoid valve in the present invention
Deng being all connected with controller by circuit, while analysis of data collected being handled, calculate separately out the granularity currently to discharge,
The parameters such as proportion can automatically control ball mill according to the above parameter detection device and carry out inlet amount, inflow, steel ball additive amount
Matching.Measurement data set is transferred to host computer by detection controller in real time, and upper computer software can be by analyzing in a period of time
Data spectrum, to detect controller control parameter adjust.If emergency occurs in measurement process or ball mill goes out
Material severely exceeds, and detection device passes data to station personnel as early as possible in the form of short message.Adaptation of the present invention to mal-condition
It is functional, it can normally be detected in the environment of diffusing in humidity height, dust, and the data acquisition device essence that the present invention uses
Degree reaches 0.01g, and error amount is 5%(Measured value)Within, save cost about 7%(Under the same terms), also, pass through closed loop feedback
Control system realizes industrial automation level.
First, start the defibrination in mateiral pump extraction ball mill, then enter mill by feeding interface tube 301 and discharge port
Measuring cup 302 is starched, quantitative defibrination is discharged into defibrination measuring cup 302, volume amount can pass through the scale on 302 cup body of defibrination measuring cup
It learns, then starts the measuring cup switching mechanism 303 of 302 side connection of defibrination measuring cup, defibrination is driven by measuring cup switching mechanism 303
Measuring cup 302 overturns 160 ~ 180 degree, its internal defibrination is poured into the sub-sieve 9 stopped at this time thereunder.Start sliding rail
The translation motor 501 of 503 one ends connection, leading screw rotate and slide 504 are driven to be relatively moved with it, pass through sliding bottom
403 drive sub-sieve 9 to translate, and are moved to the lower section of flushing machine, close translation motor 501, sub-sieve 9 is made to rest on water outlet
Lower section, open the solenoid valve that is arranged in water inlet tube interface 2, washed by water into sub-sieve 9 by water outlet, rinsed in sub-sieve 9
Defibrination, until the defibrination in sub-sieve 9 is rinsed well, only surplus particulate matter, low from the water rinsed in sub-sieve 9 under back leak
In the sink 6 being arranged to 1 lower part of rack, the drainpipe 601 being finally arranged from 6 lower part side of sink is discharged.
After flushing, it is again started up translation motor 501, sub-sieve 9 continuously moves at drying mechanism 8, makes sub-sieve 9
The lower section of fan 802 is rested on, the fan 802 of drying mechanism 8, the blowing hot-air into sub-sieve 9, flash baking sub-sieve 9 are opened
Interior particulate matter removes the moisture of surface particles, until the particulate matter in sub-sieve 9 is completely dried, is then shut off fan
802, translation motor 501, sub-sieve 9 continuously move at Weighing mechanism 7 again.Sub-sieve 9 is in sliding bottom 403 and slide
It is moved to the top of Weighing mechanism 7 under 504 drive, and closes translation motor 501, at this point, starting sub-sieve clamping device 401
The cylinder of connection controls about 401 two parts of sub-sieve clamping device by cylinder and separates, releases the folder to 9 both ends of sub-sieve
Then the pinching action of tight block 901, the state for keeping sub-sieve about 401 two parts of clamping device separated start motor 706,
Motor output shaft 705 stretches out upwards, and drives elevating lever 703, electronic scale mounting plate 702 and be mounted on electronic scale mounting plate 702
On high-precision electronic claim 701 to be promoted together, high-precision electronic claim 701 during promotion drive 9 Synchronous lifting of sub-sieve,
The distance controlling of promotion is between the separated spacing of about 401 two parts of sub-sieve clamping device so that sub-sieve 9 is detached from folder
It holds, is separately positioned at high-precision electronic and claims on 701, this moment, claim the 701 accurate sub-sieves 9 at this time of measuring using high-precision electronic
Weight.
Finally, to know the weight of particulate matter, there are two types of way of example, one kind can be before 9 splicing of sub-sieve, first
The weight that empty sieve is weighed by Weighing mechanism 7, knows the weight of itself of sub-sieve 9, divides sample in conjunction with equipped with particulate matter
The weight of sieve 9, you can obtain the weight of the particulate matter in sub-sieve 9, sub-sieve is then driven by the decline of elevating lever 703 again
9 fall after rise to original position, drive sub-sieve 9 to remove at Weighing mechanism 7 by translation motor 501, are back moved to flushing machine again
Place is then shut off translation motor 501, starts upset motor 402, drives sub-sieve 9 to overturn 180 degree, by the particle in sub-sieve 9
Object pours, and opens simultaneously the water outlet of flushing machine, rinses sub-sieve 9 again, sub-sieve 9 is rinsed well, rinses
After clean, close water outlet, then start translation motor 501 and sub-sieve 9 is moved to again at drying mechanism 8, to sub-sieve 9 into
Row dry again, after drying, then by upset motor 402 by sub-sieve 9 overturn 180 degree, reply home position, finally,
Sub-sieve 9 is moved to the lower section of defibrination measuring cup 302 by translation motor 501, splicing next time is waited for measure.
Another kind knows that the way of example of the weight of particulate matter is, in advance without the weight of weighing sub-sieve 9, knows dress
After having the weight of sub-sieve 9 of particulate matter, discharging according to the method described above after rinsing and drying sub-sieve 9, then sub-sieve 9 is moved
It moves to Weighing mechanism 7, sub-sieve 9 is individually weighed.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint
What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc.
Imitate embodiment.But it is every without departing from technical solution of the present invention content, according to the technical essence of the invention to above example institute
Any simple modification, equivalent variations and the remodeling made, still fall within the protection domain of technical solution of the present invention.