Wet type ball mill discharging granulation uniformity detection means
Technical field
Wet type ball mill discharging granulation uniformity detection means, belongs to ball mill wet feed testing equipment field.
Background technology
Ball rate grinding machine is critically important equipment in preparation equipment, is that Ore is broken the key pulverized again after crusher machine
Equipment.Ore is mainly hit power in ball mill barrel, the effect of mill stripping power and extruding force and be grated, therefore mine
The granule size being grated is very crucial for ore dressing process.If grinding fully, then for ore dressing process
Save a lot of costs, for enterprise can additional income, if ball mill is too big to the properties of powder performace in mine, dissociation not fill
Point, the concentrate grade selected is all low with recovery.
Wherein, the uneven factorial analysiss of ball mill discharging granularity are caused mainly to have the following aspects:
1st, mill feed material moisture is too high, and " full mill " occurs when moisture is too high;
2nd, ball milling built-in temperature causes " bag ball " when too high.
Above-mentioned both phenomenons all can make milling capacity decline in amplitude.And now, ball mill mill sound is overcast, under electric current
Fall.At present, in prior art, solution mainly has:(1)If mill feed material moisture is big, can solve from reducing ball mill feeding capacity
Certainly mill feed material dries problem, strengthens ventilation in ball mill, adds the methods such as grinding aid material to process;(2)If ball milling built-in temperature
Too high, should spray water from control mill feed material temperature, using in grinding, increase mill body water drenching amount, reinforcement mill inner ventilation, add grinding aid thing
In material, reduction mill, the aspect such as ratio of grinding media to material solves.(3)If product fineness increases slightly occurring in after ball mill brings down stocks, often grind
Body level is joined unreasonable;If fineness is exceeded less big, can use and increase throwing degree into or increasing little fan blade installation of ball mill wind isolation board
The method of piece number solves;If the piece number increasing little fan blade can not solve, need to reduce the installation sheet number of big blade, or re-start
Grinding body gradation.
Although above-mentioned three kinds of methods can control ball mill discharging-material size to a certain extent, simply rough carry out micro-
Adjust, do not have precision can say, ball mill running speed can only be manually changed, change inlet amount, load, water drenching amount, specifically change
Variable unknown it is impossible to reach the standard of real industrialization Automated condtrol.Therefore, just can carry out when ball mill works online or
The uniformity of person's real-time detection discharging-material size is only in place of fundamentally solving the problems, such as current key.
Content of the invention
The technical problem to be solved is:Overcome the deficiencies in the prior art, provide a kind of real-time detection to go out ball milling
The uniformity of machine discharging-material size, testing result accurate wet type ball mill discharging granulation uniformity detection means.
The technical solution adopted for the present invention to solve the technical problems is:This wet type ball mill discharging granulation uniformity detects
Device, including frame and be arranged in frame feeding mechanism, sliding track mechanism, flushing machine, drying mechanism, Weighing mechanism and point
Sample sieves, and sub-sieve is arranged on the sliding track mechanism of central rack by sliding turnover mechanism slips, feeding mechanism, drying mechanism and
Flushing machine is separately positioned on the top of sub-sieve, and Weighing mechanism is arranged on the lower section of sub-sieve, and setting above Weighing mechanism is dried
Dry mechanism, the bottom of frame is provided with tank.
By ball mill discharging mouth is carried out with discharging detection, control ball mill feeding amount and building stones milling time, Jin Ergai
Kind ball mill the uneven phenomenon of granularity in the course of the work.Specifically, setting one can free shift or upset
Sub-sieve, contains a certain amount of defibrination material by sub-sieve, and is entered, by moving freely of sub-sieve, the material being contained
Row such as rinses, dries, weighing at the operation, whole flow process realize automatically, the operation of pipeline system, need not any artificial operation, realization
The automatization of whole detection process, and, also can easily realize on-line checking, can be in real time to the material processed in ball mill
Slurry extraction is detected, accomplishes real-time detection, if particle uniformity not, can continue to process, until detection qualified it is ensured that
The uniformity of ball mill discharging granularity.
Preferably, drying mechanism is set above Weighing mechanism, by drying mechanism, the particulate matter after rinsing is dried
Dry it is ensured that the drying of particulate matter itself, it is to avoid because the moisture carrying after rinsing affects the accuracy of testing result, wet feed divides
Do not processed through screen filtration device, liquid distribution, drying unit, be changed into fixed-size granule siccative, and, weigh
Mechanism's top lifting also can drive the connection of sub-sieve disengaging and sliding turnover mechanism, keep sub-sieve to be in suspended state, enter
The accuracy that one step guarantee is weighed.
Described sliding turnover mechanism is provided with two groups, two groups of both sides being symmetricly set on described sub-sieve.By symmetrically setting
The Liang Zu sliding turnover mechanism put ensures that sub-sieve can smoothly move, meanwhile, when sub-sieve needs upset and permissible
Drive sub-sieve to realize smoothly overturning, be prevented effectively from sub-sieve and crooked phenomenon occurs during movement or upset.
Described sliding turnover mechanism includes sliding bottom and the sub-sieve clamping device being arranged on sliding bottom and turns over
Rotating motor, sub-sieve clamping device includes upper and lower two parts, clamps sub-sieve outer end, lower part one end between upper and lower two parts
Connect the cylinder controlling upper and lower two parts folding, sliding bottom basal sliding connects described sliding track mechanism.
Described sliding track mechanism includes translation motor, slide rail fixed plate, slide rail and slide, and it is right that slide rail fixed plate is provided with left and right
Two groups claiming, are provided with two groups of slide rails be arrangeding in parallel between two groups of slide rail fixed plates, slide rail one end connects translation motor, and slide is slided
Move and be sleeved on slide rail, slide one end is fixedly connected sliding turnover mechanism.
Substrate is used as by slide, slide both as the fixed pedestal installing miscellaneous part, such as sub-sieve clamping device and
The installation of upset motor etc. is fixed, and but also as the glide base of whole sliding turnover mechanism integral translation, is carried by slide
Dynamic whole sliding turnover mechanism realizes translation.Realize sub-sieve by upset motor freely to overturn in place accordingly, to meet
The demand to splicing or discharging for the sub-sieve;By forming separable, fixable knot between sub-sieve clamping device and sub-sieve
Structure, when not needing to weigh, is clamped to sub-sieve fixing, when needing to weigh, releases fixing so as to be in sub-sieve
Relatively free state, is easy to accurately weigh the weight of sub-sieve, and the effective of above-mentioned several structures combines so that whole detect
Process whole-course automation, and entirely detection process smoothness is carried out, and avoid the error brought of weighing.
Described feeding mechanism includes feeding interface tube, defibrination measuring cup and measuring cup switching mechanism, and charging interface tube passes through pipe
Road connects the feed bin of ball mill, and the discharging opening of charging interface tube is fixed on frame top, and the corresponding installation in lower section of discharging opening can be turned over
The defibrination measuring cup turning and the measuring cup switching mechanism driving defibrination measuring cup rotating, measuring cup switching mechanism one end is fixed in frame.
Using measuring cup feeding it is ensured that feeding precision, in detection, carry out feeding according to certain scale it is ensured that the accuracy of detection.
Described defibrination measuring cup is transparent cup, and cup is provided with scale.Can preliminary observation slurry by transparent cup
The state of material, in conjunction with the scale on cup can accurate Extraction and determination slurry it is ensured that the accuracy of subsequent detection result.
Described Weighing mechanism include high-precision electronic claim, electronic scale installing plate, elevating lever fixed plate, elevating lever and electricity
Machine, elevating lever is parallel longitudinal to be provided with multigroup, the horizontally disposed electronic scale installing plate of multigroup elevating lever top fixed installation, electronic scale
Installing plate top is installed high-precision electronic and is claimed, and jointly wears same elevating lever fixed plate, elevating lever is fixed in the middle part of multigroup elevating lever
Plate is provided with the jacking sleeve allowing that elevating lever flexibly wears, and elevating lever fixed plate both sides are fixed in frame, and elevating lever is fixed
It is provided with the axis hole allowing that the motor output shaft of motor passes through, motor output shaft output end connects the electricity of setting above it in the middle part of plate
Son claims installing plate.
There is provided lifting power by motor output end, guided by elevating lever, driven by elevating lever and motor output shaft high
Precision electronic claims to lift, and high-precision electronic claims to drive sub-sieve to lift so that sub-sieve is temporarily disengaged from and translates while lifting
The connection of switching mechanism, keeps vacant state, can more accurately measure the weight of sub-sieve, weighing finishes, and elevating lever declines
To original position, make the connection that sub-sieve recovers with sliding turnover mechanism, the continuing to move to of without prejudice to sub-sieve.
Described flushing machine includes water inlet tube interface, and water inlet tube interface connects wash tub pipe, the bottom of water inlet tube interface
For outlet, outlet is arranged on the top of described frame.
Described drying mechanism includes heating tube and fan, and fan is fixed on the side of heating tube by fan installing plate.
By drying operation being carried out to sub-sieve with heating tube and fan, heated by heating tube, then hot blast is blowed to by a point sample by fan
Sieve, the hot-air being blown using fan around heater strip forms hot blast, and hot blast can accelerate the drying of sub-sieve, than cold wind faster
Moisture that is fast, more directly evaporating sub-sieve or granule materials surface is it is ensured that the accuracy weighed.
Described sub-sieve outer ring is provided with gripping block, is flexibly connected with sliding turnover mechanism by gripping block.
Compared with prior art, the present invention is had an advantageous effect in that:The present invention is by carrying out to ball mill discharging mouth
Discharging detects, can facilitate timely control ball mill feeding amount and building stones milling time, and then improve ball mill in the course of the work
The uneven phenomenon of granularity occurs.Specifically, setting one can free shift or upset sub-sieve, contained by sub-sieve
A certain amount of defibrination material, and by moving freely of sub-sieve, the material being contained such as is rinsed, dries, weighing at the work
Sequence, whole flow process realize automatically, the operation of pipeline system, need not any artificial operation, realize the automatization of whole detection process,
And, also can easily realize on-line checking, in real time the slip processed in ball mill can be extracted and detect, accomplish reality
When detection, if particle uniformity not, can continue to process, until detection qualified it is ensured that ball mill discharging granularity uniform
Property.Preferably, drying mechanism is set between Weighing mechanism and feeding mechanism, by drying mechanism, the particulate matter after rinsing is entered
Row is dried it is ensured that the drying of particulate matter itself, it is to avoid because the moisture carrying after rinsing affects the accuracy of testing result, wet
Material is processed respectively through screen filtration device, liquid distribution, drying unit, is changed into fixed-size granule siccative, and,
The lifting of Weighing mechanism top also can drive the connection of sub-sieve disengaging and sliding turnover mechanism, keeps sub-sieve to be in suspension
State, is further ensured that the accuracy weighed.
Brief description
Fig. 1 is wet type ball mill discharging granulation uniformity detection means axonometric drawing schematic diagram.
Fig. 2 is sliding turnover mechanism and sub-sieve annexation schematic diagram.
Fig. 3 is Weighing mechanism structural representation.
Wherein, 1, frame 101, top installing plate 102, walk wheel 2, water inlet tube interface 3, feeding mechanism 301, charging
Interface tube 302, defibrination measuring cup 303, measuring cup reversing device 4, sliding turnover mechanism 401, sub-sieve clamping device 4011,
Upper holder block 4012, lower lock block 4013, lifting cylinder 402, upset motor 403, sliding bottom 404, vacuum pump 5, slide rail
Mechanism 501, translation motor 502, slide rail fixed plate 503, slide rail 504, slide 6, tank 601, drain pipe 7, weigher
Structure 701, high-precision electronic claim 702, electronic scale installing plate 703, elevating lever 704, lifting column fixed plate 705, motor output
Axle 706, motor 707, jacking sleeve 8, drying mechanism 801, heating tube 802, fan 803, fan installing plate 9, point sample
Sieve 901, gripping block.
Specific embodiment
Fig. 1 ~ 3 are highly preferred embodiment of the present invention, and 1 ~ 3 the present invention will be further described below in conjunction with the accompanying drawings.
Referring to the drawings 1 ~ 3:Wet type ball mill discharging granulation uniformity detection means, including frame 1 be arranged in frame 1
Feeding mechanism 3, sliding track mechanism 5, flushing machine, drying mechanism 8, Weighing mechanism 7 and sub-sieve 9, sub-sieve 9 turned over by translation
Rotation mechanism 4 is slidably mounted on the sliding track mechanism 5 at frame 1 middle part, and feeding mechanism 3, drying mechanism 8 and flushing machine are respectively provided with
Above sub-sieve 9, Weighing mechanism 7 is arranged on the lower section of sub-sieve 9, Weighing mechanism 7 top setting drying mechanism 8, frame 1
Bottom be provided with tank 6.Frame 1 can adopt tower structure, the rear portion of frame 1 and top to be respectively provided with installation parts
Backboard and top board, the cuboid that frame 1 can be spliced by multigroup strip metal plate, also can be uniformly many on every metallic plate
Individual installing hole, is easy to adjust the fixed position of the parts installed in frame 1 by installing hole.Weighing mechanism 7 top liftable,
And drive sub-sieve 9 to depart from the connection with sliding turnover mechanism 4 by its liftable top.Defibrination measuring cup 302 is transparent cup
Body, and cup is provided with scale.Drying mechanism 8 includes heating tube 801 and fan 802, and fan 802 passes through fan installing plate 803
It is fixed on the side of heating tube 801.In the present invention, drying mechanism 8 may be provided at the surface of Weighing mechanism 7, may also be arranged on title
Side directly over heavy-duty machine structure 7.
Feeding mechanism 3 includes feeding interface tube 301, discharging opening, defibrination measuring cup 302 and measuring cup switching mechanism 303, feed pipe
Interface 301 connects the feed bin of ball mill by pipeline, and the discharging opening of charging interface tube 301 is fixed on frame 1 top, discharging opening
The corresponding measuring cup switching mechanism 303 installed turnover defibrination measuring cup 302 and drive defibrination measuring cup 302 rotating in lower section, measuring cup
Switching mechanism 303 one end is fixed in frame 1.Measuring cup switching mechanism 303 is the rotation electricity that can drive defibrination measuring cup 302 rotating
Machine.
Flushing machine includes water inlet tube interface 2, and water inlet tube interface 2 connects wash tub pipe, and the bottom of water inlet tube interface 2 is
The mouth of a river, outlet is arranged on the top of frame 1.It is additionally provided with the electromagnetic valve controlling outlet to open and close at water inlet tube interface 2.
Weighing mechanism 7 includes high-precision electronic and claims 701, electronic scale installing plate 702, elevating lever fixed plate 704, elevating lever
703 and motor 706, elevating lever 703 is parallel longitudinal to be provided with multigroup, and multigroup elevating lever 703 top fixedly mounts horizontally disposed electricity
Son claims installing plate 702, and electronic scale installing plate 702 top is installed high-precision electronic and claimed 701, jointly wears in the middle part of multigroup elevating lever 703
Cover same elevating lever fixed plate 704, elevating lever fixed plate 704 is provided with the jacking sleeve allowing that elevating lever 703 flexibly wears
707, elevating lever fixed plate 704 both sides are fixed in frame 1, are provided with the motor allowing motor 706 in the middle part of elevating lever fixed plate 704
The axis hole that output shaft 705 passes through, motor output shaft 705 output end connects the electronic scale installing plate 702 of setting above it.
Sliding turnover mechanism 4 is provided with two groups, two groups of both sides being symmetricly set on sub-sieve 9.Sliding turnover mechanism 4 includes sliding
Dynamic base 403 and the sub-sieve clamping device 401 being arranged on sliding bottom 403 and upset motor 402, sub-sieve clamping device
401 include upper and lower two parts, clamp sub-sieve 9 outer end between upper and lower two parts, specifically, clamp two between upper and lower two parts
The gripping block 901 of side, lower part one end of sub-sieve clamping device 401 connects the cylinder controlling upper and lower two parts folding, slides
Base 403 basal sliding connecting sliding rail mechanism 5, specifically, sliding bottom 403 is fixedly connected slide 504.
Upset motor 402 connects the outside side of sub-sieve 9, and sub-sieve clamping device 401 includes upper holder block 4011 and pushes
Block two parts about 4012, upper holder block 4011 and lower lock block 4012 form the space being adapted with gripping block 901 shape, upper holder block
The gripping block 901 of sub-sieve 9 outer end is clamped, lower part one end connects the upper and lower two parts of control between 4011 and lower lock block 4012
The cylinder of folding, specifically, lower lock block 4012 both sides connect lifting cylinder 4013 respectively, and the connection of lifting cylinder 4013 telescopic end sets
Put the upper holder block 4011 at its top, lifting cylinder 4013 one end connects vacuum pump 404.
Sliding track mechanism 5 includes translation motor 501, slide rail fixed plate 502, slide rail 503 and slide 504, slide rail fixed plate 502
It is provided with symmetrical two groups, between two groups of slide rail fixed plates 502, be provided with two groups of slide rails be arrangeding in parallel 503, slide rail 503 one end
Connect translation motor 501, slide 504 slides and is sleeved on slide rail 503, and slide 504 one end is fixedly connected sliding turnover mechanism 4.
Slide rail 503 includes leading screw and feed rod, and leading screw one end connects translation motor 501, and slide 504 top is fixedly connected sliding bottom 403.
Slide rail 503 and slide 504 also can be replaced with electric linear guide rail.
Work process and operation principle:
The present invention adopts that defibrination measuring cup 302 is quantitative to take out ball mill discharging, and wet feed is respectively through the screen filtration of sub-sieve 9, pouring
Water the operation such as rinses, dries and processing, and is changed into fixed-size granule siccative, by Weighing mechanism 7 to siccative accurate measurement.Also may be used
Complete the telecontrol equipment control of whole process by detecting controller, each motor in the present invention and electromagnetic valve etc. are all led to
Cross circuit to be connected with controller, analysis of data collected is processed simultaneously, calculate the ginseng such as granularity, proportion of current discharging respectively
Number, can automatically control, according to above parameter detection device, the coupling that ball mill carries out inlet amount, inflow, steel ball addition.
Measurement data set is transferred to host computer by detection controller in real time, and upper computer software can be by the data frequency in analysis a period of time
Spectrum, adjusts to the control parameter of detection controller.If occurring emergency or ball mill discharging seriously to surpass in measurement process
Mark, detection means passes data to station personnel as early as possible with note form.The present invention is good to the conformability of mal-condition,
Can be high in humidity, dust normally detects in the environment of diffusing, and the data acquisition unit precision that the present invention adopts reaches
0.01g, error amount is 5%(Measured value)Within, cost-effective about 7%(Under the same terms), and, pass through closed loop feedback control system
System realizes industrial automation level.
First, start the defibrination that mateiral pump extracts in ball mill, then pass through to feed interface tube 301 and discharging opening enters mill
Slurry measuring cup 302, enters quantitative defibrination into defibrination measuring cup 302, and volume amount can be by the scale on defibrination measuring cup 302 cup
Learn, then start the measuring cup switching mechanism 303 that defibrination measuring cup 302 side connects, defibrination is driven by measuring cup switching mechanism 303
Measuring cup 302 overturns 160 ~ 180 degree, and its internal defibrination is poured in the sub-sieve 9 now stopping thereunder.Start slide rail
The translation motor 501 that 503 one end connect, leading screw rotates and drives slide 504 with it, relative movement to occur, by sliding bottom
403 drive sub-sieves 9 translate, and the mobile lower section to flushing machine is closed translation motor 501, makes sub-sieve 9 rest on outlet
Lower section, open in water inlet tube interface 2 electromagnetic valve of setting, wash by water into sub-sieve 9 by outlet, in flushing sub-sieve 9
Defibrination, until the defibrination in sub-sieve 9 is rinsed well, only surplus particulate matter, the water leaking down after rinsing from sub-sieve 9 is low
To the tank 6 of frame 1 bottom setting, finally the drain pipe 601 from the setting of tank 6 bottom side is discharged.
After flushing finishes, it is again started up translation motor 501, sub-sieve 9 continuously moves to, at drying mechanism 8, make sub-sieve 9
Rest on the lower section of fan 802, open the fan 802 of drying mechanism 8, the blowing hot-air into sub-sieve 9, flash baking sub-sieve 9
Interior particulate matter, removes the moisture of surface particles, until the particulate matter in sub-sieve 9 is completely dried, is then shut off fan
802, translation motor 501 again, sub-sieve 9 continuously moves at Weighing mechanism 7.Sub-sieve 9 is in sliding bottom 403 and slide
The 504 lower mobile top to Weighing mechanism 7 of drive, and close translation motor 501, now, start sub-sieve clamping device 401
The cylinder connecting, by cylinder control sub-sieve clamping device about 401 two parts separately, release the folder to sub-sieve 9 two ends
The pinching action of tight block 901, holding sub-sieve clamping device separate state of two parts about 401, then start motor 706,
Motor output shaft 705 protrudes upward, and drives elevating lever 703, electronic scale installing plate 702 and be arranged on electronic scale installing plate 702
On high-precision electronic claim 701 to be lifted together, high-precision electronic claim 701 lifting during drive sub-sieve 9 Synchronous lifting,
Lifting distance controlling sub-sieve clamping device about 401 between the separate spacing of two parts so that sub-sieve 9 depart from folder
Hold, be separately positioned at high-precision electronic and claim on 701, this moment, claim 701 accurately to record now sub-sieve 9 using high-precision electronic
Weight.
Finally, want to know the weight of particulate matter have two kinds of way of example, one kind can be before sub-sieve 9 splicing, first
Weigh the weight of empty sieve by Weighing mechanism 7, know sub-sieve 9 weight of itself, in conjunction with point sample equipped with particulate matter
The weight of sieve 9, you can draw the weight of the particulate matter in sub-sieve 9, then drives sub-sieve by the decline of elevating lever 703 again
9 fall after rise in situ, drive sub-sieve 9 to remove at Weighing mechanism 7 by translation motor 501, back move to flushing machine again
Place, is then shut off translation motor 501, starts upset motor 402, drives sub-sieve 9 upset 180 degree, by the granule in sub-sieve 9
Thing pours, and opens the outlet of flushing machine simultaneously, rinses sub-sieve 9 again, sub-sieve 9 is rinsed well, rinses
After clean, close outlet, then start translation motor 501 and sub-sieve 9 is moved to drying mechanism 8 again, sub-sieve 9 is entered
Row is dried again, dries after finishing, then by upset motor 402, sub-sieve 9 is overturn 180 degree, replys home position, finally,
By translation motor 501 by mobile for sub-sieve 9 lower section to defibrination measuring cup 302, wait splicing measurement next time.
Another kind knows that the way of example of the weight of particulate matter is, does not weigh the weight of sub-sieve 9 in advance, knows dress
After having the weight of sub-sieve 9 of particulate matter, discharging according to the method described above, after rinsing and dry sub-sieve 9, then sub-sieve 9 is moved
Move to Weighing mechanism 7, sub-sieve 9 is individually weighed.
The above, be only presently preferred embodiments of the present invention, is not the restriction that the present invention is made with other forms, appoints
What those skilled in the art possibly also with the disclosure above technology contents changed or be modified as equivalent variations etc.
Effect embodiment.But every without departing from technical solution of the present invention content, according to the present invention technical spirit to above example institute
Any simple modification, equivalent variations and the remodeling made, still falls within the protection domain of technical solution of the present invention.