CN106382816A - Holding furnace used for containing molten aluminum - Google Patents
Holding furnace used for containing molten aluminum Download PDFInfo
- Publication number
- CN106382816A CN106382816A CN201610764665.9A CN201610764665A CN106382816A CN 106382816 A CN106382816 A CN 106382816A CN 201610764665 A CN201610764665 A CN 201610764665A CN 106382816 A CN106382816 A CN 106382816A
- Authority
- CN
- China
- Prior art keywords
- furnace
- layer
- insulation
- holding furnace
- steel mesh
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/10—Crucibles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B2014/0843—Lining or casing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/01—Charges containing mainly non-ferrous metals
- F27M2001/012—Aluminium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention relates to the field of producing and manufacturing of aluminum alloy, in particular to a holding furnace used for containing molten aluminum. The holding furnace comprises a holding furnace body. The holding furnace body comprises furnace walls and a furnace bottom. The bottoms of the furnace walls are connected through the furnace bottom. The furnace bottom is in an inverted arch shape. Each furnace wall and the furnace bottom are each composed of a working layer, a seepage-resisting layer, an anti-seepage layer and an insulating layer. A storage box is arranged at the bottom of the holding furnace body and connected with the holding furnace body through permeation pipelines. The top ends of the permeation pipelines are connected into the seepage-resisting layers. An observation window is arranged on the surface of the holding furnace body. A temperature displayer is arranged on one side of the observation window. Each insulating layer is composed of a rock wool board, steel mesh sandwich boards and a polystyrene board. The holding furnace is characterized in that each insulating layer is sequentially composed of one rock wool board and two steel mesh sandwich boards from inside to outside, the two steel mesh sandwich boards of each insulating layer form a hollow layer, and the hollow layers are filled with the polystyrene boards.
Description
Technical field
The present invention relates to field manufactured by aluminium alloy, specifically, it is a kind of holding furnace for containing aluminum fluid.
Background technology
Aluminium alloy is a most widely used class non-ferrous metal structural material in industry, in Aeronautics and Astronautics, automobile, machinery
Widely apply in manufacture, ship and chemical industry.The developing rapidly of industrial economy, the demand day to Welded structural member
Benefit increases, and the Research on Weldability enabling aluminum alloy to is also therewith deeply.
Aluminium alloy melts, holding furnace is that have most important equipment in aluminium alloy manufacturing field, and bulk solid-state aluminium ingot needs
To be molten into molten condition in aluminium alloy melting, holding furnace, and to be maintained at uniform temperature, to maintain its molten condition, be carried
For molten aluminium alloy form required Al-alloy products after carrying out die casting.Body of heater is the important component part of holding furnace.
Viscosity during 750 DEG C of aluminium alloy is 0.104Pa S, and this viscosity (0.10Pa S) with water when 20 DEG C is quite
Close, the mobility of therefore molten aluminium alloy is fabulous, easily penetrates into the inside of furnace lining.Holding furnace furnace bottom is in conditions such as rapid heat cycles
Low angle crack occurring, once occurring, aluminium liquid can be penetrated in these cracks quickly, causing crack growth, short texture and breaking
Bad.Additionally, for the flat-bottom structure holding furnace furnace bottom of tradition use, aluminium liquid is identical to the depth of erosion of furnace bottom, can cause big face
Furnace lining material peel off, cause furnace lining material bulk life time to decline to a great extent, cause production safety hidden danger.In order to solve above asking
Topic, needs the improvement by furnace binding.
Content of the invention
The purpose of the present invention is just to provide for a kind of holding furnace for containing aluminum fluid, simple process, working stability, makes
Use life-span length.
To achieve these goals, the technical solution used in the present invention is as follows:
A kind of holding furnace for containing aluminum fluid, including insulation furnace body, insulation furnace body includes furnace wall and furnace bottom, the bottom of furnace wall
Portion is connected by furnace bottom, and furnace bottom is in invert shape, and furnace wall and furnace bottom are constituted by working lining, impervious layer, impervious barrier and heat-insulation layer,
The bottom of insulation furnace body is provided with storage bin, and storage bin passes through to permeate pipeline connection insulation furnace body, the top of infiltration pipeline
Connect in impervious layer, the surface of insulation furnace body is provided with observation window, and the side of observation window is provided with temperature indicator, heat-insulation layer
Be made up of rock cotton board, steel mesh sandwich sheet material and styrofoam it is characterised in that:Heat insulation layer structure is followed successively by one layer of rock inside-out
Cotton plate, two-layer steel mesh sandwich sheet material, two-layer steel mesh sandwich sheet material constitutes a hollow layer, is filled with polyphenyl in hollow layer
Plate.
Further improvement of the present invention, working lining is arranged on the inside of insulation furnace body, and the outside of working lining is impervious layer,
The outside of impervious layer is impervious barrier, and the outside of impervious barrier is heat-insulation layer.
The thickness of further improvement of the present invention, furnace wall and furnace bottom is 550mm-750mm.
Further improvement of the present invention, the thickness of the rock cotton board in heat-insulation layer is 10-100mm, steel mesh sandwich sheet material
Thickness is 10-50mm, and the thickness of the hollow layer that two-layer steel mesh sandwich sheet material is constituted is 10-50mm.
Beneficial effects of the present invention:The holding furnace for containing aluminum fluid of present disclosure, furnace bottom adopts arch design,
Effect is good, can effectively solving castable produce in use stress, volume cold and hot change the problems such as, additionally, rely on fall
The design of domes, in the presence of its own shearing force, it is possible to reduce the formation in low angle crack, prevent short texture and
Destroy, additionally, compared to flat-bottom structure, domes shearing force everywhere is different, and alloy molten solution can be avoided to corrode phase
Same depth, and cause serious peeling phenomenon, the life-span of liner can be obviously prolonged after use;In bottom of furnace body stationary storage case,
The destruction to body of heater can be reduced by seepage metallic solution afflux inside it.
Brief description
Fig. 1 is the planar structure schematic diagram of the present invention.
Fig. 2 is the cross-sectional view of the present invention.
Fig. 3 is heat insulation layer structure schematic diagram in the present invention.
Fig. 3 is the overlooking the structure diagram of melting furnace in the present invention.
Fig. 4 is the furnace binding schematic diagram in the present invention.
In figure, 1- insulation furnace body, 2- furnace wall, 3- furnace bottom, 4- working lining, 5- impervious layer, 6- impervious barrier, 7- heat-insulation layer,
701- rock cotton board, 702- steel mesh sandwich sheet material, 703- styrofoam, 8- permeates pipeline, 9- storage bin, 10- observation window, 11- temperature
Degree display.
Specific embodiment
In order to deepen the understanding of the present invention, below in conjunction with drawings and Examples, the present invention is done and retouch in detail further
State, this embodiment is only used for explaining the present invention, protection scope of the present invention is not constituted and limits.
Embodiment:As Figure 1-4, a kind of holding furnace for containing aluminum fluid, including insulation furnace body 1, holding furnace is originally
Body 1 includes furnace wall 2 and furnace bottom 3, and the bottom of furnace wall 2 is connected by furnace bottom 3, and furnace bottom 3 is in invert shape, furnace wall 2 and furnace bottom 3 by
Working lining 4, impervious layer 5, impervious barrier 6 and heat-insulation layer 7 are constituted, and the bottom of insulation furnace body 1 is provided with storage bin 9, and storage bin 9 leads to
Cross infiltration pipeline 8 and connect insulation furnace body 1, the top of infiltration pipeline 8 connects in impervious layer 5, the surface setting of insulation furnace body 1
There is observation window 10, the side of observation window 10 is provided with temperature indicator 11, and heat-insulation layer 7 is by rock cotton board 701, steel mesh sandwich sheet material
702 and styrofoam 703 form it is characterised in that:Heat-insulation layer 7 structure is followed successively by one layer of rock cotton board 701, two-layer steel wire inside-out
Network folder coreboard 702, two-layer steel mesh sandwich sheet material 702 constitutes a hollow layer, is filled with styrofoam 703 in hollow layer.
In the present embodiment, working lining 4 is arranged on the inside of insulation furnace body 1, and the outside of working lining 4 is impervious layer 5, resists
The outside of infiltration layer 5 is impervious barrier 6, and the outside of impervious barrier 6 is heat-insulation layer 7.
In the present embodiment, the thickness of furnace wall 2 and furnace bottom 3 is 550mm-750mm, the thickness of the rock cotton board 701 in heat-insulation layer 7
Spend for 10-100mm, the thickness of steel mesh sandwich sheet material 702 is 10-50mm, the hollow that two-layer steel mesh sandwich sheet material 702 is constituted
The thickness of layer is 10-50mm.
Ultimate principle, principal character and the advantage of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not restricted to the described embodiments, the simply explanation present invention's described in above-described embodiment and description is former
Reason, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes and improvements
Both fall within scope of the claimed invention.Claimed scope is by appending claims and its equivalent circle.
Fixed.
Claims (4)
1. it is characterised in that including insulation furnace body, described insulation furnace body includes stove to a kind of holding furnace for containing aluminum fluid
Wall and furnace bottom, the bottom of described furnace wall is connected by described furnace bottom, and described furnace bottom is in invert shape, described furnace wall and described furnace bottom
Constituted by working lining, impervious layer, impervious barrier and heat-insulation layer, the bottom of described insulation furnace body is provided with storage bin, described storage
Deposit case and pass through to permeate the pipeline described insulation furnace body of connection, the top of described infiltration pipeline connects in described impervious layer, described guarantor
The surface of warm furnace body is provided with observation window, and the side of described observation window is provided with temperature indicator, and described heat-insulation layer is by rock wool
Plate, steel mesh sandwich sheet material and styrofoam composition it is characterised in that:Described heat insulation layer structure is followed successively by one layer of rock wool inside-out
Plate, two-layer steel mesh sandwich sheet material, described two-layer steel mesh sandwich sheet material constitutes a hollow layer, is filled with described hollow layer
Styrofoam.
2. the holding furnace for containing aluminum fluid according to claim 1 it is characterised in that described working lining be arranged on described
The inside of insulation furnace body, the outside of described working lining is described impervious layer, and the outside of described impervious layer is described impervious barrier, institute
The outside stating impervious barrier is described heat-insulation layer.
3. the holding furnace for containing aluminum fluid according to claim 2 is it is characterised in that described furnace wall and described furnace bottom
Thickness is 550mm-750mm.
4. the holding furnace for containing aluminum fluid according to any one of claim 1-3 is it is characterised in that in described heat-insulation layer
The thickness of rock cotton board be 10-100mm, the thickness of described steel mesh sandwich sheet material is 10-50mm, two-layer steel mesh sandwich sheet material
The thickness of the described hollow layer constituting is 10-50mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610764665.9A CN106382816A (en) | 2016-08-31 | 2016-08-31 | Holding furnace used for containing molten aluminum |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610764665.9A CN106382816A (en) | 2016-08-31 | 2016-08-31 | Holding furnace used for containing molten aluminum |
Publications (1)
Publication Number | Publication Date |
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CN106382816A true CN106382816A (en) | 2017-02-08 |
Family
ID=57937959
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610764665.9A Pending CN106382816A (en) | 2016-08-31 | 2016-08-31 | Holding furnace used for containing molten aluminum |
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CN (1) | CN106382816A (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2622296Y (en) * | 2003-05-20 | 2004-06-30 | 甘肃省建材科研设计院 | Thermo-insulating board for external wall relief decoraton |
CN201826405U (en) * | 2010-07-26 | 2011-05-11 | 中冶建筑研究总院有限公司 | Environment-friendly wall insulating structure for prefabricated buildings |
CN102086670A (en) * | 2009-12-08 | 2011-06-08 | 上海汉鑫硬质合金有限公司 | Energy-saving and heat-preserving construction method for building wall body |
CN203629305U (en) * | 2013-12-06 | 2014-06-04 | 常州瑞复达高温新材料有限公司 | Aluminium alloy melting and insulation furnace lining |
CN204112508U (en) * | 2014-08-21 | 2015-01-21 | 高唐县华雨新型建材有限公司 | A kind of in-situ concrete wall fire-retardant heat insulation structure |
CN205352077U (en) * | 2016-01-29 | 2016-06-29 | 江苏瑞复达新材料有限公司 | Be used for melt -casted heat preservation stove furnace lining structure of aluminium and aluminum alloy |
CN205505721U (en) * | 2016-02-26 | 2016-08-24 | 江苏瑞复达新材料有限公司 | Be used for that non ferrous alloy melts, heat preservation stove |
-
2016
- 2016-08-31 CN CN201610764665.9A patent/CN106382816A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2622296Y (en) * | 2003-05-20 | 2004-06-30 | 甘肃省建材科研设计院 | Thermo-insulating board for external wall relief decoraton |
CN102086670A (en) * | 2009-12-08 | 2011-06-08 | 上海汉鑫硬质合金有限公司 | Energy-saving and heat-preserving construction method for building wall body |
CN201826405U (en) * | 2010-07-26 | 2011-05-11 | 中冶建筑研究总院有限公司 | Environment-friendly wall insulating structure for prefabricated buildings |
CN203629305U (en) * | 2013-12-06 | 2014-06-04 | 常州瑞复达高温新材料有限公司 | Aluminium alloy melting and insulation furnace lining |
CN204112508U (en) * | 2014-08-21 | 2015-01-21 | 高唐县华雨新型建材有限公司 | A kind of in-situ concrete wall fire-retardant heat insulation structure |
CN205352077U (en) * | 2016-01-29 | 2016-06-29 | 江苏瑞复达新材料有限公司 | Be used for melt -casted heat preservation stove furnace lining structure of aluminium and aluminum alloy |
CN205505721U (en) * | 2016-02-26 | 2016-08-24 | 江苏瑞复达新材料有限公司 | Be used for that non ferrous alloy melts, heat preservation stove |
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Application publication date: 20170208 |