CN106380162B - A kind of preparation for three-dimensional printing art molding of gypsum powder body material - Google Patents

A kind of preparation for three-dimensional printing art molding of gypsum powder body material Download PDF

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Publication number
CN106380162B
CN106380162B CN201610807416.3A CN201610807416A CN106380162B CN 106380162 B CN106380162 B CN 106380162B CN 201610807416 A CN201610807416 A CN 201610807416A CN 106380162 B CN106380162 B CN 106380162B
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powder body
gypsum powder
dimensional printing
body material
printing art
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CN201610807416.3A
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CN106380162A (en
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李慧芝
李冬梅
许崇娟
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University of Jinan
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University of Jinan
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00181Mixtures specially adapted for three-dimensional printing (3DP), stereo-lithography or prototyping

Abstract

The invention discloses a kind of preparation method for three-dimensional printing art molding of gypsum powder body material, it is characterised in that land plaster is prepared into granulation gypsum powder body of the particle diameter in 30 ~ 100 μ ms first;Then in grinder, add by mass percentage, be granulated gypsum powder body:80% ~ 88%, orthoresol type novolac epoxy resin:2% ~ 8%, calcium stearate:0.2% ~ 1.5%, urea:0.1% ~ 1.0%, grinder rotating speed is opened at 200 revs/min, grinds 40min, acetone:6% ~ 15%, each component sum is absolutely, grinder rotating speed is at 200 revs/min, 20min is ground again, dry, obtain being used for three-dimensional printing art molding of gypsum powder body material, in the range of the resulting particle diameter for three-dimensional printing art molding of gypsum powder body material is 30 ~ 120 μm.The material on three dimensional printing 3D printer can straight forming, sphericity is high, good fluidity, and formed precision is high, and simple with preparation technology, and condition is easily controllable, and production cost is low, is easy to industrialized production.

Description

A kind of preparation for three-dimensional printing art molding of gypsum powder body material
Technical field
The present invention relates to one kind to be used for three dimensional printing(3DP)The preparation method of technique rapid shaping powder body material, belongs to fast The Material Field of rapid-result type, more particularly to a kind of preparation method for three-dimensional printing art molding of gypsum powder body material and should With.
Background technology
Gypsum is monoclinic system mineral, is that main chemical compositions are calcium sulfate(CaSO4)Hydrate.Usually white, Colourless, colourless transparent crystal is referred to as selenite, sometimes because impure into grey, pale yellow, the shallow color such as brown.Streak white.It is transparent.Glass Glass gloss, cleavage surface pearly luster, fibrous agrregate silky luster.Relative density 2.3.Land plaster be five big gel rubber materials it One, occupied an important position in national economy, be widely used in building, building materials, industrial mould and artistic model, chemical industry and Numerous application fields such as agricultural, food processing and medical beauty, are a kind of important industrial raw materials.For special industrial mould Tool and artistic model have the advantages that formed precision is high, and cost is low, and speed is fast by 3D printing shaping.
3D printing is that the technology that material successively accumulation molding is three-dimensional objects is also known as by modelling and printing device Make increasing material manufacturing.Many forward position necks such as digital modeling, Electromechanical Control, information technology, material science and chemistry have been merged in 3D printing Domain, it is one of the core technology of " the third time industrial revolution ".3D printing technique is in Aero-Space, biological medicine, building, technique The fields such as product manufacture are progressively widened, and the advantage such as its is convenient and swift, raising stock utilization constantly shows, and constantly promotes conventionally manufactured The transition and upgrade of industry.
3D printing material is the material base of 3D printing, decides the wide usage of 3D printing, and restricting current 3D printing The bottleneck of development.The species of 3D printing material is from initial high polymer material(ABS, PLA, PC, PVC, photosensitive resin)Expand To metal(Various alloys, applied to high-end fields such as Aero-Space, medical treatment), ceramics(Various inorganic non-metallic materials)Deng.Root According to forming principle, 3D printing is defined as powder shaped, thread, lamellar, liquid, the different 3D of their own adaptation with material Printing type.3D printing powder body material is applicable three-dimensional printing art(3DP)And selective laser sintering(SLS), at present on 3D The preparation method of printing powder body material also has relevant report, and Chinese patent 201510125390X discloses a kind of 3D printing dioxy Change the preparation method of the body formed material of zirconium powder;Chinese patent 2015101260246 discloses a kind of 3D printing rapid shaping zirconium aluminium The preparation of ceramic powder material, because inorganic non-metallic material has high intensity, high rigidity, high temperature resistant, low-density, chemistry steady The qualitative excellent specific property such as good, corrosion-resistant, is widely used, it is in 3D printing field in industries such as Aero-Space, automobile, biologies Demand can rapidly increase, therefore, selective laser sintering 3D printing inorganic non-metallic powder body material realizes that commercialization has Particularly significant meaning and wide market.
Three dimensional printing(3DP)Technique, it is exactly the 3D printing of today, is Massachusetts Institute Technology Emanual Sachs etc. What people developed.E.M.Sachs applied for 3DP in 1989(Three-Dimensional Printing)Patent, the patent are One of core patent of non-shaped material droplet injection shaping category.3DP techniques are similar with SLS techniques, using dusty material into Shape, such as ceramic powders, metal dust.Except that material powder is not connected by sintering, but pass through shower nozzle Use bonding agent(Such as silica gel)Part is cut into " printing " on material powder.The part strength being bonded with bonding agent is relatively low, also Must post processing.Specific embodiment is as follows:After last layer bonds, moulding cylinder declines a distance(Equal to thickness:0.013 ~0.1mm), rise a height for powder cylinder, if releasing dry powder, and moulding cylinder shifted onto by powder-laying roller, pave and be compacted.Shower nozzle Under the control of the computer, by the formed data of next construction section, selectively jet binder builds aspect.Powder-laying roller powdering Shi Duoyu powder is collected by powder collection device.Such powder feeding again and again, powdering and jet binder, are finally completed one three Tie up the bonding of powder.Be not dry powder by the place of jet binder, played a supportive role in forming process, and shaping terminate after, It is easier to remove.But this moulding process also has certain limitation, and the dosage of adhesive is big, bad control, adhesive holds Easily block shower nozzle.
The present invention to gypsum powder body material by being granulated, by high molecular adhesive coating to granulation gypsum powder body material Expect surface, gypsum powder body material directly can be molded using 3DP after obtained coating.It need not be sprayed in forming process gluing Agent, it is only necessary to spray a small amount of solvent.Advantage is that adhesive dosage greatly reduces, and environment is reduced during subsequent calcination Pollution, the quality of product are high.Powder body material uniform particle sizes prepared by the technique of the application, sphericity is high, good fluidity, is adapted to The 3D printing of 3DP techniques is molded.In addition, the method that this patent provides is simple, cost is low.
The content of the invention
The mesh of the present invention is to provide a kind of preparation method for three-dimensional printing art molding of gypsum powder body material, fast rapid-result Type powder can Direct Three-dimensional printing rapid shaping in sprinkling solvent;
The purpose of the present invention is achieved through the following technical solutions.
A kind of preparation method for three-dimensional printing art molding of gypsum powder body material, it is characterised in that this method has Following processing step:
(1)Gypsum powder body is granulated to prepare:In the reactor, add by mass percentage, water:50% ~ 60%, Lauxite: 0.5% ~ 2.0%, dissolve by heating, after cooling, add gypsum powder body:38% ~ 48%, strong stirring, 40 ~ 60min of reaction, add grass Acid:0.1% ~ 1.0%, each component sum obtains being granulated gypsum powder body, its grain absolutely, stirring and dissolving, to be then spray-dried Footpath is in 30 ~ 100 μ ms;
(2)Preparation for three-dimensional printing art molding of gypsum powder body material:In grinder, add by mass percentage Enter, be granulated gypsum powder body:80% ~ 88%, orthoresol type novolac epoxy resin:2% ~ 8%, calcium stearate:0.2% ~ 1.5%, urea: 0.1% ~ 1.0%, grinder rotating speed is opened at 200 revs/min, grinds 40min, acetone:6% ~ 15%, each component sum is percent Hundred, grinder rotating speed is at 200 revs/min, then grinds 20min, dries, obtains being used for three-dimensional printing art molding of gypsum powder material Material, in the range of the resulting particle diameter for three-dimensional printing art molding of gypsum powder body material is 30 ~ 120 μm.
In step(1)Described in gypsum powder body particle diameter in 0.5 ~ 5.0 μ m;
In step(1)Described in spray drying, at 85 DEG C, air outlet temperature is controlled at 70 DEG C for intake air temperature control, Air intake flow 220m3/h。
In step(2)Described in orthoresol type novolac epoxy resin and urea mass ratio 1:Between 0.1 ~ 0.2 most It is excellent.
Particle size test method of the present invention is the granularity equivalent diameter size measured using laser particle analyzer.
It is a further object of the present invention to provide for three-dimensional printing art molding of gypsum powder body material on 3D printer into The application of type, feature are:Three-dimensional printing art molding of gypsum powder body material will be used to be added to in powder cylinder, loading is molten in shower nozzle Agent acetone.Specific embodiment is as follows:Shower nozzle sprays acetone in for three-dimensional printing art molding of gypsum powder body material, material The adhesive on surface, which dissolves, makes its bonding, and after last layer bonds, moulding cylinder declines a distance(Equal to thickness:0.010~ 0.1mm), rise a height for powder cylinder, if releasing dry powder, and moulding cylinder shifted onto by powder-laying roller, pave and be compacted.Shower nozzle exists Under computer control, by the formed data of next construction section, selectively ejection of solvent acetone builds aspect.Powder-laying roller powdering Shi Duoyu powder is collected by powder collection device.Such powder feeding again and again, powdering and injection acetone, are finally completed a three-dimensional The bonding of powder.Be not dry powder by the place of injection acetone, played a supportive role in forming process, and shaping terminate after, compare Easily remove.
The present invention compared with the prior art, has the following advantages that and beneficial effect:
(1)What the present invention obtained is used for three-dimensional printing art molding of gypsum powder body material, it is not necessary to sprays binding agent, shower nozzle Only sprinkling solvent can straight forming, substantially reduce adhesive dosage, the quality for improving product is high.
(2)What the present invention that the present invention obtains obtained is used for three-dimensional printing art molding of gypsum powder body material, the grain of particle Footpath is uniform, and sphericity is high, good fluidity, is adapted to 3DP techniques 3D printing shaping;It can be manufactured by this rapid shaping powder material Thin-walled model or small parts, producing product has the features such as surface gloss is high, and precision is high.
(3)What the present invention that the present invention obtains obtained is used for three-dimensional printing art molding of gypsum powder body material, has and prepares Technique is simple, and condition is easily controllable, and production cost is low, is easy to industrialized production, has low-carbon environment-friendly and the saving energy etc. excellent again Gesture.
Embodiment
Embodiment 1
(1)Gypsum powder body is granulated to prepare:In the reactor, it is separately added into, water:5L, Lauxite:80 g, dissolve by heating, After cooling, gypsum powder body is added:4500 g, strong stirring, reaction 50min, add oxalic acid:8g, stirring and dissolving, then spray Dry, obtain being granulated gypsum powder body, its particle diameter is in 30 ~ 100 μ ms;
(2)Preparation for three-dimensional printing art molding of gypsum powder body material:In grinder, it is separately added into, is granulated stone Cream powder:85 g, orthoresol type novolac epoxy resin:5 g, calcium stearate:1.0 g, urea:0.5 g, open grinder rotating speed At 200 revs/min, 40min, acetone are ground:12 mL, grinder rotating speed is at 200 revs/min, then grinds 20min, dries, obtains To for three-dimensional printing art molding of gypsum powder body material, the resulting three-dimensional printing art molding of gypsum powder body material that is used for In the range of particle diameter is 30 ~ 120 μm.
Embodiment 2
(1)Gypsum powder body is granulated to prepare:In the reactor, it is separately added into, water:5L, Lauxite:50 g, dissolve by heating, After cooling, gypsum powder body is added:4000 g, strong stirring, reaction 40min, add oxalic acid:5g, stirring and dissolving, then spray Dry, obtain being granulated gypsum powder body, its particle diameter is in 30 ~ 100 μ ms;
(2)Preparation for three-dimensional printing art molding of gypsum powder body material:In grinder, it is separately added into, is granulated stone Cream powder:800 g, orthoresol type novolac epoxy resin:80 g, calcium stearate:5 g, urea:2 g, open grinder rotating speed and exist 200 revs/min, grind 40min, acetone:140 mL, grinder rotating speed is at 200 revs/min, then grinds 20min, dries, obtains For three-dimensional printing art molding of gypsum powder body material, the resulting grain for three-dimensional printing art molding of gypsum powder body material In the range of footpath is 30 ~ 120 μm.
Embodiment 3
(1)Gypsum powder body is granulated to prepare:In the reactor, it is separately added into, water:10L, Lauxite:100 g, heating are molten Solution, after cooling, add gypsum powder body:9000 g, strong stirring, reaction 60min, add oxalic acid:10g, stirring and dissolving, then Spray drying, obtain being granulated gypsum powder body, its particle diameter is in 30 ~ 100 μ ms;
(2)Preparation for three-dimensional printing art molding of gypsum powder body material:In grinder, it is separately added into, is granulated stone Cream powder:88g, orthoresol type novolac epoxy resin:4 g, calcium stearate:0.2 g, urea:0.1 g, open grinder rotating speed At 200 revs/min, 40min, acetone are ground:10 mL, grinder rotating speed is at 200 revs/min, then grinds 20min, dries, obtains To for three-dimensional printing art molding of gypsum powder body material, the resulting three-dimensional printing art molding of gypsum powder body material that is used for In the range of particle diameter is 30 ~ 120 μm.
Embodiment 4
(1)Gypsum powder body is granulated to prepare:In the reactor, it is separately added into, water:5L, Lauxite:40 g, dissolve by heating, After cooling, gypsum powder body is added:5000 g, strong stirring, reaction 50min, add oxalic acid:4g, stirring and dissolving, then spray Dry, obtain being granulated gypsum powder body, its particle diameter is in 30 ~ 100 μ ms;
(2)Preparation for three-dimensional printing art molding of gypsum powder body material:In grinder, it is separately added into, is granulated stone Cream powder:840 g, orthoresol type novolac epoxy resin:20 g, calcium stearate:15 g, urea:10 g, open grinder rotating speed At 200 revs/min, 40min, acetone are ground:150 mL, grinder rotating speed is at 200 revs/min, then grinds 20min, dries, obtains To for three-dimensional printing art molding of gypsum powder body material, the resulting three-dimensional printing art molding of gypsum powder body material that is used for In the range of particle diameter is 30 ~ 120 μm.
Embodiment 5
(1)Gypsum powder body is granulated to prepare:In the reactor, it is separately added into, water:5L, Lauxite:80 g, dissolve by heating, After cooling, gypsum powder body is added:4500 g, strong stirring, reaction 50min, add oxalic acid:8g, stirring and dissolving, then spray Dry, obtain being granulated gypsum powder body, its particle diameter is in 30 ~ 100 μ ms;
(2)Preparation for three-dimensional printing art molding of gypsum powder body material:In grinder, it is separately added into, is granulated stone Cream powder:86 g, orthoresol type novolac epoxy resin:3g, calcium stearate:0.3g, urea:0.3 g, open grinder rotating speed and exist 200 revs/min, grind 40min, acetone:13 mL, grinder rotating speed is at 200 revs/min, then grinds 20min, dries, obtains For three-dimensional printing art molding of gypsum powder body material, the resulting grain for three-dimensional printing art molding of gypsum powder body material In the range of footpath is 30 ~ 120 μm.
Embodiment 6
(1)Gypsum powder body is granulated to prepare:In the reactor, it is separately added into, water:10L, Lauxite:150 g, heating are molten Solution, after cooling, add gypsum powder body:9500 g, strong stirring, reaction 50min, add oxalic acid:15g, stirring and dissolving, then Spray drying, obtain being granulated gypsum powder body, its particle diameter is in 30 ~ 100 μ ms;
(2)Preparation for three-dimensional printing art molding of gypsum powder body material:In grinder, it is separately added into, is granulated stone Cream powder:850 g, orthoresol type novolac epoxy resin:50 g, calcium stearate:10 g, urea:5 g, open grinder rotating speed At 200 revs/min, 40min, acetone are ground:120 mL, grinder rotating speed is at 200 revs/min, then grinds 20min, dries, obtains To for three-dimensional printing art molding of gypsum powder body material, the resulting three-dimensional printing art molding of gypsum powder body material that is used for In the range of particle diameter is 30 ~ 120 μm.
Application method:Three-dimensional printing art molding of gypsum powder body material will be used for and be added to molded through three-dimensional printing 3D printer For in powder cylinder, acetone is added in shower nozzle.Specific embodiment is as follows:From shower nozzle ejection of solvent acetone, by powder body material surface Adhesive dissolving, make powder adhesion together, last layer bond after, moulding cylinder decline a distance(Equal to thickness: 0.010~0.1mm), rise a height for powder cylinder, if releasing dry powder, and moulding cylinder shifted onto by powder-laying roller, pave and pressed It is real.Under the control of the computer, by the formed data of next construction section, selectively ejection of solvent acetone builds aspect to shower nozzle.Paving Unnecessary powder is collected by powder collection device during powder roller powdering.Such powder feeding again and again, powdering and injection acetone, are finally completed The bonding of one three-dimensional powder.It is not dry powder by the place of injection acetone, is played a supportive role in forming process, and shaping terminates Afterwards, it is easier to remove.

Claims (5)

  1. A kind of 1. preparation method for three-dimensional printing art molding of gypsum powder body material, it is characterised in that this method have with Lower processing step:
    (1) gypsum powder body is granulated to prepare:In the reactor, add by mass percentage, water:50%~60%, Lauxite: 0.5%~2.0%, dissolve by heating, after cooling, add gypsum powder body:38%~48%, strong stirring, 40~60min of reaction, Add oxalic acid:0.1%~1.0%, each component sum obtains being granulated stone absolutely, stirring and dissolving, to be then spray-dried Cream powder, its particle diameter is in 30~100 μ ms;
    (2) it is used for the preparation of three-dimensional printing art molding of gypsum powder body material:In grinder, add, make by mass percentage Grain gypsum powder body:80%~88%, orthoresol type novolac epoxy resin:2%~8%, calcium stearate:0.2%~1.5%, urine Element:0.1%~1.0%, grinder rotating speed is opened at 200 revs/min, grinds 40min, acetone:6%~15%, each group divides it With for absolutely, grinder rotating speed is at 200 revs/min, then grinds 20min, dry, obtain being used for three-dimensional printing art shaping Gypsum powder body material, the resulting particle diameter for three-dimensional printing art molding of gypsum powder body material are 30~120 μm of scope It is interior.
  2. 2. a kind of preparation method for three-dimensional printing art molding of gypsum powder body material according to claim 1, it is special Sign is that the particle diameter of the gypsum powder body described in step (1) is in 0.5~5.0 μ m.
  3. 3. a kind of preparation method for three-dimensional printing art molding of gypsum powder body material according to claim 1, it is special Sign is, the spray drying described in step (1), and intake air temperature control is at 85 DEG C, and air outlet temperature control is at 70 DEG C, air intake Flow 220m3/h。
  4. 4. a kind of preparation method for three-dimensional printing art molding of gypsum powder body material according to claim 1, it is special Sign is that the mass ratio of orthoresol type novolac epoxy resin and urea described in step (2) is 1:Between 0.1~0.2.
  5. 5. prepared by a kind of preparation method for three-dimensional printing art molding of gypsum powder body material according to claim 1 Be used for three-dimensional printing art molding of gypsum powder body material, it is characterised in that it is described to be used for three-dimensional printing art molding of gypsum powder Body material is in 3D conditions of molding on three dimensional printing printer, from shower nozzle ejection of solvent acetone.
CN201610807416.3A 2016-09-07 2016-09-07 A kind of preparation for three-dimensional printing art molding of gypsum powder body material Expired - Fee Related CN106380162B (en)

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CN107501854A (en) * 2017-09-06 2017-12-22 王明江 It is a kind of to be used for the 3D printing material that skull restores of engaging in archaeological studies
CN108147763A (en) * 2017-12-28 2018-06-12 应城市嘉鸿技术服务科技有限公司 A kind of good water-proof effect gypsum for building powder
CN111848092A (en) * 2020-08-11 2020-10-30 湖州五好建材有限公司 Three-dimensional printing material with desulfurized gypsum as main raw material

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