CN106368499B - A kind of comprehensive robot of electric pole erection measurement - Google Patents
A kind of comprehensive robot of electric pole erection measurement Download PDFInfo
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- CN106368499B CN106368499B CN201610894418.0A CN201610894418A CN106368499B CN 106368499 B CN106368499 B CN 106368499B CN 201610894418 A CN201610894418 A CN 201610894418A CN 106368499 B CN106368499 B CN 106368499B
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- E—FIXED CONSTRUCTIONS
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- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/34—Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
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Abstract
一种电杆架设测量综合机器人,测量设备技术领域,包括车体组件,所述车体组件包括车体和车轮,所述车体上设有车轮,所述车体中部设有一开口的中部槽,环绕所述中部槽一周设有测量组件,在车体上还设有若干地面压实组件,在车体一侧设有定位划线组件。本发明借助多个组件模块的配合使用能够解决电杆架设过程中存在的问题,还能辅助将地面压实,避免电杆倒塌出现的安全隐患。
A pole erecting and measuring comprehensive robot, in the technical field of measuring equipment, including a car body assembly, the car body assembly includes a car body and wheels, the car body is provided with wheels, and the middle part of the car body is provided with an open middle groove A measuring assembly is arranged around the middle groove, a number of ground compacting assemblies are arranged on the vehicle body, and a positioning marking assembly is arranged on one side of the vehicle body. The invention can solve the problems existing in the erection process of the electric pole by means of the cooperative use of a plurality of component modules, and can also assist in compacting the ground to avoid potential safety hazards caused by the collapse of the electric pole.
Description
技术领域technical field
本发明涉及测量设备技术领域,具体地说是一种电杆架设测量综合机器人。The invention relates to the technical field of measuring equipment, in particular to a comprehensive robot for pole erection and measurement.
背景技术Background technique
现在电力系统中各种电压的变电所及输配电线路组成的整体,称为电力网,简称电网。它包含变电、输电、配电三个单元。电力网的任务是输送与分配电能,改变电压。电杆顾名思义就是架电线的杆。出现于各个农村-田野-马路-街道,是早期中国重要的基础设施之一。Now in the power system, the whole composed of substations of various voltages and transmission and distribution lines is called the power network, or power grid for short. It includes three units of power transformation, power transmission and power distribution. The task of the power grid is to transmit and distribute electrical energy and to change the voltage. Electric poles, as the name suggests, are poles for wires. Appearing in various villages-fields-roads-streets, it was one of the important infrastructures in early China.
在电杆的架设过程中需要进行各种点位的测量,如基坑的定位划线,拉线的角度问题,电杆树立以后是否倾斜,地面是否打实到支撑电杆等等问题。目前一般都是采用吊车等直接树立,人工拉线也较为随意,而地面往往只是单纯的回填工作,等等这些问题都是一些安全隐患。During the erection of the poles, it is necessary to measure various points, such as the positioning and marking of the foundation pit, the angle of the wires, whether the poles are tilted after they are erected, whether the ground is solid enough to support the poles, and so on. At present, it is generally erected directly by crane, etc., and the artificial wires are relatively random, and the ground is often simply backfilled, and so on. These problems are some safety hazards.
发明内容Contents of the invention
针对电杆架设过程中出现的若干测量问题及相应的施工安全隐患,本发明提供一种电杆架设测量综合机器人,可以避免上述问题的发生。Aiming at several measurement problems and corresponding construction safety hazards in the pole erection process, the present invention provides a comprehensive pole erection measurement robot, which can avoid the occurrence of the above problems.
本发明解决其技术问题所采取的技术方案是:The technical scheme that the present invention solves its technical problem to take is:
一种电杆架设测量综合机器人,包括车体组件,所述车体组件包括车体和车轮,所述车体上设有车轮,所述车体中部设有一开口的中部槽,环绕所述中部槽一周设有测量组件,在车体上还设有若干地面压实组件,在车体一侧设有定位划线组件。A pole erecting and measuring comprehensive robot, comprising a car body assembly, the car body assembly includes a car body and wheels, the car body is provided with wheels, and the middle part of the car body is provided with an open middle groove, which surrounds the middle part A measuring assembly is arranged around the groove, a number of ground compacting assemblies are also arranged on the car body, and a positioning marking assembly is arranged on one side of the car body.
进一步地,所述测量组件包括接收器、中部隔板、发射器、位移测定杆、第三弹簧和转动贴合片,所述车体的中部槽内部设有半开口的中部隔板,所述中部隔板上设有导向孔,所述导向孔内安装有位移测定杆,所述位移测定杆一端设有发射器,在车体上设有与发射器相配合的接收器,所述位移测定杆的另一端设有转动贴合片,在位移测定杆上套有第三弹簧,Further, the measurement assembly includes a receiver, a middle partition, a transmitter, a displacement measuring rod, a third spring and a rotating fitting sheet, and a half-open middle partition is arranged inside the middle tank of the vehicle body, and the A guide hole is provided on the middle partition, and a displacement measuring rod is installed in the guide hole. A transmitter is provided at one end of the displacement measuring rod, and a receiver matched with the transmitter is provided on the vehicle body. The other end of the rod is provided with a rotating laminating piece, and a third spring is set on the displacement measuring rod.
进一步地,所述测量组件还包括测量板和竖直测量发射器,在车体上表面设有测量板,在电杆顶部设有竖直测量发射器。Further, the measuring assembly also includes a measuring board and a vertical measuring transmitter, the measuring board is arranged on the upper surface of the car body, and the vertical measuring transmitter is arranged on the top of the pole.
进一步地,所述地面压实组件包括电动缸、第一连杆、第二连杆、导向锥口、导轨、异型连杆、夹取安装板、第一弹簧、释放块、压实块、第二弹簧和连接杆,所述电动缸固定在车体上,电动缸与第一连杆相连接,第一连杆与第二连杆相连接,在车体内设置有一空腔,所述第二连杆穿过位于空腔开口的导向锥口并与夹取安装板相连接,在空腔两侧设有导轨,所述导轨上安装有夹取安装板,所述夹取安装板沿着导轨滑动。所述夹取安装板上对称铰接有两异型连杆,两所述异型连杆之间设有第一弹簧,在夹取安装板下方设有释放块,所述释放块上方设有夹头,所述压实块两侧设有连接杆,所述连接杆上下均设有第二弹簧,所述第二弹簧设置在车体内的一槽体内。Further, the ground compaction assembly includes an electric cylinder, a first connecting rod, a second connecting rod, a guide cone, a guide rail, a special-shaped connecting rod, a clamping mounting plate, a first spring, a release block, a compacting block, a second Two springs and connecting rods, the electric cylinder is fixed on the car body, the electric cylinder is connected with the first connecting rod, the first connecting rod is connected with the second connecting rod, a cavity is arranged in the car body, the second The connecting rod passes through the guide cone at the opening of the cavity and is connected with the clamping installation plate. There are guide rails on both sides of the cavity, and the clamping installation plate is installed on the guide rail, and the clamping installation plate is along the guide rail. slide. Two special-shaped connecting rods are symmetrically hinged on the clamping mounting plate, a first spring is provided between the two special-shaped connecting rods, a release block is provided below the clamping mounting plate, and a chuck is provided above the release block. Both sides of the compacting block are provided with connecting rods, and the upper and lower sides of the connecting rods are provided with second springs, and the second springs are arranged in a groove in the vehicle body.
进一步地,所述定位划线组件包括外伸管、喷料、转动放料轮、驱动齿轮、光电控制开关、转动轴、光电发射器和外伸距离调节模块,所述车体上设有外伸距离调节模块,所述外伸距离调节模块连接有外伸管,所述外伸管下侧设有转动放料轮,转动放料轮连接有驱动齿轮,所述驱动齿轮连接有电机。在外伸管内放置有喷料,所述电机连接有光电控制开关,在车体上设有转动轴,所述转动轴上安装有光电发射器。Further, the positioning and marking assembly includes an extension tube, spray material, rotating discharge wheel, driving gear, photoelectric control switch, rotation shaft, photoelectric transmitter and extension distance adjustment module, and the vehicle body is provided with an outer An extension distance adjustment module, the extension distance adjustment module is connected with an extension tube, the lower side of the extension tube is provided with a rotating discharge wheel, the rotation discharge wheel is connected with a driving gear, and the driving gear is connected with a motor. Spraying material is placed in the extension tube, the motor is connected with a photoelectric control switch, a rotating shaft is arranged on the car body, and a photoelectric transmitter is installed on the rotating shaft.
进一步地,所述外伸距离调节模块为一带有控制模块的电动缸、气缸或者液压缸Further, the overhang distance adjustment module is an electric cylinder, air cylinder or hydraulic cylinder with a control module
进一步地,所述定位划线组件包括喷料、一次性薄膜管、薄弱压力开口条和可调节风量大小的吹风机,所述一次性薄膜管的开口端连接有吹风机,在一次性薄膜管的下侧开设有薄弱压力开口条,所述薄弱压力开口条上部添加有喷料。Further, the positioning marking assembly includes a spray material, a disposable film tube, a weak pressure opening strip and a blower with adjustable air volume. The open end of the disposable film tube is connected with a blower. A weak pressure opening strip is provided on the side, and spraying material is added to the upper part of the weak pressure opening strip.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明借助多个组件模块的配合使用能够解决电杆架设过程中存在的问题,还能辅助将地面压实,避免电杆倒塌出现的安全隐患。针对于定点侧位划线,借助于光电控制开关及光电发射器,利用转动轴转动的角度偏差,进行距离的测量,转动轴处为一点,最后控制喷射喷料的光电控制开关为一点,设备的上端沿与两者交叉处为一点,三点形成一直角三角形,借助于该图像,实现定点距离的划线喷线。The present invention can solve the problems existing in the erection process of the electric pole by means of the cooperative use of a plurality of component modules, and can also assist in compacting the ground to avoid potential safety hazards caused by the collapse of the electric pole. For fixed-point side marking, with the help of photoelectric control switch and photoelectric transmitter, the angle deviation of the rotation axis is used to measure the distance. The rotation axis is a point, and the photoelectric control switch that controls the spraying material is a point. The equipment The intersection of the upper edge and the two is a point, and the three points form a right-angled triangle. With the help of this image, the scribing and spraying line at a fixed point distance is realized.
附图说明Description of drawings
图1为本发明的剖视图;Fig. 1 is a sectional view of the present invention;
图2为本发明的俯视图;Fig. 2 is the top view of the present invention;
图3为本发明带有定位划线组件的第一实施例;Fig. 3 is a first embodiment of the present invention with a positioning marking assembly;
图4为本发明带有定位划线组件的第二实施例。Fig. 4 is a second embodiment of the present invention with a positioning scribe assembly.
图中:1车体组件,101车体,102车轮,2地面压实组件,201电动缸,202第一连杆,203第二连杆,204导向锥口,205导轨,206异型连杆,207夹取安装板,208第一弹簧,209释放块,210压实块,211第二弹簧,212连接杆,3测量组件,301接收器,302中部隔板,303发射器,304位移测定杆,305第三弹簧,306转动贴合片,307测量板,308竖直测量发射器,4定位划线组件,401外伸管,402喷料,403转动放料轮,404驱动齿轮,405光电控制开关,406转动轴,407光电发射器,408外伸距离调节模块,409一次性薄膜管,410薄弱压力开口条,411可调节风量大小的吹风机。In the figure: 1 vehicle body assembly, 101 vehicle body, 102 wheels, 2 ground compaction components, 201 electric cylinder, 202 first connecting rod, 203 second connecting rod, 204 guide cone, 205 guide rail, 206 special-shaped connecting rod, 207 gripping mounting plate, 208 first spring, 209 releasing block, 210 compacting block, 211 second spring, 212 connecting rod, 3 measuring assembly, 301 receiver, 302 middle partition, 303 transmitter, 304 displacement measuring rod , 305 third spring, 306 rotating laminating piece, 307 measuring plate, 308 vertical measuring transmitter, 4 positioning and marking components, 401 outrigger tube, 402 spraying material, 403 rotating discharge wheel, 404 driving gear, 405 photoelectric Control switch, 406 rotating shaft, 407 photoelectric transmitter, 408 extension distance adjustment module, 409 disposable film tube, 410 weak pressure opening strip, 411 hair dryer with adjustable air volume.
具体实施方式Detailed ways
如图1及图2所示,该电杆架设测量综合机器人包括车体组件1。所述车体组件包括车体101和车轮102,所述车体101上设有四个车轮102,所述车体101中部设有一开口的中部槽,通过上述开口将该机器人推至一位置使得电杆处于机器人中间位置。As shown in FIGS. 1 and 2 , the integrated pole erecting and measuring robot includes a car body assembly 1 . Described vehicle body assembly comprises vehicle body 101 and wheel 102, and described vehicle body 101 is provided with four wheels 102, and described vehicle body 101 middle part is provided with the middle groove of an opening, pushes this robot to a position through above-mentioned opening and makes The pole is in the middle of the robot.
环绕所述中部槽一周设有测量组件3,所述测量组件3包括接收器301、中部隔板302、发射器303、位移测定杆304、第三弹簧305和转动贴合片306,所述车体101的中部槽内部设有半开口的中部隔板302,所述中部隔板302上设有导向孔,所述导向孔内安装有位移测定杆304,所述位移测定杆304一端设有发射器303,在车体101上设有与发射器303相配合的接收器301,所述位移测定杆304的另一端设有转动贴合片306,转动贴合片能够很好的贴合在电杆的表面。在位移测定杆304上套有第三弹簧305,用于电杆位移偏离时位移测定杆304的自动复位。A measuring assembly 3 is provided around the middle groove, and the measuring assembly 3 includes a receiver 301, a middle partition 302, a transmitter 303, a displacement measuring rod 304, a third spring 305 and a rotating fitting sheet 306. The middle groove of the body 101 is provided with a half-open middle partition 302, the middle partition 302 is provided with a guide hole, a displacement measuring rod 304 is installed in the guide hole, and one end of the displacement measuring rod 304 is provided with a launcher. device 303, the car body 101 is provided with a receiver 301 matched with the transmitter 303, and the other end of the displacement measuring rod 304 is provided with a rotating fitting piece 306, which can fit well on the electric surface of the rod. A third spring 305 is sheathed on the displacement measuring rod 304, which is used for automatic reset of the displacement measuring rod 304 when the displacement of the pole deviates.
当电杆发生倾斜,但是人眼却无法很好的发现时,借助于环绕电杆多周的位移测定杆304能够将电杆的位置偏离,数字化。借助该数字化模式还能在相关的模块控制下,在显示屏上模拟分析。When the electric pole is tilted, but human eyes can't find it well, the position of the electric pole can be deviated and digitized by means of the displacement measuring rod 304 surrounding the electric pole. With this digital mode it is also possible to simulate the analysis on the display under the control of the associated module.
所述测量组件3还包括测量板307和竖直测量发射器308,在车体上表面设有测量板307,在电杆顶部设有竖直测量发射器308,通过测定竖直测量发射器308发射出的信号位置来判断电杆的偏移角度。Described measuring assembly 3 also comprises measuring board 307 and vertical measuring transmitter 308, is provided with measuring board 307 on the car body upper surface, is provided with vertical measuring transmitter 308 at the pole top, by measuring vertical measuring transmitter 308 The position of the transmitted signal is used to judge the deflection angle of the pole.
在车体上还设有若干地面压实组件2,所述地面压实组件2包括电动缸201、第一连杆202、第二连杆203、导向锥口204、导轨205、异型连杆206、夹取安装板207、第一弹簧208、释放块209、压实块210、第二弹簧211和连接杆212,所述电动缸固定在车体上,电动缸与第一连杆相连接,第一连杆与第二连杆相连接,在车体内设置有一空腔,所述第二连杆穿过位于空腔开口的导向锥口并与夹取安装板相连接,在空腔两侧设有导轨,所述导轨上安装有夹取安装板,所述夹取安装板沿着导轨滑动。所述夹取安装板上对称铰接有两异型连杆206,两所述异型连杆之间设有第一弹簧,如图1所示,在夹取安装板下方设有释放块209,所述释放块上方设有夹头,当夹取安装班下移时,两异型连杆能够夹取夹头,使得释放块上移一段距离。Several ground compaction assemblies 2 are also provided on the car body, and the ground compaction assembly 2 includes an electric cylinder 201, a first connecting rod 202, a second connecting rod 203, a guide cone 204, a guide rail 205, and a special-shaped connecting rod 206 , clamping the mounting plate 207, the first spring 208, the release block 209, the compacting block 210, the second spring 211 and the connecting rod 212, the electric cylinder is fixed on the vehicle body, and the electric cylinder is connected with the first connecting rod, The first connecting rod is connected with the second connecting rod, and a cavity is arranged in the vehicle body, and the second connecting rod passes through the guide cone at the opening of the cavity and is connected with the clamping mounting plate, on both sides of the cavity A guide rail is provided, and a clamping installation plate is installed on the guide rail, and the clamping installation plate slides along the guide rail. Two special-shaped connecting rods 206 are symmetrically hinged on the clamping mounting plate, and a first spring is arranged between the two special-shaped connecting rods. As shown in FIG. 1 , a release block 209 is provided below the clamping mounting plate. A collet is arranged above the release block, and when the clamping assembly moves down, the two special-shaped connecting rods can clamp the collet, so that the release block moves up a certain distance.
当两异型连杆进入导向锥口时,使得两异型连杆组合形成的夹钳张开,从而释放块下移,从而对压实块210进行冲击,压实地面。When the two special-shaped connecting rods enter the guide cone, the clamp formed by the combination of the two special-shaped connecting rods is opened, so that the release block moves down, thereby impacting the compacting block 210 and compacting the ground.
所述压实块两侧设有连接杆,所述连接杆上下均设有第二弹簧,所述第二弹簧设置在车体内的一槽体内。当释放块下移冲击压实块时,在第二弹簧的作用下,压实块能够多次进行地面的循环往复踩实。Both sides of the compacting block are provided with connecting rods, and the upper and lower sides of the connecting rods are provided with second springs, and the second springs are arranged in a groove in the vehicle body. When the release block moves down and impacts the compacting block, under the action of the second spring, the compacting block can repeatedly step on the ground repeatedly.
一种优化设计,如图3所示,该机器人还包括有定位划线组件4,所述定位划线组件4包括外伸管401、喷料402、转动放料轮403、驱动齿轮404、光电控制开关405、转动轴406、光电发射器407和外伸距离调节模块408,所述车体上设有外伸距离调节模块408,所述外伸距离调节模块408可为一带有控制模块的电动缸、气缸或者液压缸,也可为相应的曲柄滑块机构,或者为带有滑块机构的滚柱丝杠。所述外伸距离调节模块连接有外伸管,所述外伸管下侧设有转动放料轮,转动放料轮连接有驱动齿轮,所述驱动齿轮连接有电机。在外伸管内放置有喷料402,所述电机连接有光电控制开关,在车体上设有转动轴,所述转动轴上安装有光电发射器,通过光电发射器发射光线至光电控制开关,从而控制电机的转动,实现转动放料轮的转动,喷料从外伸管中漏出直地面。An optimized design, as shown in Figure 3, the robot also includes a positioning marking assembly 4, the positioning marking assembly 4 includes an extension tube 401, a spray material 402, a rotating discharge wheel 403, a drive gear 404, a photoelectric Control switch 405, rotating shaft 406, photoelectric transmitter 407 and overhanging distance adjustment module 408, described car body is provided with overhanging distance adjustment module 408, described overhanging distance adjustment module 408 can be an electric motor with control module Cylinder, air cylinder or hydraulic cylinder, also can be corresponding crank slider mechanism, or be the roller screw with slider mechanism. The overhanging distance adjustment module is connected with an overhanging tube, and the underside of the overhanging tube is provided with a rotating discharge wheel, and the rotating discharge wheel is connected with a driving gear, and the driving gear is connected with a motor. The spraying material 402 is placed in the extension tube, the motor is connected with a photoelectric control switch, a rotating shaft is arranged on the car body, a photoelectric transmitter is installed on the rotating shaft, and light is emitted to the photoelectric control switch through the photoelectric transmitter, thereby The rotation of the motor is controlled to realize the rotation of the rotating discharge wheel, and the spray material leaks out from the extension pipe to the ground.
另一种定位划线组件4的实施例如图4所示。所述定位划线组件4包括喷料402、一次性薄膜管409、薄弱压力开口条410和可调节风量大小的吹风机411,所述一次性薄膜管的开口端连接有吹风机,在一次性薄膜管的下侧开设有薄弱压力开口条410,此处的薄膜较别处单薄,相同压力下在薄弱压力开口条处最容易裂开。所述薄弱压力开口条上部添加有喷料402。通过这种设计,只需要刚开始施加一较小的风量,如需划线时,只需要加大风量即可。喷料即会从薄弱压力开口条处喷出至地面。Another embodiment of the positioning scribe assembly 4 is shown in FIG. 4 . The positioning marking assembly 4 includes a spray material 402, a disposable film tube 409, a weak pressure opening bar 410 and a blower 411 with adjustable air volume. The open end of the disposable film tube is connected with a blower. There is a weak pressure opening strip 410 on the lower side of the film. The film here is thinner than other places, and the weak pressure opening strip is most likely to crack under the same pressure. Spray material 402 is added to the upper part of the weak pressure opening strip. With this design, it is only necessary to apply a small air volume at the beginning, and only need to increase the air volume when scribing is required. The spray material will be ejected from the weak pressure opening strip to the ground.
除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the instructions, all are known technologies by those skilled in the art.
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| CN107724768A (en) * | 2017-11-03 | 2018-02-23 | 中国能源建设集团安徽电力建设第二工程有限公司 | A kind of power distribution rod angle debugging apparatus and method |
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