CN106368400A - 一种复合人造石板及其生产方法 - Google Patents

一种复合人造石板及其生产方法 Download PDF

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CN106368400A
CN106368400A CN201610938444.9A CN201610938444A CN106368400A CN 106368400 A CN106368400 A CN 106368400A CN 201610938444 A CN201610938444 A CN 201610938444A CN 106368400 A CN106368400 A CN 106368400A
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卓强国
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Abstract

本发明涉及一种复合人造石板及其生产方法，复合人造石板由人造石板层、玻璃纤维网格布层和泡沫铝板层组成，生产方法包括：用第一胶粘剂将玻璃纤维网格布粘贴在泡沫铝板上；用第二胶粘剂将厚度为2～20mm的人造石板粘贴于玻璃纤维网格布上；加压固化；将固化后的复合板切边。本发明通过在人造石板层和泡沫铝板层之间增设玻璃纤维网格布层，不仅有效解决了泡沫铝板和人造石板的热胀冷缩系数不一致导致的人造石板层易翘曲变形和人造石板层易与泡沫铝板层相互剥离的问题，而且能大幅提升复合人造石板的结构强度、抗裂性能、阻燃性能、防腐性能和消音隔热等性能，更好的满足了市场对轻薄化、高性能、低成本的复合人造石板的需求。

Description

一种复合人造石板及其生产方法
技术领域
本发明涉及石材加工技术领域，具体说是一种复合人造石板及其生产方法。
背景技术
目前随着自然资源的日趋匮乏和环保意识的逐渐加强，天然石材的生产受到越来越多的限制，人造石材的应用则越来越广泛。传统的人造石材，普遍采用树脂作为胶结料，容易产生徐变问题，因此厚度通常要比天然石材和陶瓷类材料要厚要重许多，增加了人造石材的资源消耗及成本，限制了人造石材的推广应用。为了降低人造石材的重量和厚度，专利号为CN102322121A的中国发明专利公开了一种由泡沫铝板和人造石板复合而成的复合人造石材，通过将减厚人造石板与轻质高强刚度大的泡沫铝板进行复合，实现了人造石材的轻量化和薄型化生产，降低了人造石材的资源消耗和生产成本。但这种复合人造石材在使用过程中，由于泡沫铝板和人造石板的热胀冷缩系数不一致，导致人造石板容易发生翘曲变形，人造石板与泡沫铝板容易发生剥离，降低了产品的品质和使用寿命。
发明内容
为了克服上述现有技术的缺陷，本发明所要解决的技术问题是提供一种轻薄且不易发生翘曲变形和层间剥离的复合人造石板及其生产方法。
为了解决上述技术问题，本发明采用的技术方案一为：
一种复合人造石板，包括基层、面层及位于基层和面层之间的中间层，所述基层为泡沫铝板层，所述面层为厚度2～20mm的人造石板层，所述中间层为玻璃纤维网格布层，所述基层通过第一胶粘剂与中间层相粘结，所述面层通过第二胶粘剂与中间层相粘结。
为了解决上述技术问题，本发明采用的技术方案二为：
一种复合人造石板的生产方法，包括以下步骤：
步骤1、用第一胶粘剂将玻璃纤维网格布粘贴在泡沫铝板上；
步骤2、用第二胶粘剂将厚度为2～20mm的人造石板粘贴于玻璃纤维网格布上；
步骤3、加压固化；
步骤4、将固化后的复合板切边，得到复合人造石板。
本发明的有益效果在于：通过在人造石板层和泡沫铝板层之间增设玻璃纤维网格布层，不仅有效解决了泡沫铝板和人造石板的热胀冷缩系数不一致导致的人造石板层易翘曲变形和人造石板层易与泡沫铝板层相互剥离的问题，而且能大幅提升复合人造石板的结构强度、抗裂性能、阻燃性能、防腐性能和消音隔热等性能，更好的满足了市场对轻薄化、高性能、低成本的复合人造石板的需求，经济效益十分显著。
附图说明
图1所示为本发明实施例的复合人造石板的结构示意图。
标号说明：
1-泡沫铝板层；2-人造石板层；3-玻璃纤维网格布层。
具体实施方式
为详细说明本发明的技术内容、所实现目的及效果，以下结合实施方式并配合附图予以说明。
本发明最关键的构思在于：在人造石板层和泡沫铝板层之间增设玻璃纤维网格布层。
具体的，请参照图1所示，本发明实施例的复合人造石板，包括基层、面层及位于基层和面层之间的中间层，所述基层为泡沫铝板层1，所述面层为厚度2～20mm的人造石板层2，所述中间层为玻璃纤维网格布层3，所述基层通过第一胶粘剂与中间层相粘结，所述面层通过第二胶粘剂与中间层相粘结。
在上述实施例中，所述第一胶粘剂优选为环氧树脂胶粘剂。所述第二胶粘剂优选为石材胶粘剂。
具体的，请参照图1所示，本发明提供的复合人造石板的生产方法，包括以下步骤：
步骤1、用第一胶粘剂将玻璃纤维网格布粘贴在泡沫铝板上；
步骤2、用第二胶粘剂将厚度为2～20mm的人造石板粘贴于玻璃纤维网格布上；
步骤3、加压固化；
步骤4、将固化后的复合板切边，得到复合人造石板。
在上述实施例中，所述第一胶粘剂优选为环氧树脂胶粘剂。所述第二胶粘剂优选为石材胶粘剂。
进一步的，在步骤3中，加压的压力为0.2～0.5MPa，加压时间持续至第一胶粘剂和第二胶粘剂固化为止。
实施例1
1、用环氧树脂胶粘剂将玻璃纤维网格布粘贴在泡沫铝板上；
2、用石材胶粘剂将厚度为2mm的人造石板粘贴于玻璃纤维网格布上；
3、加压固化，加压的压力为0.2MPa，加压时间持续至环氧树脂胶粘剂和石材胶粘剂固化为止。
4、将固化后的复合板切边，得到复合人造石板。
实施例2
1、用环氧树脂胶粘剂将玻璃纤维网格布粘贴在泡沫铝板上；
2、用石材胶粘剂将厚度为10mm的人造石板粘贴于玻璃纤维网格布上；
3、加压固化，加压的压力为0.3MPa，加压时间持续至环氧树脂胶粘剂和石材胶粘剂固化为止。
4、将固化后的复合板切边，得到复合人造石板。
实施例3
1、用环氧树脂胶粘剂将玻璃纤维网格布粘贴在泡沫铝板上；
2、用石材胶粘剂将厚度为20mm的人造石板粘贴于玻璃纤维网格布上；
3、加压固化，加压的压力为0.5MPa，加压时间持续至环氧树脂胶粘剂和石材胶粘剂固化为止。
4、将固化后的复合板切边，得到复合人造石板。
对比例1
1、用石材胶粘剂将厚度为2mm的人造石板粘贴在泡沫铝板上；
2、加压固化，加压的压力为0.2MPa，加压时间持续至石材胶粘剂固化为止。
3、将固化后的复合板切边，得到复合人造石板。
对比例2
1、用石材胶粘剂将厚度为10mm的人造石板粘贴在泡沫铝板上；
2、加压固化，加压的压力为0.3MPa，加压时间持续至环氧树脂胶粘剂和石材胶粘剂固化为止。
3、将固化后的复合板切边，得到复合人造石板。
对比例3
1、用石材胶粘剂将厚度为20mm的人造石板粘贴在泡沫铝板上；
2、加压固化，加压的压力为0.5MPa，加压时间持续至环氧树脂胶粘剂和石材胶粘剂固化为止。
3、将固化后的复合板切边，得到复合人造石板。
性能测试：
1、将上述实施例1～3和对比例1～3制得的复合人造石板置于冷热循环试验箱内，设定低温温度为-20℃，低温持续时间30s，设定高温温度为150℃，高温持续时间30s，循环测试500次。
测试结果显示：对比例1～3得到的复合人造石板的人造石板层发生翘曲变形，人造石板层与泡沫铝板层发生剥离。而实施例1～3得到的复合人造石板无翘曲变形，层间结合稳定。
2、对上述实施例1～3和对比例1～3制得的复合人造石板分别进行抗冲击强度、抗裂、消音和隔热测试，测试结果显示，实施例1～3制得的复合人造石板，其抗冲击强度相比对比例1～3制得的复合人造石板，提升了10～20％，抗裂性能、消音性能和隔热性能也均有明显的提升。
综上所述，本发明的有益效果在于：通过在人造石板层和泡沫铝板层之间增设玻璃纤维网格布层，不仅有效解决了泡沫铝板和人造石板的热胀冷缩系数不一致导致的人造石板层易翘曲变形和人造石板层易与泡沫铝板层相互剥离的问题，而且能大幅提升复合人造石板的结构强度、抗裂性能、阻燃性能、防腐性能和消音隔热等性能，更好的满足了市场对轻薄化、高性能、低成本的复合人造石板的需求，经济效益十分显著。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等同变换，或直接或间接运用在相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (7)

1.一种复合人造石板，其特征在于：包括基层、面层及位于基层和面层之间的中间层，所述基层为泡沫铝板层，所述面层为厚度2～20mm的人造石板层，所述中间层为玻璃纤维网格布层，所述基层通过第一胶粘剂与中间层相粘结，所述面层通过第二胶粘剂与中间层相粘结。
2.根据权利要求1所述的复合人造石板，其特征在于：所述第一胶粘剂为环氧树脂胶粘剂。
3.根据权利要求1所述的复合人造石板，其特征在于：所述第二胶粘剂为石材胶粘剂。
4.一种复合人造石板的生产方法，其特征在于，包括以下步骤：
步骤1、用第一胶粘剂将玻璃纤维网格布粘贴在泡沫铝板上；
步骤2、用第二胶粘剂将厚度为2～20mm的人造石板粘贴于玻璃纤维网格布上；
步骤3、加压固化；
步骤4、将固化后的复合板切边，得到复合人造石板。
5.根据权利要求4所述的复合人造石板的生产方法，其特征在于：在步骤3中，加压的压力为0.2～0.5MPa，加压时间持续至第一胶粘剂和第二胶粘剂固化为止。
6.根据权利要求4所述的复合人造石板的生产方法，其特征在于：所述第一胶粘剂为环氧树脂胶粘剂。
7.根据权利要求4所述的复合人造石板的生产方法，其特征在于：所述第二胶粘剂为石材胶粘剂。
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