CN106365899B - A kind of method that industrial residue prepares siliceous fertilizer - Google Patents

A kind of method that industrial residue prepares siliceous fertilizer Download PDF

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Publication number
CN106365899B
CN106365899B CN201610748483.2A CN201610748483A CN106365899B CN 106365899 B CN106365899 B CN 106365899B CN 201610748483 A CN201610748483 A CN 201610748483A CN 106365899 B CN106365899 B CN 106365899B
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siliceous fertilizer
industrial residue
fertilizer
manganese
electrolytic manganese
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CN106365899A (en
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李佳
杜冬云
李金林
叶恒朋
彭秋菊
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South Central Minzu University
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South Central University for Nationalities
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/80Soil conditioners
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05DINORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
    • C05D9/00Other inorganic fertilisers

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Soil Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention relates to the technical fields of industrial residue recycling and reusing, disclose a kind of method that industrial residue prepares siliceous fertilizer.Preparation method be by electrolytic manganese residues, flyash, sodium carbonate, sodium hydroxide in planetary ball mill, by ratio of grinding media to material 5-10 g/g, revolving speed 150r/min-250r/min, ball milling 20-60min, it is uniformly mixed, is then placed in microwave high-temperature sintering furnace, control temperature in 750-850 DEG C of calcining 10-60min, after crushed, the siliceous fertilizer based on industrial residue is made.The siliceous fertilizer reaches NY/T797-2004 The Ministry of Agriculture of the People's Republic of China, MOA siliceous fertilizer standard.A large amount of electrolytic manganese residues can be effectively utilized in the present invention, and production procedure is short, easy to operate, turn waste into wealth, and provide an effective way for manganese slag resource utilization.

Description

A kind of method that industrial residue prepares siliceous fertilizer
Technical field
The present invention relates to the technical fields of industrial residue recycling and reusing, and in particular to a kind of industrial residue prepares siliceous fertilizer Method realizes the harmless treatment of electrolytic manganese residues.
Background technique
Silicon is one of the chief elements in the earth's crust, in the soil mainly with a variety of shapes such as crystalline silicon, amorphous silicon and organosilicon Formula exists.With the rapid development of modern agricultural technology, researcher has found that amorphous silicon and water-soluble silicon can be mentioned significantly in soil The yield of high crops, moreover it is possible to improve the performances such as crops resistant to lodging, disease resistance, drought-resistant, and promote the decomposition of organic fertilizer, promote Into nutrient effective use, the harmful substances such as ferrous and methane are mitigated or eliminated harm, make loosing soil and prevent heavy metal Pollution and other effects.However the silicon in soil, mainly based on crystalline silicon, only effective silicon existing in soil is difficult to meet farming The production requirement of object.China is large agricultural country, and through investigating, the Yangtze river basin has 70% soil to lack silicon, Liaodong Peninsula, Huang-Huai-Hai Area's general soil lacks silicon, therefore exploitation prepares siliceous fertilizer and is particularly important.
Currently, there are mainly two types of the methods of domestic production siliceous fertilizer.One kind be it is artificial synthesized, cost is relatively high;Another kind is adopted It is process with industrial solid castoff, mainly includes high-speed rail metallurgical slag, phosphoric acid industry waste residue, flyash, gangue, silicon ash Stone, cullet etc. realize the recycling of resource by suitable technique, are the developing direction of siliceous fertilizer preparation process.
Electrolytic manganese metal slag (hereinafter referred to as are as follows: manganese slag) is after manganese carbonate ore prepares manganese sulfate solution by sulfuric acid process leaching Remaining acid waste residue, discharge amount is big, and according to statistics, every production 1t manganese metal will generate the manganese slag of 8-9t, and China is mostly electric The method that Xie Meng enterprise is all made of stockpiling of building a dam does not only take up valuable land resource, and due to cinder field construction or rain drop erosion The problem of, plurality of heavy metal, ammonia nitrogen can be flowed into surrounding body and soil therewith in slag, cause environmental pollution, be seriously endangered Therefore periphery safety of human and livestock selects a kind of suitable method imperative using manganese slag.According to investigations, contain in manganese slag organic Nutrient or substance including matter, ammonium sulfate, manganese, silicon, selenium, ammonia nitrogen, potassium, sodium, iron, boron etc., are necessary to crop production Nutrient can increase the fertilizer efficiency of soil, promote the growth of crop.If certain processing can be passed through, siliceous fertilizer is made in manganese slag, The effective recycling for being not only able to achieve manganese slag is utilized with comprehensive resource, and reduces the pollution to environment, generates good economic effect Benefit, environmental benefit and social benefit.
Currently, having the method that fertilizer is made in electrolytic manganese residues by some document reports, these contents reported in the literature are plucked It records as follows:
Chinese patent CN102372527A discloses a kind of preparation method of Si-Ca-Zn-S-Mg fertilizer, by industrial manganese slag weight It is raw material than 55-65%, Iron Ore Powder 3-8%, boron mud 3-8%, ashes 18-22%, zeolite powder, rare-earth original ore, is acidified with sulfuric acid, Obtain product A;Sulfuric acid acidic phosphorus mine powder obtains B;Humic acid, ammonium sulfate, water three are mixed into ammonification chelating, obtain C;By three kinds Product and magnesium sulfate mixing are obtained than more comprehensively middle trace-element compound fertilizer.This method mainly uses wet processing, utilizes A large amount of, middle amount and microelement are combined together, prepare Si-Ca-Zn-S-Mg fertilizer, effectively by manganese slag, ashes, rare-earth original ore etc. Ground improves utilization rate of fertilizer, has saved the energy, but not silicon in activation electrolytic manganese slag.
Jiang Minglei et al. carried out electrolytic manganese metal slag prepare silicomanganese fertilizer experimental study (nation manganese industry, 2014,32 (2): 16-19), the auxiliary agents, in mass ratio 1.00:0.60:0.15 such as calcium carbonate, sodium carbonate, sodium hydroxide are added in electrolytic manganese residues: 0.10, through high-temperature calcination, the available silicon content of acquisition reaches 6.94%, and obtains available silicon content with Microwave Digestion and reach 8.08%, while water-soluble manganese content, up to 1.51%, solubility in citric acid manganese content meets silicomanganese fertilizer standard up to 5.01%.The technology is adopted With high-temperature calcination technique and Microwave Digestion refined manganese dioxide slag, silicomanganese fertilizer is prepared, silicon obtains in manganese slag activates to a certain extent, but not Reach siliceous fertilizer standard.
Zhu Yahong has been carried out electrolytic manganese residues manure resources research on utilization (professional degree, Ningxia University paper, 2015), opinion Text has investigated electrolytic manganese residues and electrolytic manganese residues and organic-inorganic compound mixed fertilizer to soil physico-chemical property and agricultural product security respectively It influences.The result shows that application electrolytic manganese residues are better than inorganic fertilizer efficiency is administered alone;It is beautiful after electrolytic manganese residues and organic fertilizer compounding application Rice dry-matter accumulation amount dramatically increases;After electrolytic manganese residues-inorganic composite mixed fertilizer application, capsicum Vc and solvable sugared content significantly increase Add;And after electrolytic manganese residues and organic-inorganic compound mixed fertilizer application, promote plant growth and development, foods met food security standard is The new-type fertilizer resource that can be developed and used.The research using crops are directly applied electrolytic manganese residues and and electrolytic manganese residues with have Machine-inorganic composite mixed fertilizer method explores the fertilizer efficiency of electrolytic manganese residues, but untreated manganese slag cannot achieve resource and maximize benefit With.
Wang Jing, agriculture Gui Yin, Du Dongyun et al. have carried out research (the comprehensive benefit of mineral products that manganese leached mud prepares white carbon black and manganese fertilizer With .2012,6:57-59), paper extracts white carbon black using industrial manganese leached mud as raw material, and water-soluble manganese content is in waste residue 1.6%, solubility in citric acid manganese content is 5.1%, reaches the requirement of manganese fertilizer, and adding HyPerF10 is anticaking agent, is reached in additional amount To after 0.07%, the anti-caking time gradually extends.Silicon extraction in manganese slag is mainly prepared into white carbon black, manganese reaches manganese fertilizer in waste residue It is required that but leached using high-concentration sodium hydroxide solution, corrosive equipment, and produce a large amount of lye and need to handle.
In conclusion the technique that existing literature is reported, generally just for water-soluble and solubility in citric acid element straight in manganese slag Utilization, especially promoter manganese are connect, and resource utilization is not realized to existing silicon a large amount of in slag.And China's soil there is a serious shortage of Active silicon resource, if the demand agriculturally to siliceous fertilizer can not only be alleviated, and be able to achieve to manganese slag using the silicon resource in manganese slag Efficient utilization.Therefore, it selects the silicon in a kind of suitable method activation electrolytic manganese slag to prepare siliceous fertilizer to have great importance.
Summary of the invention
For the deficiencies in the prior art, ball milling-microwave coupling technology is utilized the object of the present invention is to provide a kind of The method of activated industrial preparing silicon fertilizer from waste dregs, siliceous fertilizer fineness (passing through 250 μm of standard screens) >=80% obtained, effective silicon (with SiO2Meter) content >=20%, the product of moisture content≤3% reaches NY/T797-2004 The Ministry of Agriculture of the People's Republic of China, MOA silicon Fertile standard.
To realize the above-mentioned technical purpose, the invention adopts the following technical scheme:
Electrolytic manganese residues, flyash, sodium carbonate, sodium hydroxide are pressed matter first by a kind of method that industrial residue prepares siliceous fertilizer Amount is added in planetary ball mill than 1:0.3-0.5:0.4-0.6:0.1, by ratio of grinding media to material 5-10g/g, revolving speed 150r/min-250r/ Min, ball milling 20-60min, then charges material into porcelain boat, is put into microwave high-temperature sintering furnace, controls temperature in 750-850 DEG C calcining 10-60min, after crushed, be made the siliceous fertilizer based on industrial residue.
The electrolytic manganese residues refer to the acid slag that manganese carbonate ore obtains after sulfuric acid process is soaked, and crushed 100 after drying Mesh is spare.
The flyash is the solid waste of power plant soot discharge, and heated crushed after being dried is sieved with 100 mesh sieve with spare.
The present invention is compared with existing manganese slag prepares soil fertility quality technology, substantive distinguishing features outstanding and significant progress It is:
(1) compared with existing technique, the present invention uses ball milling-microwave coupling technology, with conventional high temperature calcining technology phase Than heating rate is fast, and the reaction time is short, shortens 3-6 times than conventional roasting;
(2) compared with existing manganese slag prepares the treatment process of fertilizer, the effective use of silicon resource in manganese slag is realized, is passed through After activation in product effective silicon (with SiO2Meter) content >=20%, it is much higher than prior art available silicon content obtained;
(3) compared with existing siliceous fertilizer preparation process, Soluble Manganese, solubility in citric acid manganese are activated in manganese slag, improve fertilizer Fertilizer efficiency, and the aobvious alkalinity of obtained fertilizer can play the role of improveing acid soil.
Specific embodiment
The present invention is further illustrated by the following example, but is not restricted by the embodiments.Own in the following example Unless otherwise specified the unit of number, ratio and percentage, refers both to quality.
Electrolytic manganese residues refer to the acid slag that manganese carbonate ore obtains after sulfuric acid process is soaked, and crush sieve with 100 mesh sieve after drying Spare, component is as shown in table 1.
1 electrolytic manganese residues constituent analysis of table
Flyash is the solid waste of power plant soot discharge, and heated crushed after being dried is sieved with 100 mesh sieve with spare, and component is such as Shown in table 2.
2 flyash constituent analysis of table
Ingredient SiO2 Effective silicon Al Fe Ca Mg Na K
Content (%) 56.22 1.36 5.61 4.18 4.86 1.75 2.79 1.31
Embodiment 1
A kind of method that industrial residue prepares siliceous fertilizer: by electrolytic manganese residues, flyash, sodium carbonate, sodium hydroxide by 1:0.4: 0.6:0.1 ratio is added in planetary ball mill, and by ratio of grinding media to material 5g/g, revolving speed 150r/min, Ball-milling Time 20min is mixed It closes, the material mixed is fitted into porcelain boat, is put into microwave high-temperature sintering furnace, calcination temperature is 800 DEG C, and calcination time is 30min;After crushed, fineness (by 250 μm of standard screens) >=80% are obtained, effective silicon is (with SiO2Meter) content be 21.05%, PH is 9.87, the siliceous fertilizer product of moisture content≤3%.
The measuring method of siliceous fertilizer pH are as follows: the measurement of NY/T 1377-2007 soil pH.
Embodiment 2-3 is same.
Embodiment 2
A kind of method that industrial residue prepares siliceous fertilizer: by electrolytic manganese residues, flyash, sodium carbonate, sodium hydroxide by 1:0.3: 0.4:0.1 ratio is added in planetary ball mill, and by ratio of grinding media to material 8g/g, revolving speed 200r/min, Ball-milling Time 40min is mixed It closes, then the material mixed is fitted into porcelain boat, is put into microwave high-temperature sintering furnace, calcination temperature is 850 DEG C, calcination time For 10min;After crushed, fineness (by 250 μm of standard screens) >=80% are obtained, effective silicon is (with SiO2Meter) content is 20.59%, pH 10.53, the siliceous fertilizer product of moisture content≤3%.
Embodiment 3
A kind of method that industrial residue prepares siliceous fertilizer: by electrolytic manganese residues, flyash, sodium carbonate, sodium hydroxide by 1:0.5: 0.5:0.1 ratio is added in planetary ball mill, and by ratio of grinding media to material 10g/g, revolving speed 250r/min, Ball-milling Time 60min is mixed It closes, then the material mixed is fitted into porcelain boat, is put into microwave high-temperature sintering furnace, calcination temperature is 750 DEG C, calcination time For 60min;After crushed, fineness (by 250 μm of standard screens) >=80% are obtained, effective silicon is (with SiO2Meter) content is 20.19%, pH 8.57, the siliceous fertilizer product of moisture content≤3%.
3 embodiment 1-3 siliceous fertilizer test result of table
The above is better embodiment of the invention, is not intended to restrict the invention, all institutes under thinking of the present invention The various changes and modifications of work, should be included within the scope of the present invention.

Claims (3)

1. a kind of method that industrial residue prepares siliceous fertilizer, it is characterised in that: by electrolytic manganese residues, flyash, sodium carbonate, sodium hydroxide In mass ratio 1: 0.3-0.5: 0.4-0.6: 0.1 is added in planetary ball mill, by ratio of grinding media to material 5-10 g/g, revolving speed 150 R/min-250r/min, ball milling 20-60 min, then charges material into porcelain boat, is put into microwave high-temperature sintering furnace, control temperature Degree is in 750-850 DEG C of calcining 10-60 min, after crushed, the siliceous fertilizer based on industrial residue is made;
Siliceous fertilizer fineness >=80%, effective silicon is with SiO2Count content >=20%, moisture content≤3%;
The fineness refers to through 250 μm of standard screens.
2. the method that industrial residue according to claim 1 prepares siliceous fertilizer, it is characterised in that: the electrolytic manganese residues refer to carbon The acid slag that sour manganese ore obtains after sulfuric acid process is soaked, crushing sieves with 100 mesh sieve spare after drying.
3. the method that industrial residue according to claim 1 prepares siliceous fertilizer, it is characterised in that: the flyash is power plant's combustion The solid waste of coal discharge, heated crushed after being dried are sieved with 100 mesh sieve with spare.
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CN108262336B (en) * 2018-02-24 2021-05-14 昆明理工大学 Solidification treatment method for electrolytic manganese slag
CN109896871B (en) * 2018-12-06 2021-07-06 桂林理工大学 Green silicon fertilizer and preparation method thereof
CN111018573A (en) * 2019-12-24 2020-04-17 江阴硕人节能环保科技有限公司 Silicon fertilizer and production process thereof
CN111704905A (en) * 2020-06-18 2020-09-25 韶关学院 Soil remediation agent and preparation method and application thereof
CN111943730A (en) * 2020-07-14 2020-11-17 卢建军 Preparation process of high-doped fly ash potassium-rich silicon fertilizer
CN115073228B (en) * 2021-03-12 2024-04-02 国家能源投资集团有限责任公司 Silicon fertilizer and preparation method thereof
CN115108869B (en) * 2022-06-15 2023-09-26 华南理工大学 Method for producing organic-inorganic compound soil conditioner by using coal gangue and product thereof

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JPS5562873A (en) * 1978-10-31 1980-05-12 Sanyo Kokusaku Pulp Co Manufacture of slag silicic fertilizer pellet
CN102391021B (en) * 2011-08-15 2013-09-18 广州钢铁企业集团有限公司 Method for producing silicon-calcium-magnesium fertilizer by using ironmaking blast furnace water-quenching slag as raw materials
CN102757274B (en) * 2012-06-30 2014-09-24 华南农业大学 Preparation method for physicochemical comprehensive release promotion of silicon fertilizer rich in silicon minerals
CN104387206B (en) * 2014-10-31 2017-03-15 河北中瑞农业科技有限公司 A kind of preparation method of silico-calcium potassium magnesium soil conditioner
CN105819960A (en) * 2016-03-21 2016-08-03 新疆中合大正商贸有限公司 Technology utilizing steel slag and city domestic sludge to produce sustained-release silicon fertilizer
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