Content of the invention
In view of this, it is an object of the invention to provide a kind of free process control system of stock yard and method.
An object of the present invention is achieved through the following technical solutions, a kind of free Row control system of stock yard
System, including flow process decision system, process control system and apparatus control system,
Described flow process decision system is used for Establishing process Tactic selection model, and this model is used for generating between beginning and end
All conveying circuits, and optimum flow process is gone out according to cost, energy consumption, time, line length, production schedule strategy dynamic decision, and
Consider each flow process and the status attribute of equipment, the flow process between beginning and end is carried out with screening sequence, and flow process is believed
Breath and flow control instructions are issued to process control system, and read flow state and equipment state in real time;
The flow process initialization information that described process control system process receives, is believed by path navigation model analyzing flow process
Breath, facility information, upstream-downstream relationship and flow control instructions, set up and real-time update flow performing relief area, realize flow process shape
State changeover control logic, flow state transformation process is converted into single devices self-navigation control instruction, and to flow state
Carry out real-time broadcast, real-time tracking is carried out to stream information simultaneously;
Described apparatus control system carries out abstract refinement to control object characteristic, real according to the Navigation Control instruction receiving
The now standardization control to equipment operation, and real-time broadcast is carried out to equipment running status.
The second object of the present invention is achieved through the following technical solutions, a kind of free Row control side of stock yard
Method, comprises the following steps:
Step 1: Establishing process decision system and flow data table;
Step 2: Establishing process Tactic selection model;
Step 3: flow control instructions are issued to process control system by flow process decision system;
Step 4: process control system process of analysis control instruction type, set up and update flow performing relief area;
Step 5: process control system passes through path navigation model, the flow process control in reading process of analysis executive buffer
System instruction, and the equipment Navigation Control of issuing instructs apparatus control system, carries out monitor in real time to flow state, to stream simultaneously
Information carries out real-time tracking;
Step 6: apparatus control system, according to the equipment operation instruction receiving, direction instruction and position command, calls standard
The single devices control function block changed, realizes the fault detect of single devices itself and operating controls;
Step 7: apparatus control system sets up device status data, reads in real time for flow process decision system and process control system
Take;
Step 8: flow performing buffer information and the apparatus control system of process control system is read at flow monitoring interface
Status information of equipment, and carry out synthesis, the collected state realizing flow process monitors and centralized operation.
Further, described Establishing process Tactic selection model specifically includes: adopts optimal path algorithm, according to starting point and end
Point Automatic generation of information beginning and end between all conveying circuits, on cost, energy consumption, the time, line length, the production schedule
Strategy, and consider each flow process and the status attribute of equipment, realizes the automatic sieving sequence of flow process, realize flow process automatically
Preferably select or manually select.
Further, in step 4, described flow performing relief area includes:
1) set up facility information set: dev [1..n]={ dev [1], dev [2] ... dev [n] }, wherein, dev [n] is
The information aggregate of n-th equipment, n is maximum number of devices in a flow process;
2) Establishing process information aggregate: flow [1..m]=flow [1], flow [2] ... flow [m] }, wherein, flow
[m] is the information aggregate of m article of flow process, and m is the maximum flow process quantity in a flow process relief area, and flow [m] comprises above-mentioned steps
1) dev [1..n] set, all contains the information of this flow process all devices in every procedure information, and flow process itself
Control information and status information, m is the maximum flow process quantity in flow process relief area;
3) Establishing process control system executive buffer set: buffer [1..k]={ buffer [1], buffer
[2] ... buffer [k] }, wherein, buffer [k] is the information of kth bar executive buffer, and k is the flow process allowing simultaneously to run
Maximum quantity, buffer [k] comprises above-mentioned steps 2) flow [1..m] set, that is, all integrated in each executive buffer
The information of procedure information, facility information, and self buffer.
Due to using above technical scheme, the invention has the advantages that
1. the invention provides a complete raw material station control system solution.
2. the present invention is energy-saving by flow process circuit preferred implementation, reduces production cost.
3., present invention achieves the self-navigation operating of flow process Centralized Monitoring and flow sheet equipment, simple operation, improve and produce
Efficiency, reduces human input.
4., present invention achieves the real-time tracking of stream information, establish for making digitized stock yard and intelligent logistics system
Solid foundation.
5. the present invention makes Control system architecture become apparent from by the method for hierarchical design it is achieved that standardization and module
Change design, greatly reduce later stage system maintenance and the difficulty of system extension transformation.
Specific embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail.
A kind of free process control system of stock yard, controls system including flow process decision system, process control system and equipment
System,
Described flow process decision system is used for Establishing process Tactic selection model, and this model is used for generating between beginning and end
All conveying circuits, and optimum flow process is gone out according to cost, energy consumption, time, line length, production schedule strategy dynamic decision, and
Consider each flow process and the status attribute of equipment, the flow process between beginning and end is carried out with screening sequence, and flow process is believed
Breath and flow control instructions are issued to process control system, and read flow state and equipment state in real time.Flow process decision system
Contain a flow data, for the storage of the information such as facility information, procedure information, route restrictive condition, flow data table
Can be excel table, access table, text or database table.
The flow process initialization information that described process control system process receives, is believed by path navigation model analyzing flow process
Breath, facility information, upstream-downstream relationship and flow control instructions, set up and real-time update flow performing relief area, realize flow process shape
State changeover control logic, flow state transformation process is converted into single devices self-navigation control instruction, and to flow state
Carry out real-time broadcast, real-time tracking is carried out to stream information simultaneously.
Described apparatus control system carries out abstract refinement to control object characteristic, real according to the Navigation Control instruction receiving
The now standardization control to equipment operation, and real-time broadcast is carried out to equipment running status.
The present invention adopts a kind of new control system software and hardware architecture, and control system is divided into flow process decision system, flow process
Control system and three function control regions of apparatus control system, are come between three by way of instruction transmission, state broadcast
Realize flow operations monitoring and equipment interlocking controls.Flow process decision system establishes flow process Tactic selection model, can automatically generate
All conveying circuits between beginning and end, and dynamic certainly according to the strategy such as cost, energy consumption, time, line length, production schedule
Plan optimum flow process.Process control system sets up path navigation model, realize flow process operating self-navigation and stream information from
Motion tracking.Apparatus control system carries out abstract refinement to control object characteristic, realizes the standardization control that equipment operates automatically.This
Invention achieves automatically preferably operating of circuit flow process with the self-navigation of equipment, and the Automated water that improve control system is gentle
Intelligence degree, it is ensured that quick, accurate, safe, the dispensing in order of material, effectively reduces production cost and human input;Real
Show the real-time tracking of stream information, establish solid foundation for making digitized stock yard and intelligent logistics system;And pass through
Control system architecture is become apparent from the method for hierarchical design it is achieved that standardization and modularized design, after greatly reducing
Phase system maintenance and the difficulty of system extension transformation.
In the present invention, flow process decision system, process control system and apparatus control system both each can individually become and be
System is it is also possible to mutually merge into combined system;Flow process decision system, process control system and apparatus control system both can be disposed
In server or pc platform it is also possible to be deployed in plc or other programmable logic controller (PLC) platforms.
In the present embodiment, process control system and apparatus control system are functionally relatively independent, Row control
System is responsible for the chain control between resource dispensing and the equipment between flow process, apparatus control system monomeric charge equipment itself
Fault detect and operating control, and two systems pass through instruction transmission and state broadcast carries out information exchange.
In addition the present invention also provides a kind of stock yard free flow control method, and the stock yard with certain iron and steel corporation is
Example, this stock yard has 1000 equipment, 2000 flow processs altogether.
Step 1: Establishing process decision system and flow data table;
Flow process decision system comprises process selecting interface, Row control interface, flow process monitoring interface, flow database, choosing
Select screening model.
Process selecting interface provides function, and starting and terminal point selects, and the decision strategy such as energy consumption, line length, run time selects
Select.
Row control interface provides flow process function control button: flow startup, and flow process stops, and flow process switches, and flow process is collaborated,
Stop simultaneously, remove and stop together, flow process resets, start to be fed, stop feed.
Flow process monitoring interface shows all flow processs of current operation, including executive buffer number, flow process number, process flow operation shape
State, device name, equipment state.
The flow data table set up includes:
1) single devices attribute list: this table comprises device name, code, length, the speed of service, power consumption etc..
2) it route forbidden list: current device forbids the upstream device being prohibited to move towards.Do not refer to the carrying capacity of upstream and downstream not
Join, physically path but do not meet technological requirement path need exclude.
3) procedure information table: this table includes flow process attribute, plays point device, end device, flow sheet equipment code etc..
4) process flow operation table: the procedure information currently having run.
Step 2: Establishing process trade-off decision model.
The |input paramete of model has:
1) point device, end device, decision strategy rule are played.
2) controlling interface basic procedure control instruction.
3) flow data table.
4) flow status indication of operational process.
5) equipment state to be run.
The output of model has:
1) flow process initialization directive.
2) the basic control instruction of flow process.
This model adopts optimal path algorithm, according to all defeated between beginning and end Automatic generation of information beginning and end
Line sending road, on cost, energy consumption, the time, line length, the strategy such as the production schedule, and consider the shape of each flow process and equipment
State attribute, realizes the automatic sieving sequence of flow process.
Step 3: flow control instructions are issued to process control system by flow process decision system.
Flow control instructions include two kinds: a kind of be to increase the flow process initialization directive using during a new technological process, a kind of
It is to the control instruction taking flow process.
Building general instruction format is: instruction type code+command content.
Initialization directive is: initialization directive type code+procedure information.
Basic control instruction is: basic control instruction type code+flow process attribute.
Foundation basic control instruction type as follows:
Flow startup: instruction type code 01;
Flow process stops: instruction type code 02;
Flow process switches: instruction type code 03;
Flow process is collaborated: instruction type code 04;
Stop simultaneously: instruction type code 05;
Remove and stop together: instruction type code 06;
Flow process resets: instruction type code 07;
Start to be fed: instruction type code 08;
Stop feed: instruction type code 09;
Groove position is changed: instruction type code 10;
Step 4: process control system process of analysis control instruction type, set up and update flow performing relief area
After process control system receives the control instruction that step 3 is sent, determine whether flow process initialization directive.If
Instruct as initialization directive, then in querying flow, whether all devices state is ready to, and accounts for if any equipment fault, by other flow processs
With etc. unripe fault message, then by initialization failure information return to flow process decision system;If all devices in flow process
It is ready to, then initialization successful information is returned to flow process decision system, set up simultaneously and initialize flow process executive buffer
Information.If instructed as basic control instruction, the flow control instructions described in the step 3 that will receive, be converted to correspondence
Row control word, and write flow performing relief area.
Build executive buffer
1) set up facility information set: dev [1..100]={ dev [1], dev [2] ... dev [100] }.Article one, flow process
Middle maximum number of devices is 100.
2) Establishing process information aggregate: flow [1..4]=flow [1], flow [2] ... flow [4] }.Article one, flow process
The maximum flow process quantity in relief area is 4.Flow [m] comprises above-mentioned steps 1) dev [1..n] set, believe in each flow process
The procedure information of this flow process and the information of all devices is all contained in breath.
3) the executive buffer set of Establishing process control system:
Buffer [1..2000]=buffer [1], buffer [2] ... buffer [2000] }.Allow to cache simultaneously
Path combination maximum quantity is 2000.Buffer [k] comprises above-mentioned steps 2) flow [1..m] set, that is, each execute
All it is integrated with the information of procedure information, facility information, and self buffer in relief area.
Step 5: process control system passes through path navigation model, the flow process control in reading process of analysis executive buffer
System instruction, and the equipment Navigation Control of issuing instructs apparatus control system, carries out monitor in real time to flow state, to stream simultaneously
Information carries out real-time tracking.
As flow control instructions effectively then execute corresponding flow state changeover control logic, by procedure information, equipment letter
Breath, upstream-downstream relationship and basic control instruction resolve to the operating of each equipment, position and direction instruction by step.As flow process control
Instruction ignore processed, then abandon this instruction.
In order to preferably carry out Row control, define the flow state in each stage, process control system is according to flow process control
System instruction is changed between each flow state to flow process.
Flow process is ready to: a flow process newly increasing, and after process control system initialization success, flow state is that " flow process is accurate
Get ready ".
In flow startup: operator, to a ready flow process, clicks on flow process start button, and flow process sets from last
For starting startup, flow state is " in flow startup ".
Process flow operation: in flow process, all devices all start and complete, and no any fault, flow state is automatically converted to " stream
Cheng Yunhang ".
In flow process feed: under process flow operation state, flow process head equipment is sent and can start feed instruction, when first equipment
After starting feed, flow state is automatically converted to " in flow process feed ".
During flow process stops: under " process flow operation " and " in flow process feed " state, operator will terminate process flow operation, then point
Hit flow process stop button.Flow process can stop flow process according to from first equipment to the order of last equipment.Wholly off complete in flow sheet equipment
Cheng Qian, flow state is " during flow process stops ".After the completion of flow sheet equipment is wholly off, flow state is automatically converted to " flow process
It is ready to ".
Flow process fault: under any of the above described flow state, have device fails, then flow state is automatically converted to " stream
Journey fault ".Current device fault will stop upstream all devices simultaneously and run, but not affect upstream device and run.When equipment event
After barrier is repaired, operator's pointing device failure reset, flow state can be automatically converted to " flow process is ready to ".
Flow process is stopped together: under any of the above described flow state, operator can send the neat stop instruction of flow process, this instruction to flow process
For emergent stopping instruction.In flow process all devices can wholly off operation immediately, flow state is walked around as " flow process is stopped together " automatically,
And this flow process is locked, and does not allow other any operations.Release and stop state together, need operator click on remove stop together by
Button, flow state reverts to " flow process is ready to ".
Step 6: apparatus control system, according to the equipment operation instruction receiving, direction instruction and position command, calls standard
The single devices control function block changed, realizes the fault detect of single devices itself and operating controls.
Step 7: apparatus control system sets up following device status data, real for flow process decision system and process control system
When read.
Devstate [1..1000]=devstate [1], devstate [2] ... devstate [1000] }
Wherein, maximum device quantity is 1000.Equipment state includes: device code, and whether equipment is ready to, and whether equipment
Faulty, whether equipment runs, and whether equipment is taken by flow process.
Step 8: flow performing buffer information and the apparatus control system of process control system is read at flow monitoring interface
Status information of equipment, and carry out synthesis, the collected state realizing flow process monitors and centralized operation.
Step 9: realize a key flow process switching, a key flow process interflow.
One key flow process switching: the startup of target switching flow and the shutdown of old flow process can be synchronously complete by operating in a key
Become.Flow process decision system issues " flow process switching command ", unshared the setting of process control system automatic target switching flow
Standby, stop the unshared equipment of old flow process, and keep shared device not shut down, save flow process switching time and start energy consumption.
One key flow process interflow: for first equipment is different, a plurality of flow process of last equipment identical, can be complete by operating in a key
Become flow process parallel running.Flow process decision system issues " flow process interflow instruction ", process control system automatic new technological process non-
Shared device, and keep the unshared equipment of old flow process and shared device not to shut down, realize multiple source points and convey toward a terminal
The interflow operation of material.
Finally illustrate, preferred embodiment above only in order to technical scheme to be described and unrestricted, although logical
Cross above preferred embodiment the present invention to be described in detail, it is to be understood by those skilled in the art that can be
In form and various changes are made to it, without departing from claims of the present invention limited range in details.