CN106352727A - Phase-change cold storage module and manufacturing tool and manufacturing method thereof - Google Patents
Phase-change cold storage module and manufacturing tool and manufacturing method thereof Download PDFInfo
- Publication number
- CN106352727A CN106352727A CN201611008775.9A CN201611008775A CN106352727A CN 106352727 A CN106352727 A CN 106352727A CN 201611008775 A CN201611008775 A CN 201611008775A CN 106352727 A CN106352727 A CN 106352727A
- Authority
- CN
- China
- Prior art keywords
- vaporizer
- change cold
- storage module
- cold storage
- module housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D20/00—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
- F28D20/02—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using latent heat
- F28D20/021—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using latent heat the latent heat storage material and the heat-exchanging means being enclosed in one container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
- B29C2049/2008—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements inside the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
- B29C2049/2021—Inserts characterised by the material or type
- B29C2049/2047—Tubular inserts, e.g. tubes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/14—Thermal energy storage
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Devices That Are Associated With Refrigeration Equipment (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
The invention discloses a phase-change cold storage module. The phase-change cold storage module comprises a template shell, a phase-change cold storage agent and an evaporator are arranged in the template shell, an evaporator inlet, an evaporator outlet and a cold storage material filling port are formed in the side wall of the template shell, and the cold storage material filling port is communicated with an inner cavity of the template shell. The invention further discloses a manufacturing tool of the phase-change cold storage module. The manufacturing tool comprises an extrusion head, reshaping tools are arranged on the two sides of an extrusion opening formed in the lower portion of the extrusion head, the reshaping tools are driven by air cylinders, a cavity mold is arranged under the reshaping tools and the extrusion opening, and an evaporator fixing tool is arranged at the bottom of the cavity mold. The invention further discloses a manufacturing method of the phase-change cold storage module, wherein the phase-change cold storage module is manufactured by means of the manufacturing tool of the phase-change cold storage module. The structure and the template shell material are changed, manufacturing is convenient, the cold storage capacity is significantly increased, and the corrosion and sealing problems can be solved.
Description
Technical field
The present invention relates to Cool Storage Technology field, particularly to a kind of phase change cold-storage module, and a kind of phase change cold-storage module
Fabricating tools, a kind of and its manufacture method of phase change cold-storage module.
Background technology
Freezer belongs to power consumption equipment, high due to running power consumption cost, and its popularization of serious restriction uses, and phase change cold-storage formula
Freezer can be carried out as the cold-storage module of low-temperature receiver by the use of the electrical energy drive refrigeration plant of network load period at a low ebb to it
Fill cold, the cold storage effect of whole day to reach peak load shifting purpose, can be met, again save about 2/3rds the electricity charge, this for
Energy-saving reduces cost important in inhibiting.
Organic low temperature phase change cold storage material, potential heat value is relatively low, mineral-type low temperature phase change cold storage material, and potential heat value is higher,
More than the twice of organic low-temperature cold accumulation material phase transformation potential heat value, mineral-type low temperature phase change cold storage material have metal is had very strong
Corrosivity, if making module housing with non-metal kind material, current technique is difficult to carry out welded seal again, and now mostly is to utilize
Metal shell built-in organic low temperature phase change cold storage material, causes cold storage capacity less, affects cold accumulation effects, so cold storage freezer
Can not popularize well.
Content of the invention
The technical problem to be solved is to provide a kind of phase change cold-storage module, and structure and its manufacturing process are carried out
Change, and template sheathing material is changed, convenient making, cold storage capacity is greatly improved, also solves the problem that corrosion and seal
Problem, to solve the above-mentioned multinomial defect leading in prior art.
For achieving the above object, the present invention provides a kind of following technical scheme: phase change cold-storage module, including module outside
Shell, this module housing is cavity structure, and phase-change material for cold storage and vaporizer are built in template inside the shell, and evaporator is arranged
In the side wall of template shell, evaporator outlet is arranged on the side wall of template shell, and the side wall of template shell is provided with cool storage material and fills
Dress mouth, this cool storage material filling exit is communicated with the inner chamber of template shell, and module housing is made using engineering plastics.
Preferably, described vaporizer is coiled vaporizer in module housing.
Preferably, described module housing is provided with module blind rivet, and module blind rivet is used for fixing vaporizer.
A kind of fabricating tools of phase change cold-storage module, including extruder head, the lower section of extruder head is provided with the both sides of extrusion
Shaping tooling, shaping tooling, by air cylinder driven, is provided with type cavity mould below shaping tooling, type cavity mould is just being arranged on extrusion
Lower section, type cavity mould bottom is provided with vaporizer fixing tool;
Vaporizer fixing tool is used for fixing coiled vaporizer.
A kind of manufacturing process of phase change cold-storage module, the fabricating tools using phase change cold-storage module manufacture phase change cold-storage mould
Block, comprises the steps:
1) plastic raw materialss agitation is heated to 180~200 DEG C;
2) plastic raw materialss move to extruder head;
3) by vaporizer fixing tool, coiled vaporizer is fixed;
4) pass through extrusion extrusion barrel shape material;
5) air cylinder driven integer frock, is shaped as flat ring-shaped and proceeds to type cavity mould, and entangle vaporizer;
6) type cavity mould matched moulds is locked;
7) pass through air inlet blowing moulding, Stress control is in 0.6-0.7mp;
8) cooling shaping, at 20~50 DEG C, time control is in 80~150s for the temperature control of type cavity mould;
9) type cavity mould opens the demoulding;
10) clout finishing is carried out to module housing
Beneficial effect using above technical scheme is: the phase change cold-storage module reduction of present configuration structure, evaporation
The built-in installation of device and vaporizer are worn being sealed in module housing blow molding of shell wall import and export and are once completed, and solve work
Engineering plastics weldability is bad, seals an insecure difficult problem, considerably reduces manufacturing cost, easily forms batch micro operations;Using
Engineering plastics substituted metal manufactures shell, solves the etching problem of mineral-type cool storage material, can be with fill mineral-type coolness storing material
Material, increases substantially cold storage capacity;Engineering plastics substituted metal manufactures containment weight and is greatly reduced, and material cost also can be significantly
Decline.
Module blind rivet is used for fixing vaporizer, and prevents module housing from deforming, and is manufactured using engineering plastics substituted metal
Shell, vaporizer is made through antiseptic metal material using corrosion-resistant or surface, and shell is once blown using blow molding process
Molding, and vaporizer is also placed in shell in blow molding process, complete the molding containing vaporizer body module simultaneously.
Brief description
Fig. 1 is the structural representation of the phase change cold-storage module of the present invention;
Fig. 2 is the fabricating tools structural representation of phase change cold-storage module;
Fig. 3 is the fabricating tools schematic side view of phase change cold-storage module.
Wherein, 1-- template shell, 2-- vaporizer, 3-- cool storage material filling exit, 4-- template blind rivet, 5-- extruder head,
6-- cylindrical shape material, 7-- shaping tooling, 8-- cylinder, 9-- type cavity mould, 10-- vaporizer fixing tool, 11-- inflatable mouth.
Specific embodiment
Describe the preferred embodiment of the present invention below in conjunction with the accompanying drawings in detail.
Fig. 1 shows a kind of specific embodiment of the present invention: phase change cold-storage module, including module housing 1, this module housing
1 is cavity structure, and vaporizer 2 is built in template shell 1, and evaporator is arranged on the side wall of module housing 1, and vaporizer goes out
Mouth is arranged on the side wall of module housing 1, and the side wall of module housing 1 is provided with cool storage material filling exit 3, this cool storage material filling exit with
The inner chamber of module housing 1 communicates, and module housing is made using high density polyethylene (HDPE) engineering plastics.
Vaporizer 2 is coiled vaporizer in module housing 1;Template shell 1 is provided with module blind rivet 4, template blind rivet 4
It is used for fixing vaporizer 2, and prevent module housing from deforming.
In conjunction with Fig. 2 and Fig. 3, a kind of fabricating tools of phase change cold-storage module, including extruder head 5, the lower section of extruder head 5 is being squeezed
The both sides of outlet are provided with shaping tooling 7, and shaping tooling 7 is driven by cylinder 8, is provided with type cavity mould 9, die cavity below shaping tooling 7
Mould 9 is arranged on the underface of extrusion, and type cavity mould 9 bottom is provided with vaporizer fixing tool 10;
Vaporizer fixing tool 10 is used for fixing coiled vaporizer;Type cavity mould 99 bottom is provided with inflatable mouth 11, blows
It is cool storage material filling exit 3 after QI KOU 11 molding.
A kind of manufacturing process of phase change cold-storage module, the fabricating tools using phase change cold-storage module manufacture phase change cold-storage mould
Block, comprises the steps:
1) plastic raw materialss agitation is heated to 180~200 DEG C;
2) plastic raw materialss move to extruder head 5;
3) by vaporizer fixing tool 10, coiled vaporizer is fixed;
4) pass through extrusion extrusion barrel shape material 6;
5) cylinder 8 drives integer frock, is shaped as flat ring-shaped and proceeds to type cavity mould 9;
6) type cavity mould 9 matched moulds is locked;
7) pass through inflatable mouth blowing moulding, Stress control is in 0.6-0.7mp;
8) cooling shaping, at 20~50 DEG C, time control is in 80~150s for the temperature control of type cavity mould 9;
9) type cavity mould 9 opens the demoulding;
10) module housing clout is repaired.
Cold-storage module is made up of shell, phase-change material for cold storage, vaporizer, and module is contained in freezer on top or side wall,
Refrigeration machine pipeline is connected with the import and export of vaporizer, start refrigeration machine internal phase-change material is filled cold, until its completely by
Till liquid phase-change is solid.Now cold is delivered in freezer by surface of shell, by the storage of adapted difference phase transition temperature
Within the temperature range of cold material and quantity are so that it may maintain freezer to be in setting, and the time of setting can be maintained.If using utilization
The electrical energy drive refrigeration plant of network load period at a low ebb carries out filling cold to it as the module of low-temperature receiver, moves peak and fills out to reach
Paddy purpose, can meet the cold storage effect of whole day, save about 2/3rds electricity charge, this is for energy-saving, reduces cost again
Important in inhibiting.
Shell is manufactured using engineering plastics substituted metal, vaporizer is adopted through antiseptic metal using corrosion-resistant or surface
Material makes, and shell adopts blow molding of blow molding process, and vaporizer is also placed in shell in blowing, completes to contain simultaneously
The molding of vaporizer body module.
Outside mould, on the Process ba- sis of conventional container blowing, increase the positioning tool of a vaporizer, use
In fixing vaporizer;Increase a discharging integer frock in extrusion material mouth bottom, for the plastics that circular annular form high temperature is extruded
Shaping transition is flat ring-shaped, and the plastics being beneficial to ring-type high temperature extrusion can smoothly be enclosed within vaporizer in continuous extrusion
Outside.
Present configuration simplify structure, vaporizer is built-in to install and wears being sealed in outside module of shell wall import and export
Once complete in the blow molding of shell, it is bad to solve engineering plastics weldability, seal an insecure difficult problem, considerably reduce
Manufacturing cost, easily forms batch micro operations;Shell is manufactured using engineering plastics substituted metal, solves mineral-type cool storage material
Etching problem, can increase substantially cold storage capacity with fill mineral-type cool storage material;Engineering plastics substituted metal manufactures containment weight
It is greatly reduced, material cost also can significantly decline.
Above-described is only the preferred embodiment of the present invention it is noted that for those of ordinary skill in the art
For, without departing from the concept of the premise of the invention, some deformation can also be made and improve, these broadly fall into the present invention
Protection domain.
Claims (5)
1. it is characterised in that including module housing, this module housing is cavity structure to a kind of phase change cold-storage module, phase change cold-storage
Material and vaporizer are built in template inside the shell, and evaporator is arranged on the side wall of module housing, and evaporator outlet is arranged
In the side wall of module housing, the side wall of module housing is provided with cool storage material filling exit, this cool storage material filling exit and module housing
Inner chamber communicate, module housing adopts engineering plastics, and uses blow molding process molding.
2. phase change cold-storage module according to claim 1 is it is characterised in that described vaporizer is snakelike in template inside the shell
Tubular evaparator.
3. phase change cold-storage module according to claim 1 is it is characterised in that described module housing is provided with template blind rivet, mould
Block blind rivet is used for fixing vaporizer and prevents module housing from deforming.
4. a kind of fabricating tools of phase change cold-storage module are it is characterised in that include extruder head, the lower section of extruder head is in extrusion
Both sides are provided with shaping tooling, and shaping tooling, by air cylinder driven, is provided with type cavity mould below shaping tooling, type cavity mould is arranged on crowded
The underface of outlet, type cavity mould bottom is provided with vaporizer fixing tool;
Vaporizer fixing tool is used for fixing coiled vaporizer.
5. a kind of manufacturing process of phase change cold-storage module is it is characterised in that manufacture phase using the fabricating tools of phase change cold-storage module
Become cold-storage module, comprise the steps:
1) plastic raw materialss agitation is heated to 180~200 DEG C;
2) plastic raw materialss move to extruder head;
3) by vaporizer fixing tool, coiled vaporizer is fixed;
4) pass through extrusion extrusion barrel shape material;
5) air cylinder driven integer frock, is shaped as flat ring-shaped and proceeds to type cavity mould, entangle vaporizer simultaneously;
6) type cavity mould matched moulds is locked;
7) pass through air inlet blowing moulding, atmospheric pressure controls in 0.6-0.7mp;
8) cooling shaping, at 20~50 DEG C, time control is in 80~150s for the temperature control of type cavity mould;
9) type cavity mould opens the demoulding;
10) clout finishing is carried out to module housing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611008775.9A CN106352727A (en) | 2016-11-16 | 2016-11-16 | Phase-change cold storage module and manufacturing tool and manufacturing method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611008775.9A CN106352727A (en) | 2016-11-16 | 2016-11-16 | Phase-change cold storage module and manufacturing tool and manufacturing method thereof |
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Publication Number | Publication Date |
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CN106352727A true CN106352727A (en) | 2017-01-25 |
Family
ID=57861993
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CN201611008775.9A Pending CN106352727A (en) | 2016-11-16 | 2016-11-16 | Phase-change cold storage module and manufacturing tool and manufacturing method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110285609A (en) * | 2019-06-11 | 2019-09-27 | 合肥美的电冰箱有限公司 | It is vented evaporation tube unit and preparation method thereof and drip tray and refrigeration equipment |
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CN1177370A (en) * | 1995-01-14 | 1998-03-25 | 约亨·多米 | Heat transfer concentrate, method for mfg. same and the use thereof, latent-heat accumulator making use of same |
CN1307965A (en) * | 2000-01-24 | 2001-08-15 | 株式会社利川普拉斯蒂克 | Blow molded part and its molding equipment and method |
CN2629478Y (en) * | 2003-06-18 | 2004-08-04 | 武汉市利源能源开发有限公司 | Phase-changeable energy-storage constant-temp. moudel |
CN1546305A (en) * | 2003-11-29 | 2004-11-17 | 重庆工学院 | Extrusion blow-molding process and blow-molding forming die |
CN101737843A (en) * | 2008-11-21 | 2010-06-16 | 刘军 | Phase-change heat storage can |
CN206258011U (en) * | 2016-11-16 | 2017-06-16 | 胡家萍 | A kind of phase change cold-storage module |
-
2016
- 2016-11-16 CN CN201611008775.9A patent/CN106352727A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1177370A (en) * | 1995-01-14 | 1998-03-25 | 约亨·多米 | Heat transfer concentrate, method for mfg. same and the use thereof, latent-heat accumulator making use of same |
CN1307965A (en) * | 2000-01-24 | 2001-08-15 | 株式会社利川普拉斯蒂克 | Blow molded part and its molding equipment and method |
CN2629478Y (en) * | 2003-06-18 | 2004-08-04 | 武汉市利源能源开发有限公司 | Phase-changeable energy-storage constant-temp. moudel |
CN1546305A (en) * | 2003-11-29 | 2004-11-17 | 重庆工学院 | Extrusion blow-molding process and blow-molding forming die |
CN101737843A (en) * | 2008-11-21 | 2010-06-16 | 刘军 | Phase-change heat storage can |
CN206258011U (en) * | 2016-11-16 | 2017-06-16 | 胡家萍 | A kind of phase change cold-storage module |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110285609A (en) * | 2019-06-11 | 2019-09-27 | 合肥美的电冰箱有限公司 | It is vented evaporation tube unit and preparation method thereof and drip tray and refrigeration equipment |
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Application publication date: 20170125 |
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