CN106350944A - Device and method for making a multi-layer nonwoven fabric from at least one loose fiber web - Google Patents

Device and method for making a multi-layer nonwoven fabric from at least one loose fiber web Download PDF

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Publication number
CN106350944A
CN106350944A CN201610391051.0A CN201610391051A CN106350944A CN 106350944 A CN106350944 A CN 106350944A CN 201610391051 A CN201610391051 A CN 201610391051A CN 106350944 A CN106350944 A CN 106350944A
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CN
China
Prior art keywords
fleece
loose
compressed part
slewing rollers
equipment according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610391051.0A
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Chinese (zh)
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CN106350944B (en
Inventor
托马斯·魏格特
贝恩德·施托克
凯·波勒尔
安德列亚斯·席尔茨
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Trutschler Group Europe
Voith Patent Co Ltd
Original Assignee
Forit Patent Ltd By Share Ltd
Truetzschler GmbH and Co KG
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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/49Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation entanglement by fluid jet in combination with another consolidation means
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00Needling machines
    • D04H18/04Needling machines with water jets

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention relates to a device and a method for making a multi-layer nonwoven fabric from at least one loose fiber web. The device is provided with at least one carding machine (20) used for manufacturing a fiber web, and is provided with at least one device used for stacking loose fiber layers on a conveyor belt along a conveying direction of a material. The loose fiber layer can be conveyed to a fiber web (30).The device and the method are advantageous in that the loose fibers are conveyed to the area of the fiber web (30), which is provided with a fixing device (40), and the fixing device is used for fixing the fiber web (30) by using a first pressing part (42) and a first fixing part (43).

Description

Equipment for the adhesive-bonded fabric of the web manufacture multilamellar by least one non-set And method
Technical field
The present invention relates to a kind of equipment and a kind of method, described equipment has at least one for the combing manufacturing fleece Machine and there is at least one for device that loose fibrous layer is banked up on the conveyor belt in downstream along material conveying direction, Wherein, loose fibrous layer can be transferred on fleece.The invention still further relates to a kind of slanted screen net forming machine.
Background technology
When manufacturing wet-laying fiber (nassgelegten fasern), these fibers are often with different fiber qualities Combination.For this reason, according to prior art (document ep 1929080b1) to slanted screen net forming machine Conveying spinning building (spunbond) or carding machine adhesive-bonded fabric, this spinning building or carding machine adhesive-bonded fabric are flowed along material Direction is arranged in the unwinder unwinding of slanted screen net forming machine upstream.Spinning building or carding machine adhesive-bonded fabric are generally by solid in advance , thus this spinning building or carding machine adhesive-bonded fabric by wet-laying fiber bank up on the nonwoven and common further plus Man-hour not confusion reigned.
Further, it is known that loose slurry is applied on the adhesive-bonded fabric of set in advance and both with respect to Carry out set and connection each other by means of in water jet.
If it is intended to carding machine is placed on processing stations upstream, to make fibre blend to be produced more pliable and tougher, This processing stations is by loose fiber, particularly slurry flush or is dryly banked up on the conveyor belt, then produce as follows Problem, i.e. have too low intensity by the fleece that carding machine produces, so that fiber, possible as loosely place Supporting course.Another problem is, fleece can have so low intensity, thus defeated to second from the first conveying device Send transferring of device may have high demands in technique, thereby result in Quality Down and/or lower productivity ratio.
Content of the invention
Therefore, the task of the present invention is, provides a kind of device for fixed fiber net, and this device is applied to and is arranged in Between the processing stations in the downstream of carding machine and loose fiber.
This task by claim 1 and by the method according to claim 12 using corresponding characteristic Feature solving.The scheme that is advantageously improved of the present invention is given in the dependent claims.
Additionally, this task is solved by the slanted screen net forming machine according to claim 16.
Described equipment has at least one for manufacturing the carding machine of fleece and along material conveying direction in downstream tool At least one is had to be used for the device that loose fibrous layer is banked up on the conveyor belt, wherein, loose fibrous layer can be transferred to On fleece, described equipment includes following technology teaching, i.e. cloth in the region that loose fibrous layer is transferred on fleece It is equipped with fixing apparatus, this fixing apparatus is applied to using the first compressed part and the first adhered portion come fixed fiber net.Therefore, reach Following advantage, i.e. fleece can using set in advance with loose fiber contacts and both can together with higher speed Degree is processed.Furthermore it is possible to avoid the mass loss when being stacked in loose fiber on the fleece of set.
According to an advantageous embodiment, described device is constructed such that, so that fixing apparatus have the second compressed part With the second adhered portion.Very light fleece can be processed preferably by the first compressed part and the first adhered portion, and has The thicker fleece having higher intensity can be processed optionally with the second compressed part and the second adhered portion.
According to another kind of advantageous embodiment, the first compressed part is configured to the sheet material bending.Draw suitable save space Technical scheme, in this technical scheme, the sheet material of bending can be by plastics or metal manufacture, adjustable pre- of this sheet material Tight or bending on the whole width of fabric web, variable pressure is applied on fleece.
But, particularly it can be stated that fixing apparatus are integrated in the device for loose fiber of banking up.Therefore, comb Reason machine can be directly joined to, for the loose fibrolaminar apparatus assembly that manufactures and bank up, which reduce space requirement.
According to another kind of advantageous embodiment regulation of the present invention, have even for loose fibrolaminar device of banking up Continuous conveyer belt, has been arranged so as to slewing rollers in this conveyer belt, so that this slewing rollers can act as the second compressed part.Cause This it is only necessary to integrate the first adhered portion and the second adhered portion respectively with a jet beam and one first compressed part.
Described equipment so advantageously constructs so that slewing rollers be configured to movably adjustable in other words.Cause The height of loose fibrolaminar compressed part can be adjusted by this with fleece simultaneously.Additionally, by lift slewing rollers can so that Beneficial to the importing of fleece, or whole equipment is so run, thus not using loose for the adhesive-bonded fabric quality determining Fiber.
The region of slewing rollers advantageously loose fibrous layer is transferred on fleece.Fleece passes through first and compresses Portion and the first adhered portion have sufficient intensity, to enable a device to run with high productivity ratio, this first compressed part and the Before one adhered portion is arranged in slewing rollers along material flow direction.
After second adhered portion is arranged in slewing rollers along material flow direction, thus, it is possible to using higher pressure by fibre Dimension net is connected with loose fibrous layer.
For banking up, loose fibrolaminar device is advantageously configured as slanted screen net forming machine, using this slanted screen net forming machine The loose fiber of wet-laying is connected with fleece.The set in advance of fleece for wet-laying of banking up fiber draw higher steady Qualitative, thus, whole equipment can be run with higher speed.
Method for manufacturing the adhesive-bonded fabric of multilamellar, the layer being made up of loose fiber in the method can be applied in To on fleece and can before the processing subsequently carrying out in set station by set it is characterised in that fleece energy Enough by means of the first compressed part and the first adhered portion by set, but the layer being made up of loose fiber can be applied.Therefore, reach To following advantage, i.e. fleece can using set in advance with loose fiber contacts and can will both together with higher Speed processing.Furthermore it is possible to avoid the mass loss when being stacked in loose fiber on the fleece of set.
The method so advantageously designs, so that fleece can by means of the second compressed part and the second adhered portion Selection of land or addedly by set.Therefore, the method for operation of fixing apparatus can be matched with the fleece producing in carding machine Intensity with fleece.
Advantageously, the first time set of fleece is carried out using jet beam, and this jet beam is with the pressure of 15bar to 40bar Work.
Second set is carried out also with jet beam, and this jet beam is with the pressure duty of 15bar to 80bar.
For manufacture wet-laying loose fibrous layer and by the loose fibrous layer of wet-laying be stacked on forming screens, According to the slanted screen net forming machine of the present invention, in this slanted screen net forming machine, fibrous layer can be stacked in fleece with upper side On, wherein, fleece non-set ground is transferred to the conveyer belt of slanted screen net forming machine it is characterised in that by fibre from carding machine Dimension layer carries out first time compression and the first time set of fleece before being transferred on fleece.Therefore, fixing apparatus are integrated into In slanted screen net forming machine, which reduce whole equipment layout and be capable of producing with higher speed.
Advantageously carry out the second of fleece using fibrous layer after the first time compression of fleece and first time set Secondary compression and second set.Therefore, being carried out step by step using loose fibrolaminar set of fleece, thus, can To process the whole product with higher intensity.
In a preferred embodiment, carry out second compression by displaceable slewing rollers, made into using this slewing rollers Type screen cloth turns to.Therefore, compressed at transferring, at transferring, loose fiber is transferred on fleece.Turning Improve the intensity of the fleece for receiving loose fiber as supporting course to the first time compression of roller upstream with set, and And two fibrous layers are connected with each other by second set subsequently carrying out in slewing rollers downstream.
Brief description
Next by accompanying drawing together with the description of a preferred embodiment of the present invention is elaborated other, to the present invention The measure improving.Accompanying drawing illustrates:
Fig. 1 shows the general arrangement of the fiber process device with carding machine and slanted screen net forming machine;
Fig. 2 shows the first embodiment party for fleece is affixed to the device on another processing stations by carding machine Formula;
Fig. 3 shows the second embodiment party for fleece is affixed to the device on another processing stations by carding machine Formula;
Fig. 4 shows for fleece is affixed to another processing stations, such as slanted screen net forming machine by carding machine Device the 3rd embodiment;
Fig. 5 shows for fleece is affixed to another processing stations, such as slanted screen net forming machine by carding machine Device the 4th embodiment.
Specific embodiment
Figure 1 illustrates for manufacturing fiber matting, there is known carding machine 20 equipment 1 one Point, this carding machine have for the input side 21 of fibre bundle and one or more be used for the outlet side 23 of fleece 30.In comb It is disposed with feeder 10 before the input side 21 of reason machine 20, for example, vibrate vertical feeder (r ü ttelschachtspeiser), Using this feeder, fibre bundle is banked up on conveyer belt 11.In addition to vibrating vertical feeder, carding machine 20 can also be joined Have the carding machine feeder with integrated adhesive-bonded fabric measurer for thickness, this carding machine feeder passes through on-woven Thing measurer for thickness determines weight.
Fibre bundle and the unit by not depicting in more detail are supplied in carding machine 20 on the input side 21 of equipment Part, such as feeding roller, preparing cylinder and transmission unit guide to main cylinder (tambour) 22, thus by fibre bundle shredding Cheng Dan Individual fiber and orienting.During the course of conveying of fibre bundle, card stripper and working roll hold the fibers in preparing cylinder or On main cylinder 22, thus forming fleece 30, this fleece is conveyed towards outlet side 23 by doffer's roller after main cylinder 22.One The output unit and then institute of the form of conveyer belt 24 of individual or multiple stuffer box compressing roller (stauchwalze) and cincture State doffer's roller (abnehmerwalze) arrangement, this output unit can transfer roller equipped with one or more if necessary.In figure Carding machine 20 shown in 1 equipped with lower section and top output unit 24,25 and therefore can produce two separate Fleece 30.Certainly, carding machine 20 is likely to export unit equipped with only one.
Fixed fiber net 30 in fixing apparatus 40, and fleece is transferred to the conveyer belt 55 of slanted screen net forming machine 50 On.The operation principle of fixing apparatus 40 is described by means of Fig. 2 to Fig. 5.
Fixing apparatus 40 can be arranged in carding machine 20 and slanted screen net forming machine as single and independent apparatus assembly Between 50.This is described by means of Fig. 2 and Fig. 3.It is alternatively possible to fixing apparatus 40 are integrated in the region of slewing rollers 54 In the fiber processing equipment in downstream, this to be illustrated using Fig. 4 and Fig. 5 taking slanted screen net forming machine 50 as a example.But, fixing apparatus 40 Can also be integrated in every kind of different apparatus assembly, using these apparatus assemblies, loose fiber is stacked in delivery element On.
Fleece 30 is transferred to fixing apparatus 40 and/or further can be by taking band 47 to by the outlet side 23 of carding machine Ground is freely transferred in slanted screen net forming machine 50.It is alternatively possible to using suction roll, conveying belt or slewing rollers.
Slanted screen net forming machine 50 has headbox (stoffauflauf) 51, can be by loose fiber using this headbox Layer is flush stacked on molding band 53.There is one or more suction areas 52 in headbox 51 arranged beneath, taken out using this Inhale region and can extract water out.Therefore, fiber is loosely laid on molding band 53 and is transported to slewing rollers 54, this slewing rollers Formation transfers position, can with upper side that is, upside down (kopf ü ber) banks up by loose fibrous layer on this slewing rollers On the conveyer belt 55 being arranged in below molding band 53.Because may lay from carding machine 20 on described conveyer belt 55 Fleece 30, so loose fiber is upside down transferred on fleece 30 on conveyer belt 55.
There is another set station 60 along material flow direction in slanted screen net forming machine 50 arranged downstream, this set station bag Include at least one carry subordinate suction section water spray beam and using 40bar to 250bar water under high pressure beam by fleece with The fiber loosely placed connects.
The element of fixing apparatus 40 orients all along moving into route 41, and this immigration route is along material flow direction (arrow Direction) outlet side 23 of carding machine 20 is connected with the conveyer belt 55 of slanted screen net forming machine 50.In this fixing apparatus 40, fiber Net 30 is in order to be transferred on slanted screen net forming machine 50 by set in advance.
According in the first embodiment shown in Fig. 2, fleece 30 passes through conveyer belt by the outlet side 23 of carding machine 20 47 conveyer belts 55 being directed to slanted screen net forming machine 50.Compressed part 42 fleece 30 is expressed on conveyer belt 47 and by fibre Dimension net 30 compresses.Based on material flow direction, with the compression of fleece 30 carry out simultaneously fiber at least in the table of fleece 30 Orientation on face.Compressed part 42 can be as the technical scheme of suitable save space by being made up of plastics or metal bending Sheet material realizing, the adjustable pre-tensioner or bending of this sheet material is applied to fleece 30 on the whole width of fabric web Plus transformable pressure.Static or rotatable roller is also possible, and this roller is to conduct oneself with dignity, pre-tensioner or another kind of compression Power works to fleece 30.The adhered portion 43 in downstream, for example in the form of jet beam 43a and opposed suction section 43b, make fibre Dimension is relative to each other stacked ground eddy deformation (verwirbeln), so that fleece 30 has higher intensity.Jet beam 43a preferably with the relatively low pressure duty of 15bar to 40bar, so as not to destroy fleece 30.Compressed part 42 is preferably in carding machine It is arranged in the first adhered portion 43 upstream, so that nozzle is input to the minimum intensity of fleece 30 in 20 region of outlet side 23 In beam 43a.Along material flow direction be arranged in adjustable roller 44 extruding in downstream from move into route 41 fleece 30 ( In this case it is pressed down against) and fleece 30 is compressed further.The second adhered portion 45 that another is arranged in downstream exists Off-duty in this embodiment, but can connect for this at any time.There is bearing 46 in the second adhered portion 45 arranged downstream, not shown , transferring on the conveyer belt 55 of slanted screen net forming machine 50 follow this bearing.Roller 44 extruding is from the fiber moving into route 41 Net 30, thus, at least draws the position of the contact with fleece 30 or conveyer belt 47 at bearing 46 with the supporting-point of suction section 43b Put.In order to realize this point and not damaged fiber net 30 with no hindering as far as possible, bearing 46 and suction section 43b with fleece 30 There is at contact position dome 46a, 43c or inclined-plane.Advantageously, roller 44 be designed to be moved in immigration route 41 or Person removes from this immigration route, that is, by for example vertical movement or pivot.By fleece 30 in dome 43c On steering, by roller 44 and the another kind of of fleece 30 is correspondingly carried out by dome 46a and readily compresses.
In the embodiment shown in fig. 3, fleece 30 passes through two rollers 48,49 supports, and wherein, compressed part 42 can be with institute State one of roller 48 or 49 mating reaction.Draw here by the whole width of fabric web pre-tensioned by plastics or The combination of sheet material that metal is made composition, this sheet material adjustable pre-tensioner or curved on the whole width of fabric web The pressure that song will vary is applied on fleece 30, draws the technical scheme of suitable save space using roller 48 or 49.? In this embodiment, adhered portion 43 off-duty, because fleece 30 is compacted again by the steering of moveable roller 44, and And then just by means of jet beam 45a and the set of suction section 45b.Jet beam 45a is preferably with the relatively low pressure of 15bar to 40bar Power works, so as not to destroy fleece.Subsequent bearing 46 also has dome 46a here, so as not to damaged fiber net 30. Mobility in removal route or by removal in removal route is moved into by roller 44 and adhered portion 45, fleece is by combing On the one hand machine 20 can more easily design to putting into or transferring of slanted screen net forming machine, and affects the journey compressing simultaneously Degree.
Two kinds of embodiments have the advantage that, i.e. fleece 30 is using set in advance and loose fibrous layer (slurry Or the fiber of the wet-laying of slanted screen net forming machine) contact and be further processed together, thus, it is possible to improve process velocity or Person can process very light fleece in the case of not having mass loss.Operation according to the fixing apparatus 40 shown in Fig. 2 Mode is particularly suitable for the very light fleece with low intensity.The method of operation according to the fixing apparatus shown in Fig. 3 Go for the fleece with higher intensity.All embodiments have in common that, not only compressed part 42,44, 54 and what adhered portion 43,45 was designed to correspondingly to be individually turned on or disconnect or be designed to remove.
According in the 3rd embodiment shown in Fig. 4, fleece 30 is guided to slanted screen by the outlet side 23 of carding machine 20 The conveyer belt 55 of net forming machine 50.This conveyer belt 55 turns to and along material flow direction with fleece 30 in the region of roller 56 (arrow) moves on slewing rollers 54.Compressed part 42 fleece 30 is expressed on conveyer belt 55 and compresses fleece 30.Base In material flow direction, carry out the orientation at least on the surface of fleece 30 of fiber with the compression of fleece 30 simultaneously.Make For the technical scheme of suitable save space, compressing 42 can the sheet material of bending by being made up of plastics or metal be carried out, The pressure that adjustable pre-tensioner or bending on the whole width of fabric web for this sheet material will vary is applied to fiber On the net.Static or rotatable roller is also possible, and this roller is to conduct oneself with dignity, pre-tensioner or another kind of extruding force is to fleece Work.The adhered portion 43 in downstream, such as form are jet beam 43a and the adhered portion of opposed suction section 43b makes fiber phase For eddy deformation one above the other, so that fleece 30 has higher intensity.Jet beam is preferably with 15bar extremely The relatively low pressure duty of 40bar, so as not to destroy fleece.Preferably compressed part 42 was arranged in before the first adhered portion 43 In the region of outlet side 23 of carding machine 20, to be input in jet beam 43a with the minimum intensity of fleece.
The adjustable slewing rollers 54 being arranged in downstream along material flow direction make forming screens 53 turn to, in this molding sieve Online heap is equipped with the fibrous layer loosely placed, and these fibrous layers are derived from pulping equipment or slanted screen net forming shown here Machine 50.In this embodiment, loose fibrolaminar transferring upside down is carried out on fleece 30, and wherein, slewing rollers 54 are simultaneously Extruding is from moving into the fleece 30 (being pressed down against in this case) of route and here is by fleece 30 and loose fibre Dimension compression.Another is arranged in second adhered portion 45 off-duty in this embodiment in downstream, but can connect for this at any time. It is disposed with bearing 46 after the second adhered portion 45, this seat supports and guide conveyer belt 55.Roller 54 extruding is from immigration road The fleece 30 of line 41, thus, at least bearing 46 and suction section 43b supporting-point at draw with fleece 30 and lay The contact point of loose fiber.In order to design this point and not damaged fiber net 30, bearing 46 and suction section with saving as far as possible 43b with the contact point of fleece 30 at there is dome 46a, 43c or inclined-plane.By fleece 30 in dome 43c Steering, carry out by dome 46a the further slight compression of fiber connecting portion by roller 54 and correspondingly.
Roller 54 is advantageously designed to be moved into and moves in route 41 or from the removal of this immigration route, i.e. by For example vertical movement or pivot are carried out.Because slanted screen net forming machine and carding machine are parts for whole equipment, set Count the other or substitution method step for processing loose fiber or carding machine adhesive-bonded fabric, thus by turning to Being pivoted up of roller 54, whole equipment can also be run in the case of not having slanted screen net forming machine.Carding machine adhesive-bonded fabric example As can be not derived from slanted screen net forming machine loosely place fibrolaminar in the case of can convey with subsequent other Adhesive-bonded fabric, staple fibre (stapelfasern), the adhesive-bonded fabric phase of continuous fiber, spinning building (spunbond) or carded The processed adhesive-bonded fabric for manufacturing multilamellar in combination.
In the embodiment shown in fig. 5, fleece 30 passes through two rollers 48,49 supports, and wherein, compressed part 42 can be with institute State one of roller 48 or 49 mating reaction.Draw here by the whole width of fabric web pre-tensioned by plastics or gold Belong to the combination of the sheet material made, adjustable pre-tensioner or bending on the whole width of fabric web for this sheet material will be variable Pressure be applied on fleece, draw the technical scheme of suitable save space using roller 48 or 49.In this embodiment, set Portion 43 off-duty because fleece 30 is compacted again by the steering of moveable slewing rollers 54, and then just by In jet beam 45a and suction section 45b by set.Jet beam 45a preferably with the average pressure duty of 15bar to 80bar so that Do not wash away the loose fiber on fleece 30.Loose fiber is pressed with fiber matting 30 by slewing rollers 54 simultaneously Tightly, by means of this slewing rollers, the fiber loosely placed upside down is stacked on fiber matting 30 by forming screens. Subsequently, just set is occurred by jet beam 45a.
Subsequent bearing 46 for guiding and support belt 55 also has dome 46a here, so as not to damage Fleece 30.Mobility in removal route or from removal route removal, fleece are moved into by roller 54 and adhered portion 45 30 from carding machine 20 putting into or transferring one side and can more easily design to slanted screen net forming machine 50, and simultaneously to pressure The magnitude in tight portion.
This embodiment has the advantage that, i.e. fleece 30 alternatively can have set in advance or not have Contact and pre- with loose fiber (fiber of the wet-laying of slurry or slanted screen net forming machine) in the case of set in advance Process velocity can be improved during first set, or can alternatively process very light fleece.This embodiment another Advantage is the probability that fixing apparatus 40 are integrated in slanted screen net forming machine 50, wherein, slewing rollers 54 moveable/pivotably Arrangement one side to make whole equipment be flexible, on the other hand, the compression of fleece 30 and loose fiber is therefore Possible and be adjustable.
All embodiments have in common that, not only the first compressed part and the second compressed part but also the first adhered portion and Second adhered portion all changeably can switch on and off according to device configuration.
Reference numerals list:
1 equipment
10 feeders
11 conveyer belts
20 carding machines
21 input sides
22 main cylinders
23 outlet sides
24 conveyer belts
25 conveyer belts
30 fleeces
40 fixing apparatus
41 immigration routes
42 compressed part
43 adhered portions
43a jet beam
43b suction section
43c dome
44 rollers
45 adhered portions
45a jet beam
45b suction section
46 bearings
46a dome
47 conveyer belts
48 rollers
49 rollers
50 slanted screen net forming machines
51 headboxs
52 suction areas
53 molding bands
54 slewing rollers
55 conveyer belts
56 rollers
60 set stations

Claims (18)

1. a kind of equipment, its have at least one for manufacture fleece carding machine (20) and along material conveying direction under Trip has at least one for the device that loose fibrous layer is banked up on the conveyor belt, and wherein, loose fibrous layer can turn Deliver to fleece (30) above it is characterised in that loose fibrous layer to be transferred to cloth in the region on described fleece (30) It is equipped with fixing apparatus (40), described fixing apparatus are applied to and come set institute using the first compressed part (42) and the first adhered portion (43) State fleece (30).
2. equipment according to claim 1 it is characterised in that described fixing apparatus (40) have the second compressed part (44, 54) and the second adhered portion (45).
3. equipment according to claim 2 is it is characterised in that in described fixing apparatus (40), can be optionally with Described first compressed part (42) and described first adhered portion (43) and/or using described second compressed part (44,54) and described the Two adhered portions (45) carry out fleece described in set (30).
4. equipment according to claim 1 is it is characterised in that described first compressed part (42) is configured to the sheet material bending.
5. the equipment according to one of the claims is it is characterised in that described fixing apparatus (40) are integrated into for heap Put in loose fibrolaminar device.
6. the equipment according to one of the claims is it is characterised in that have for loose fibrolaminar device of banking up There is continuous conveyer belt, described conveyer belt has been arranged so as to slewing rollers (54), so that described slewing rollers can act as Second compressed part.
7. equipment according to claim 6 is it is characterised in that described slewing rollers (54) are configured to movably in other words may be used Adjust.
8. the equipment according to one of the claims is it is characterised in that by pine in the region of described slewing rollers (54) Scattered fibrous layer is transferred on described fleece (30).
9. the equipment according to one of the claims is it is characterised in that described first compressed part (42) and described first Before adhered portion (43) is arranged in described slewing rollers (54) along material flow direction.
10. the equipment according to one of the claims is it is characterised in that described second adhered portion (45) flows along material After direction is arranged in described slewing rollers (54).
11. equipment according to one of the claims are it is characterised in that for loose fibrolaminar device structure of banking up Make as slanted screen net forming machine.
A kind of 12. methods of the adhesive-bonded fabric for manufacturing multilamellar, wherein, the layer being made up of loose fiber can be applied to On fleece (30), and can before the processing subsequently carrying out in set station (60) by set it is characterised in that Before the layer being made up of loose fiber can be applied, described fleece (30) can be solid by means of the first compressed part (42) and first Portion (43) by set.
13. methods according to claim 12 are it is characterised in that described fleece (30) can alternatively or addedly By means of the second compressed part and the second adhered portion (45) by set.
14. methods according to claim 12 are it is characterised in that the first time set of described fleece (30) utilizes nozzle Beam (43) is carried out, and this jet beam is with the pressure duty of 15bar to 40bar.
15. methods according to claim 13 it is characterised in that second set is carried out using jet beam (45), this spray Mouth beam is with the pressure duty of 15bar to 80bar.
16. a kind of loose fibrous layers for the manufacturing wet-laying and loose fibrous layer of wet-laying is stacked in forming screens (53) fibrous layer wherein, can be stacked on fleece (30) by the slanted screen net forming machine on upper side, wherein, described fibre Dimension net (30) non-set ground be transferred to the conveyer belt (55) of slanted screen net forming machine (50) from carding machine (20) it is characterised in that Carried out first time compression and the first time set of described fleece before fibrous layer is transferred on fleece.
17. slanted screen net forming machines according to claim 16 are it is characterised in that can compress and solid for the first time in first time Carry out described fleece and fibrolaminar second compression and second set after described fleece.
18. slanted screen net forming machines according to claim 17 are it is characterised in that carried out by displaceable slewing rollers (54) Compress for second, so that described forming screens (53) is turned to using described slewing rollers.
CN201610391051.0A 2015-07-14 2016-06-06 For the device and method by least one not adhesive-bonded fabric of fixed web manufacture multilayer Active CN106350944B (en)

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DE102015111340A1 (en) 2017-01-19

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