CN104695136A - Crosslapper - Google Patents

Crosslapper Download PDF

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Publication number
CN104695136A
CN104695136A CN201410487215.0A CN201410487215A CN104695136A CN 104695136 A CN104695136 A CN 104695136A CN 201410487215 A CN201410487215 A CN 201410487215A CN 104695136 A CN104695136 A CN 104695136A
Authority
CN
China
Prior art keywords
band
fiber web
lapping machine
cross lapping
section
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410487215.0A
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Chinese (zh)
Other versions
CN104695136B (en
Inventor
莱因霍尔德·多林
斯文·汤姆森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Truetzschler GmbH and Co KG
Original Assignee
Truetzschler GmbH and Co KG
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Filing date
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Application filed by Truetzschler GmbH and Co KG filed Critical Truetzschler GmbH and Co KG
Publication of CN104695136A publication Critical patent/CN104695136A/en
Application granted granted Critical
Publication of CN104695136B publication Critical patent/CN104695136B/en
Withdrawn - After Issue legal-status Critical Current
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G25/00Lap-forming devices not integral with machines specified above
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/74Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H11/00Non-woven pile fabrics
    • D04H11/04Non-woven pile fabrics formed by zig-zag folding of a fleece or layer of staple fibres, filaments, or yarns, strengthened or consolidated at the folds

Abstract

The invention relates to a crosslapper used for a multi-layer fibre web to form non-woven fabrics.The crosslapper comprises at least one belt used for conveying the fibre web (3) from an input area of the crosslapper (1) to a lapping gap (11) of a lapping pulley. During the process, the lapping pulley enables the fibre web to be laid on an output belt (15). The crosslapper is characterized in that the output belt (15) is provided with a mechanism used for forming a horizontal segment (15a) in an area at a laying position of the output belt (15) of the fibre web (3).

Description

Cross lapping machine
Technical field
The present invention relates to a kind of cross lapping machine for being formed bondedfibre fabric by multi-layered web.
Background technology
In order to the bondedfibre fabric manufacturing multilayer uses carding equipment and follow-up cross lapping machine usually.In carding equipment, input fleeces on the input side, fleeces is loosened until form single fiber, and exports with the form not tying solid spinning plane configuration thing on the output side, i.e. fiber web.
Cross lapping machine fiber web is transported to be arranged to input direction be 900 output bring, and fiber web is laid in output brings with predetermined lay width multilayer.Then the bondedfibre fabric formed like this can be tied solid in follow-up needing machine.The input speed of cross lapping machine determines the lamination that is the number of plies of fiber web in sheet material " bondedfibre fabric " to be output that will realize with the relation exporting the output speed be with.The fiber web of continuous input is brought to the output that to be arranged to fiber web input direction be 900 by lay with lay width, wherein, rolls ever-increasing sheet material " bondedfibre fabric " away from along outbound course from cross lapping machine.According to the fibroreticulate architectural characteristic inputted, the input speed that fiber web enters cross lapping machine determines corresponding bondedfibre fabric thickness to the corresponding relation exported between the corresponding output speed be with, and determines the architectural characteristic of stacked filament web thus.On the outbound course exporting band, sheet material bondedfibre fabric constantly increases in the web width arranged.On lay position, from lay coaster, the fiber web of lay is always only laid in output as a single layer and brings.Owing to next there being more fiber web layer stacked on it, exporting band and there is the gradient reduced along outbound course, make the whole surface energy of formed bondedfibre fabric form the plane of level as far as possible.Because be export band with the gradient assembling of the decline arranged that is fixed along outbound course, so this is very inflexible for different bondedfibre fabric thickness, that is be inflexible at the quantitative aspects of stacked fiber web layer.When lay is minimum to the fiber web number of plies brought of output tilted, the fiber web seamed edge inputted may become because of power conformability the wedged plate (Zwickel) more and more opened at the break place of corresponding bondedfibre fabric seamed edge and do not fixed fully, makes the respective segments of bondedfibre fabric seamed edge and the fiber web seamed edge formed be out of shape thus.In addition, make fibroreticulate lay not straight due to the output band tilted, form the fiber web seamed edge of inclination thus, this result causes molding surface uneven on the width of bondedfibre fabric, because the seamed edge of the bondedfibre fabric formed tilts.
Summary of the invention
From prior art, task of the present invention is, creates a kind of cross lapping machine, can realize fibroreticulate accurate lay by means of it when exporting the stratum reticulare number brought and being minimum.
The present invention is by solving arranging of task according to instruction according to claim 1, and other favourable structural scheme features of the present invention are characterized by dependent claims.
Instruct according to the technology of claim 1, cross lapping machine for being formed bondedfibre fabric by multi-layered web comprises at least one band, fiber web is transported to the lapping gap of lapping coaster by this band from the input area of cross lapping machine, in this process, fiber web is laid in output and brings by this lapping coaster.
The invention is characterized in, export band and have at least exporting the mechanism of section of formation level in the region at lay position of bringing at fiber web.
Therefore fiber web is always laid in the plane parallel with the belt that will hide, and these bands form lapping coaster with lapping roller.Such realization is to the fibroreticulate controlled lay of input, wherein guaranteed, fiber web seamed edge and bondedfibre fabric seamed edge all can not weaken during bondedfibre fabric because fiber web, lapping band and the power exported between band are engaged in carry from the wedged plate opened wide along outbound course and are out of shape.By being laid in the plane parallel with the belt that will hide by fiber web, the bondedfibre fabric formed obtains straight seamed edge and keeps without folding line.
In favourable form of implementation, at least after ground floor fiber web lay, export band have be arranged on level along outbound course section after, the section that tilts.Each layer fiber web along outbound course lay forms the fibroreticulate bed course being used for straight line lay at least partially, this fiber web thus at least in part by the section of described level and by each layer fiber web of lay flatly lay bring to output.
Realize in the following manner further improving, that is, described mechanism has adjusting device, utilizes this adjusting device can change the size of section on outbound course of level.The size of the section of level or width can be regulated whereby, make the section of described level to become large according to wanting the fiber web layer of lay or to diminish.If the bondedfibre fabric formed is very thin and therefore only have which floor fiber web of minority overlapping, then select the section of larger level, until reach fibroreticulate width.If the bondedfibre fabric formed is thicker, there is more fiber web layer overlapping thus, then select the section of less level, because compensated the inclination and the plane of therefore formation level that export band at least in part by the fiber web layer of lay.Obtain such possibility thus, that is, bondedfibre fabric be shaped initial time start with large horizontal section, and reduce the section of level, until reach bondedfibre fabric thickness along with each new fiber web layer.Automation and optimize this starting process whereby.
Realize in the following manner further improving, that is, described mechanism can swing around run-on point.Thus can the support of regulation output band in the region forming horizontal section very exactly.
A preferred form of implementation setting, described mechanism is made up of roller, thin plate, bar or tumbler, supports at least in part export band, to form the section of level by means of it.Substantially can select different structural change schemes, support in the region of horizontal section by means of it and export band, and export band and can slide above.
A kind of other design setting of the present invention, exporting band can swing around run-on point.Can allow when lay down fibre net first whereby export band level stand and along with the fiber web layer of each new lay tilt angle alpha.Meanwhile, the section of level can strengthen or reduce, according to the thickness of the bondedfibre fabric that will be formed or according to the mutually stacked fiber web number of plies.
Advantageously, run-on point can be arranged in superincumbent guide roller region.Avoid thus, export band and change in larger scope with the distance in lapping gap.
Advantageously, manually, semi-automatically or automatically described adjusting device can be handled.Adjusting device is manually large and can realize a kind of cheap and good-quality solution when remaining unchanged at output.When output and mass change, preferably use semi-automatic adjusting device.Full-automatic adjusting device can become a part for adjusting device in conjunction with moulding cross-sectioning system.
Accompanying drawing explanation
The present invention is described in detail below by the possible embodiment schematically illustrated.Shown in the drawings:
Fig. 1 is the schematic diagram of cross lapping machine;
Fig. 2 is the perspective view of cross lapping machine;
Fig. 3 is the view of output table conventionally;
Fig. 4 is the first embodiment according to output table of the present invention;
Fig. 5 is the second embodiment according to output table of the present invention;
Fig. 6 is the 3rd embodiment according to output table of the present invention.
Detailed description of the invention
In fig 1 and 2 illustratively and only schematically illustrate the principle of cross lapping machine 1.Trigger from unshowned carding machine, fiber web 3 is transported on the input tape 2 of cross lapping machine 1.The inside of cross lapping machine 1 is provided with upper pulley, sees the slewing rollers 6 in this upper pulley in this view only.In addition, cross lapping machine 1 also has lapping coaster, illustrated therein is the lapping roller 10 for mating band 13 and the lapping roller 9 for input tape 2.Between the lapping roller 10 and the lapping roller 9 of input tape 2 of mating band 13, be provided with so-called lapping gap 11, fiber web 3 from this lapping gap out and by lay to the output band 15 be arranged on below lapping coaster.Two lapping rollers 9,10 bear following task according to travel direction, that is, by fiber web 3 perpendicular on direct of travel lay so far to the output band 15 be arranged on below lapping coaster and fold simultaneously.For this reason, lapping coaster moves back and forth on the width that preconditioning is good enduringly along horizontal direction.
The slewing rollers 6 of input tape 2 in this embodiment around the first and second slewing rollers 4,5 and around upper pulley turn to.Can be provided with cover tape 7 above input tape 2, this cover tape guides around the slewing rollers 6 of upper pulley, slewing rollers 8 and other slewing rollers 12 in this view.Two bands 2,7 may be embodied as tape loop this tape loop is driven on the unshowned slewing rollers that at least one is other.Also may have and other structural change scheme known, in these flexible programs, lapping coaster be not with input tape 2 but with other band mating reaction.
Input tape 2 and cover tape 7 are not run abreast in this embodiment, but form an acute angle opened wide towards carding machine over there, and fiber web 3 is drawn into and compresses slightly in this angle.Fiber web 3 guides around the slewing rollers 6 of upper pulley, and wherein, cover tape 7 is led away in side by slewing rollers 12.Transport fiber net 3 on just in time another direction, because fiber web is directed with 1800 around the slewing rollers 6 of upper pulley, and lay is in the mating band 13 be arranged on abreast below input tape 2.This mating band 13 and input tape 2 are jointly clamped now and are guided fiber web 3 until lapping gap 11 in other words, and this lapping gap is made up of the spacing of two lapping rollers 9 and 10 of lapping coaster substantially.Fiber web 3 is gone out from lapping gap 11 and is placed to the output band 15 that is arranged on below lapping gap 11.Lapping coaster therefore enduringly along horizontal reciprocating direction (direction of arrow) above lay the width being simultaneously folded the output band 15 of fiber web 3 moves.
Input tape 2, cover tape 7 and mating band 13 may be embodied as tape loop, and wherein, cover tape 7 and mating band 13 can be designed as ventilative, to lead away the air carried secretly.A kind of cheap and good-quality form of implementation is the band using perforation.At this, a kind of preferred form of implementation uses sieve band.
In order to realize fibroreticulate extension or compression, can improve relative to fibroreticulate input speed or reduce lapping coaster speed.That is, lapping coaster 9 and 10 faster or slower moves along the direction of horizontal reciprocating.
Not only input tape 2 but also cover tape 7 have for the identical direct of travel of fiber web 3 and usually have identical speed.When two bands 2,7 run by slightly different speed, in certain degree, the fiber-wall-element model on surface can be affected relative to the neutral fibre of fiber band.
Figure 3 illustrates a kind of output band 15, its upside is along outbound course 14 tilt angle alpha.This gradient be fixedly installed and corresponding predetermined bondedfibre fabric thickness.Output band 15 shows multi-layered web (3a-3g), to present the present invention simplifiedly with the width shortened.In the end the fiber web layer 3g of lay to be partly bearing on the fiber web layer 3f that is positioned at below and this fiber web layer 3f is partly bearing in again on the fiber web layer 3e that is positioned at below it.In the present embodiment relative to the output speed of fiber web input speed regulation output band 15 as follows, that is, make three layers of fiber web (3g, 3f, 3e or 3f, 3e, 3d or 3e, 3d, 3c etc.) partly overlapping.The sheet material bondedfibre fabric formed has three times of thickness of single layer fibre net thus.Can see by this accompanying drawing, the ground floor fiber web 3a of lay is laid on output band 15 by lapping coaster with angle α.Only have third layer fiber web 3c to be just substantially horizontally laid in export on band 15.When so substantially horizontally lay, first 1/3 of fibroreticulate width is laid on the output band 15 of inclination.The residue 2/3 of web width is promoted by the fiber web layer be positioned at below it and is almost level thus.In two fiber web layers 3a, the 3b first formed, form not straight bondedfibre fabric seamed edge when lapping coaster moves, this is that institute is less desirable.If the fibroreticulate number of plies increases now or reduces, then each being laid in an angle by the fiber web layer of lay exports on band 15, and this output band is not level, is not parallel to band 2 and 13 in other words.The fibroreticulate break simultaneously forming bondedfibre fabric seamed edge is not straight thus, makes the bondedfibre fabric that must produce produce uneven molding surface.In this embodiment conventionally, the surface tilted with angle [alpha] exporting band forms the section 15b tilted completely.
The first embodiment of the present invention shown in Figure 4.The upper horizontal ground exporting band 15 arranges and forms like this section 15a of a generally speaking level, makes it possible to the first fiber web layer 3a to export on band 15 not to be laid in noisy situation.As illustrated equally in Fig. 3, export band directed around at least three, in this embodiment round four unshowned guide rollers.In the fig. 4 embodiment, guide roller 16 is above embodied as the run-on point of whole output band 15.Export band 15 to swing around this run-on point with angle [alpha].The gradient exporting band 15 can be changed thus when the quantity of fiber web layer increases.Below the surface exporting band 15, be provided with roll 17, this roll is connected with guide roller 16 via lever 18.The task that this roll 17 and guide roller 16 are cooperatively born is, the lay region of fiber web 3a on output band 15 is remained in the position of level at least in part.Spacing between roll 17 with guide roller 16 alternatively can adapt to the situation that overlaps of each fiber web layer.Be achieved thus, just in time the width segments of the fiber web layer 3a do not overlapped with preceding layers fiber web be flatly laid in and export on band 15.The upright position of roll 17 is also adjustable, and mode is: this fine roll can swing in little scope around the run-on point of guide roller 16.
In Figure 5, other fiber web layer 3b by lay on the first fiber web layer 3a.At this, export band 15 around slewing rollers rotation and along outbound course 14 transport fiber net 3a.Not being laid in based on the other fiber web layer 3b of the fiber web layer 3a of lay to allow this has on the output band 15 of reverse inclination degree, to have swung with angle [alpha] around the run-on point of guide roller 16 and has exported band 15.Because in this embodiment fiber web with the registration of half by lay, so roll 17 is moved to the direction of guide roller 16.Obtain such situation thus, that is, the surface exporting band 15 forms section 15a or the plane of level between roll 17 and guide roller 16, and has the section 15b of follow-up inclination along outbound course 14, and this section tilts with angle [alpha].Corresponding to the fibroreticulate number of plies and its registration, the spacing between guide roller 16 and roll 17 can be changed, so make the section 15a of described level become greater or lesser.Fiber web is always laid in the plane being parallel to the band 2 and 13 that will hide on output band 15 thus, and the described band that will hide forms lapping coaster together with lapping roller 9,10.
Lay compares obvious more multi-layered fiber web in the embodiment of Fig. 5 in the embodiment in fig 6.Thus compared with Fig. 5, angle [alpha] becomes larger, and the spacing between roll 17 and guide roller 16 but becomes less.It can be seen, last fiber web layer 3g flatly lay, wherein, the part in the lay portion of level is made up of the section 15a of the level exporting band 15, and another part is made up of fiber web layer 3f and 3e of lay, the fiber web layer of these laies is supported by the fiber web layer of previous lay again.
The lay portion of level or the horizontal section 15a of output band can not be interpreted as the orientation of abswolute level, but be parallel to the orientation of band 2 and 13 to the full extent, described band forms lapping coaster together with lay on roller 9,10, and this lapping coaster is laid in output fiber web alternately with 900 again and brings.
Replace adjustable along outbound course 14 and via lever 18 at the run-on point place of guide roller 16 in height adjustable roll 17, also can pass through the section 15a of adjustable thin plate, bar or tumbler manufacture level, export band 15 and slide via these thin plates, bar or tumbler.
Alternatively also there is such possibility, that is, with the good angle [alpha] of preconditioning regularly, the namely non-adjustable assembling that saves land exports band 15, and only via section 15a that is swingable and adjustable roll 17 manufacture level.For this reason, export band 15 and on dorsal part, only need one than the larger reversion section (Leertrum) shown in Fig. 3 to 6.
List of numerals
1 cross lapping machine
2 input tapes
3 fiber webs
4 first slewing rollers
5 second slewing rollers
6 upper pulley slewing rollers
7 cover tape
8 slewing rollers
9 lapping rollers
10 lapping rollers
11 lapping gaps
12 slewing rollers
13 mating band
14 outbound courses
15 export band
15a horizontal section
15b angled section
16 guide rollers
17 rolls
18 levers
α exports the gradient of band

Claims (10)

1. one kind for being formed the cross lapping machine of bondedfibre fabric by multi-layered web, comprise at least one band, fiber web (3) is transported to the lapping gap (11) of lapping coaster by this band from the input area of cross lapping machine (1), in this process, fiber web is laid in output and brings (15) by described lapping coaster, it is characterized in that, the described band (15) that exports has at least exporting at fiber web (3) mechanism forming the section (15a) of level in the region of being with the lay position on (15).
2. according to cross lapping machine according to claim 1, it is characterized in that, at least after ground floor fiber web lay, export band (15) have be arranged on level along outbound course (14) section (15a) after, the section (15b) that tilts.
3. according to cross lapping machine according to claim 1, it is characterized in that, described mechanism has adjusting device, utilizes this adjusting device can change the size of section (15a) on outbound course (14) of level.
4. according to the cross lapping machine one of the claims Suo Shu, it is characterized in that, described mechanism can swing around run-on point.
5. according to the cross lapping machine one of the claims Suo Shu, it is characterized in that, described mechanism is made up of roll (17), thin plate, bar or tumbler, utilizes them to support at least in part and exports band (15), to form the section (15a) of level.
6. according to the cross lapping machine one of the claims Suo Shu, it is characterized in that, described output band (15) can swing around run-on point.
7. according to the cross lapping machine one of the claims Suo Shu, it is characterized in that, described run-on point is arranged in the region of superincumbent guide roller (16).
8. according to cross lapping machine according to claim 3, it is characterized in that, described adjusting device can manually, semi-automatically or automatically be handled.
9. according to cross lapping machine according to claim 5, it is characterized in that, described roll (17) is fixed in run-on point via lever (18).
10. according to the cross lapping machine one of the claims Suo Shu, it is characterized in that, described run-on point is fixed on guide roller (16) or in the region of guide roller.
CN201410487215.0A 2013-12-04 2014-09-22 Cross lapping machine Withdrawn - After Issue CN104695136B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013113493.9A DE102013113493A1 (en) 2013-12-04 2013-12-04 stacker
DE102013113493.9 2013-12-04

Publications (2)

Publication Number Publication Date
CN104695136A true CN104695136A (en) 2015-06-10
CN104695136B CN104695136B (en) 2017-06-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (3)

Country Link
EP (1) EP2881509B1 (en)
CN (1) CN104695136B (en)
DE (1) DE102013113493A1 (en)

Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN108301123A (en) * 2018-03-29 2018-07-20 厦门当盛新材料有限公司 Parallel lapping machine, lapping machine and the manufacturing method of non-woven fabrics are formed for web
CN108396412A (en) * 2017-02-08 2018-08-14 特吕茨施勒有限及两合公司 Method for the storage net platform of web folding apparatus and for running storage net platform
CN110382754A (en) * 2017-03-09 2019-10-25 安德里兹阿瑟兰-蒂博有限公司 Cross lapping machine
CN110438663A (en) * 2019-07-31 2019-11-12 苏州鸿源特种纤维制品有限公司 A kind of cross lapping machine and its production technology for non-woven cloth
CN115584596A (en) * 2022-09-08 2023-01-10 安徽金春无纺布股份有限公司 Spunlace fiber lapping cross mechanism and spunlace non-woven fabric production line

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CN108374240B (en) * 2018-05-15 2023-09-26 常熟市振泰无纺机械有限公司 Aluminum stay bar of lapping machine
CN110079936A (en) * 2019-04-17 2019-08-02 厦门当盛新材料有限公司 Fiber aftertreatment equipment and method are spun in a kind of sudden strain of a muscle
CN110670244A (en) * 2019-11-20 2020-01-10 常熟市振泰无纺机械有限公司 High-speed lapping machine
DE102022116216A1 (en) 2022-06-29 2024-01-04 Trützschler Group SE Method for forming a nonwoven from several layers of fiber web using a cross-layer, cross-layer and the use thereof

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CN108396412A (en) * 2017-02-08 2018-08-14 特吕茨施勒有限及两合公司 Method for the storage net platform of web folding apparatus and for running storage net platform
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CN110382754A (en) * 2017-03-09 2019-10-25 安德里兹阿瑟兰-蒂博有限公司 Cross lapping machine
CN110382754B (en) * 2017-03-09 2022-10-21 安德里兹阿瑟兰-蒂博有限公司 Cross lapping machine
CN108301123A (en) * 2018-03-29 2018-07-20 厦门当盛新材料有限公司 Parallel lapping machine, lapping machine and the manufacturing method of non-woven fabrics are formed for web
CN110438663A (en) * 2019-07-31 2019-11-12 苏州鸿源特种纤维制品有限公司 A kind of cross lapping machine and its production technology for non-woven cloth
CN115584596A (en) * 2022-09-08 2023-01-10 安徽金春无纺布股份有限公司 Spunlace fiber lapping cross mechanism and spunlace non-woven fabric production line

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EP2881509A1 (en) 2015-06-10
DE102013113493A1 (en) 2015-06-11
CN104695136B (en) 2017-06-30

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