CN106346736A - Vehicle window glass sealing rubber strip production line with automatic rolling function - Google Patents
Vehicle window glass sealing rubber strip production line with automatic rolling function Download PDFInfo
- Publication number
- CN106346736A CN106346736A CN201610896028.7A CN201610896028A CN106346736A CN 106346736 A CN106346736 A CN 106346736A CN 201610896028 A CN201610896028 A CN 201610896028A CN 106346736 A CN106346736 A CN 106346736A
- Authority
- CN
- China
- Prior art keywords
- rubber strip
- machine
- production line
- hot blast
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000007789 sealing Methods 0.000 title claims abstract description 29
- 238000005096 rolling process Methods 0.000 title abstract 5
- 239000005357 flat glass Substances 0.000 title abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 74
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 239000000779 smoke Substances 0.000 claims abstract description 12
- 239000002912 waste gas Substances 0.000 claims abstract description 5
- 238000004804 winding Methods 0.000 claims description 38
- 238000004073 vulcanization Methods 0.000 claims description 29
- 239000011521 glass Substances 0.000 claims description 24
- 239000012670 alkaline solution Substances 0.000 claims description 14
- 238000010521 absorption reaction Methods 0.000 claims description 13
- 238000007592 spray painting technique Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 12
- 239000007789 gas Substances 0.000 claims description 11
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 10
- 239000003546 flue gas Substances 0.000 claims description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 6
- 238000000889 atomisation Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 5
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 abstract description 7
- 239000007921 spray Substances 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract 1
- 239000003981 vehicle Substances 0.000 description 18
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 5
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 3
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 3
- 238000005486 sulfidation Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010092 rubber production Methods 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004005 microsphere Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/355—Conveyors for extruded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
- B01D53/501—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/52—Hydrogen sulfide
- B01D53/523—Mixtures of hydrogen sulfide and sulfur oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/78—Liquid phase processes with gas-liquid contact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/025—General arrangement or layout of plant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9135—Cooling of flat articles, e.g. using specially adapted supporting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/96—Safety devices
- B29C48/965—Personnel safety, e.g. safety for the operator
Abstract
The invention discloses a vehicle window glass sealing rubber strip production line with an automatic rolling function. The production line comprises an extruding machine, a microwave vulcanizing machine, a surface spraying machine, a hot air vulcanizing machine, a cooling device, a hauling machine, a waste gas treatment device and an automatic rolling mechanism which are sequentially arranged, wherein each of the microwave vulcanizing machine and the hot air vulcanizing machine is provided with an automatic fire-extinguishing device. In the automatic fire-extinguishing device, smoke concentration in frameworks of the microwave vulcanizing machine and the hot air vulcanizing machine is detected through a smoke sensor, so that when the smoke concentration reaches a set value, a rubber strip burning accident is indicated, and a first controller immediately controls a first water pump to work so as to spray water into the frameworks through high-pressure sprayers, thus realizing fast automatic fire extinguishing. Compared with the existing manual fire extinguishing manner, the above fire extinguishing manner can faster detect a fire and realize faster and more timely fire extinguishing, thus ensuring higher production safety; and the production line disclosed by the invention realizes automatic rubber strip rolling, and the rubber strip rolling work efficiency is higher.
Description
Technical field
The present invention relates to a kind of technical field of rubber production, particularly to a kind of rubber strip production line.
Background technology
In prior art, the production of rubber strip one is the oral mold forming by the rubber extruding kneading by extruder,
Heat sulfuration through microwave section again, hot blast section is heat aging, draw machine travel, obtain rubber strip product.
Because rubber strip is subject to high-temperature heating when through microwave section and hot blast section, rubber temperature is higher, and in sulfidation
In also can produce the inflammable gases such as hydrogen sulfide, therefore occur in rubber strip production process rubber strip catching fire production peace
Full hidden danger.
But rubber strip production line of the prior art, it does not have energy in time detection to find the testing machine of rubber catching fire
Structure, producers only just will appreciate that generation rubber combustion in production process in the dense smoke that microwave section and hot blast section send, and only
Can be put out a fire by the manual fire extinguisher of preparation, therefore pyrophoricity accident processes not prompt enough it is impossible to stop pyrophoricity accident in time
Generation and expansion, production security is relatively low.
And existing rubber strip production line, it does not have special waste gas treatment equipment, and rubber produces in sulfidation
Hydrogen sulfide, the harmful gass such as sulfur dioxide be directly discharged in air, big to surrounding harm.
And existing rubber strip production line, after rubber strip is pulled out by its traction machine, needs manually to wind rubber strip, but
It is manually to wind inefficiency.
And existing rubber strip production line, it adopts roll shaft conveying rubber strip, due to rubbing between rubber strip and roll shaft
Wiping power is larger, and rubber strip temperature is higher, therefore the easy wear damage of roll shaft, easily scratches rubber strip, lead after roll shaft wear damage
Replacing difficulty after the problems such as cause product quality to reduce, and roll shaft damage is larger, changes maintenance period longer.
Content of the invention
In view of this, it is an object of the invention to provide a kind of glass for vehicle window sealing rubber strip with automatic winding function produces
Line, to solve fire safety evaluating hidden danger present in rubber production process and to need the technical problems such as artificial winding rubber strip.
The glass for vehicle window sealing rubber strip production line with automatic winding function for the car of the present invention, including the extrusion being sequentially arranged
Machine, microwave vulcanization machine, surface spray painting machine, hot blast vulcanizer, chiller and traction machine,
Described microwave vulcanization machine and hot blast vulcanizer are provided with automatic fire extinguisher, and described automatic fire extinguisher includes cigarette
Mist sensor, the first water pipe, high-pressure nozzle, electromagnetic valve, water storage box, the first water pump and the first controller, described Smoke Sensor
It is arranged on the internal side of shell top of microwave vulcanization machine and hot blast vulcanizer, described first water pipe is parallel with rubber strip, described high pressure
Shower nozzle is connected on the first water pipe and high-pressure nozzle is located above rubber strip；The water inlet of described first water pump is arranged on water storage box
In, described Smoke Sensor is electrically connected with the signal input part of the first controller, and described electromagnetic valve and the first water pump and first are controlled
The signal output part electrical connection of device processed；
The bottom of shell of described microwave vulcanization machine and hot blast vulcanizer is provided with osculum, and the bottom of described casing also sets
It is equipped with the electric cylinder that the pressing plate of sealing osculum and driving pressing plate move up and down；
Described water storage box is located at the bottom of casing, and described osculum is connected with water storage box by downpipe；
Described chiller includes Rectangular Water Trough, is arranged on the guide roller in Rectangular Water Trough, rubber strip is guided, sets
Put the second water pipe at rectangular channel top, the high-pressure atomization shower nozzle being arranged on the second water pipe, the water in Rectangular Water Trough is sent into
Second water pump of the second water pipe and some pieces of radiating copper coins being disposed in parallel in Rectangular Water Trough bottom, described radiating copper coin
Upper semisection is located in Rectangular Water Trough, lower semisection is located at outside Rectangular Water Trough；
The described glass for vehicle window sealing rubber strip production line with automatic winding function also includes emission-control equipment, described useless
Flash Gas Compression Skid System includes the flue gas cover discharge duct being connected with flue gas cover, the air exhauster being arranged on discharge duct and air exhauster
The gas-liquid separator that is connected with the exhaustor of alkaline solution absorption kettle of alkaline solution absorption kettle that connects of outlet conduit and
The filling adsorption tower being connected with the exhaustor of gas-liquid separator, described alkaline solution absorption kettle is provided with electric machine agitator and ph
Value sensor；Described flue gas cover is arranged on above microwave vulcanization machine and the connecting portion of surface spray painting machine, surface spray painting machine and hot blast
Above the connecting portion of vulcanizer and hot blast vulcanizer and chiller connecting portion top；
The described glass for vehicle window sealing rubber strip production line with automatic winding function also includes automatic winding mechanism, described from
Dynamic rolling-up mechanism includes shearing device and wrap-up, and described shearing device includes being arranged on the tool rest of traction machine discharge end, sets
The electric cylinder that put in the support on tool rest, is vertically fixed on support and driven by electric cylinder and do the cutting knife moving up and down, institute
State wrap-up include frame, the central shaft being vertically fixed in frame, be arranged in frame with central axis cooperation turn
Disk, the gear ring being fixed on rotating disk bottom surface, the motor being connected in frame by bearing, be arranged on rotor axis of electric with gear ring
Meshed gears and be placed on rotating disk with central axis cooperation supporting plate, described supporting plate is provided with positioning annulus, institute
State the laser sensor that rubber coil diameter on detection supporting plate is additionally provided with bearing, described automatic winding mechanism also includes the second control
Device processed, the signal output part of described laser sensor is electrically connected with the signal input part of controller, and the signal of described controller is defeated
Go out end to electrically connect with the control signal input of electric cylinder.
Further, the casing of described microwave vulcanization machine and hot blast vulcanizer is additionally provided with detection rubber strip translational speed
Laser sensor, described laser sensor and the electrical connection of the first controller, the casing of described microwave vulcanization machine and hot blast vulcanizer
On be additionally provided with by first controller control alarm；
Further, it is provided with rubber strip conveyer device in described microwave vulcanization machine, surface spray painting machine and hot blast vulcanizer,
The roll shaft that described rubber strip conveyer device includes feed belt and drives feed belt.
Further, the outer surface of described feed belt is sprayed with the high temperature resistant heat insulating coating of one layer of nanometer.
Beneficial effects of the present invention:
1st, the glass for vehicle window sealing rubber strip production line with automatic winding function for the present invention, the automatic fire extinguisher of its setting
Smokescope in microwave vulcanization machine and hot blast vulcanizer casing is detected by Smoke Sensor, when smokescope reaches setting value
When represent that rubber strip pyrophoricity accident occurs, the first controller soon controls the first pump working, and control electromagnetic valve open, lead to
Cross high-pressure nozzle to spray water into casing, that is, enable quick and automatic fire extinguishing；With respect to existing manual extinguishing's mode, it can be more rapid
The discovery condition of a fire, fire extinguishing is quicker, and production security is higher.
2nd, the glass for vehicle window sealing rubber strip production line with automatic winding function for the present invention, rubber strip is involved by traction machine
Afterwards, first manually rubber strip end is fixed on the positioning annulus of supporting plate, is then rotated by motor control driving rotating disk, rotating disk
Supporting plate is driven to rotate by frictional force, thus realizing rubber strip automatic winding, when laser sensor detects rubber coil diameter
When reaching setting value, controller just controls electric cylinder to drive cutting knife to move down and cut off rubber strip, that is, realize rubber strip from
Dynamic winding, rubber strip winding work efficiency is higher.
3rd, the glass for vehicle window sealing rubber strip production line with automatic winding function for the present invention, it passes through alkaline solution absorption kettle
Waste gas sulfidation being produced with filling adsorption tower is processed so that the cleaning gas degree being discharged is high, and environment will not be made
Become pollution.
4th, the glass for vehicle window sealing rubber strip production line with automatic winding function for the present invention, the high-pressure atomization in chiller
Meet and discuss ejection current very careful, can be fully contacted with air so that cooling down water energy quick heat radiating；Rectangular Water Trough bottom simultaneously
Radiating copper coin also can accelerate the radiating of cooling water；Therefore chiller can be in the case of not increasing other auxiliary cooling devices
Automatically the temperature of cooling water is kept to meet rubber strip cooling needs.
5th, the glass for vehicle window sealing rubber strip production line with automatic winding function for the present invention, it adopts tape transport rubber
Bar, conveyer belt is conveniently replaceable, and solves conveying roller when conventionally employed conveying roller conveys rubber strip changes difficulty technology after damaging
Problem.
Brief description
Fig. 1 illustrates for the sectional structure with the glass for vehicle window sealing rubber strip production line of automatic winding function for the present embodiment
Figure；
Fig. 2 is the structural representation of automatic fire extinguisher；
Fig. 3 closes up the perspective view of mechanism for rubber strip guiding；
Fig. 4 is the structural representation of chiller；
Fig. 5 is the structural representation of emission-control equipment；
Fig. 6 is the structural representation of automatic winding mechanism.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples.
As illustrated, the glass for vehicle window sealing rubber strip production line with automatic winding function for the present embodiment, including cloth successively
Extruder 1, microwave vulcanization machine 2, surface spray painting machine 3, hot blast vulcanizer 4, chiller 5 and the traction machine 6 put,
Described microwave vulcanization machine and hot blast vulcanizer are provided with automatic fire extinguisher, and described automatic fire extinguisher includes cigarette
Mist sensor 7, the first water pipe 8, high-pressure nozzle 9, electromagnetic valve 10, water storage box 11, the first water pump 12 and the first controller 13, described
Smoke Sensor is arranged on the internal side of shell top of microwave vulcanization machine and hot blast vulcanizer, and described first water pipe is put down with rubber strip
OK, described high-pressure nozzle is connected on the first water pipe and high-pressure nozzle is located above rubber strip；The water inlet of described first water pump
It is arranged in water storage box, described Smoke Sensor is electrically connected with the signal input part of the first controller, described electromagnetic valve and first
Water pump is electrically connected with the signal output part of the first controller；
The bottom of shell of described microwave vulcanization machine and hot blast vulcanizer is provided with osculum, and the bottom of described casing also sets
It is equipped with the electric cylinder 17 that the pressing plate 16 of sealing osculum and driving pressing plate move up and down；
Described water storage box is located at the bottom of casing, and described osculum is connected with water storage box by downpipe 18；
Described chiller includes Rectangular Water Trough 19, is arranged on the guide roller in Rectangular Water Trough, rubber strip is guided
20th, the second water pipe 21 being arranged on rectangular channel top, the high-pressure atomization shower nozzle 22 being arranged on the second water pipe, by Rectangular Water Trough
Water send into the second water pump 23 of the second water pipe and be disposed in parallel in some pieces of Rectangular Water Trough bottom radiating copper coins 24, institute
State radiating copper coin upper semisection be located at Rectangular Water Trough in, lower semisection be located at Rectangular Water Trough outside；
The described glass for vehicle window sealing rubber strip production line with automatic winding function also includes emission-control equipment, described useless
Flash Gas Compression Skid System include flue gas cover 35 discharge duct 36 being connected with flue gas cover, the air exhauster 37 being arranged on discharge duct and
The gas-liquid separation that the alkaline solution absorption kettle 38 that the outlet conduit of air exhauster connects is connected with the exhaustor of alkaline solution absorption kettle
Device 39 and the filling adsorption tower 40 being connected with the exhaustor of gas-liquid separator, described alkaline solution absorption kettle is provided with electricity
Machine agitator 41 and ph value sensor 42；Described flue gas cover is arranged on above microwave vulcanization machine and the connecting portion of surface spray painting machine,
Above the connecting portion of surface spray painting machine and hot blast vulcanizer and hot blast vulcanizer and chiller connecting portion top；
The described glass for vehicle window sealing rubber strip production line with automatic winding function also includes automatic winding mechanism, described from
Dynamic rolling-up mechanism includes shearing device and wrap-up, described shearing device include being arranged on traction machine discharge end tool rest 43,
The support 44 that is arranged on tool rest, the electric cylinder 45 being vertically fixed on support and drive to do by electric cylinder and move up and down
Cutting knife 46, described wrap-up include frame 47, the central shaft 48 being vertically fixed in frame, be arranged in frame with central shaft
The rotating disk 49 being rotatably assorted, the gear ring 50 being fixed on rotating disk bottom surface, the motor 52 being connected to by bearing 51 in frame, setting
On rotor axis of electric with gear ring meshed gears 53 and be placed on rotating disk with central axis cooperation supporting plate 54, institute
State and positioning annulus 55 is provided with supporting plate, described bearing is additionally provided with the laser sensor of rubber coil diameter on detection supporting plate
56, described automatic winding mechanism also includes second controller 57, the signal output part of described laser sensor and the letter of controller
The electrical connection of number input, the signal output part of described controller is electrically connected with the control signal input of electric cylinder.
The glass for vehicle window sealing rubber strip production line with automatic winding function for the present embodiment, the automatic fire extinguisher of its setting
Smokescope in microwave vulcanization machine and hot blast vulcanizer casing is detected by Smoke Sensor, when smokescope reaches setting value
When represent that rubber strip pyrophoricity accident occurs, the first controller soon controls the first pump working, and control electromagnetic valve open, lead to
Cross high-pressure nozzle to spray water into casing, that is, enable quick and automatic fire extinguishing；With respect to existing manual extinguishing's mode, it can be more rapid
The discovery condition of a fire, fire extinguishing is quicker, and production security is higher.
And the glass for vehicle window sealing rubber strip production line of the present embodiment automatic winding function, rubber strip is involved by traction machine
Afterwards, first manually rubber strip end is fixed on the positioning annulus of supporting plate, is then rotated by motor control driving rotating disk, rotating disk
Supporting plate is driven to rotate by frictional force, thus realizing rubber strip automatic winding, when laser sensor detects rubber coil diameter
When reaching setting value, controller just controls electric cylinder to drive cutting knife to move down and cut off rubber strip, that is, realize rubber strip from
Dynamic winding, rubber strip winding work efficiency is higher.
And vulcanize the harmful gass such as the hydrogen sulfide of generation, sulfur dioxide by air exhauster send into alkaline solution absorption kettle in
Sodium hydroxide solution reacts, and so as to remove the deleterious acidic gas in flue gas, and is provided with electricity on alkaline solution absorption kettle
Machine agitator, can make waste gas be fully contacted with sodium hydroxide solution, and infiltration rate is fast, absorb more abundant, alkaline solution is inhaled simultaneously
Receive the ph value sensor energy real-time monitoring solution acid alkalinity on kettle, staff can be instructed to change absorbent solution in time.Simultaneously from
The gas that in alkaline solution absorption kettle, expellant gas are dried after gas-liquid separator separates enters in filling adsorption tower, and filler is inhaled
Stupid in gas can be waited remaining harmful gass to absorb by the activated carbon in attached tower, so that the cleaning gas degree of discharge is high, will not
To environment.
Further, the glass for vehicle window sealing rubber strip production line with automatic winding function for the present embodiment, in chiller
High-pressure atomization meet and discuss ejection current very careful, can be fully contacted with air so that cooling down water energy quick heat radiating；Rectangle simultaneously
The radiating copper coin of bottom of gullet also can accelerate the radiating of cooling water；Therefore chiller can not increase other auxiliary cooling devices
In the case of automatically keep the temperature of cooling water to meet rubber strip cooling needs.
As the improvement to the present embodiment, the casing of described microwave vulcanization machine and hot blast vulcanizer is additionally provided with detection rubber
The laser sensor 25 of adhesive tape translational speed, described laser sensor and the first controller electrical connection, described microwave vulcanization machine and
The alarm being controlled by the first controller is additionally provided with the casing of hot blast vulcanizer.Examine the shifting of rubber strip by laser sensor
Dynamic speed, when rubber strip translational speed slows to below setting value, that is, shows to occur putty problem in casing, at this moment the first control
Device control device processed is shut down, and rubber strip blocking can be avoided in advance to cause temperature in casing to raise the problem of burning.
As the improvement to the present embodiment, it is provided with rubber strip guiding between described extruder and microwave vulcanization machine and closes up machine
Structure, described rubber strip guiding is closed up mechanism and is included magnetic receiver 26, the first adjusting rod 27 being vertically fixed on magnetic receiver, is arranged on
The first regulation handle 28 on first adjusting rod, the second adjusting rod 29 being arranged in the first regulation handle, it is arranged on the second tune
The second regulation handle 30 on pole, the 3rd adjusting rod 31 being arranged in the second regulation handle and be arranged on the 3rd regulation
The conical directive wheel 32 of boom end, described cone directive wheel and the 3rd adjusting rod are rotatably assorted.
This improvement makes extruder can once extrude two root rubber bars, by being respectively provided with rubber in two root rubber bar edge
Bar guiding closes up mechanism, is contacted with rubber strip edge using conical directive wheel and the rubber strip direction of motion is guided, can be by
Two root rubber bars close up, and accurately send in microwave vulcanization machine, and two root rubber bars are heated in microwave vulcanization machine and are combining side
Portion links into an integrated entity, and so as to make subsequent treatment more simple and convenient, once can produce two glass for vehicle window sealing rubber strips, raw
Produce in hgher efficiency.
As the improvement to the present embodiment, it is provided with described microwave vulcanization machine, surface spray painting machine and hot blast vulcanizer
Rubber strip conveyer device, the roll shaft 34 that described rubber strip conveyer device includes feed belt 33 and drives feed belt.
This improvement adopts tape transport rubber strip, and conveyer belt is conveniently replaceable, and solves conventionally employed conveying roller conveying rubber
During adhesive tape, conveying roller changes the technical problem of difficulty after damaging.
As the improvement to the present embodiment, the outer surface of described feed belt is sprayed with one layer of nanometer is high temperature resistant adiabatic to be applied
Layer, the performance of nanometer is high temperature resistant heat insulating coating can avoid high temperature feed belt, the service life of feed belt can be extended.
Nanometer described in the present embodiment is high temperature resistant, and heat insulating coating includes 1-3% modification potassium hexatitanate crystalline substance by mass percentage
Palpus, 20-40% nanometer sio2 aeroge, the ultra-fine hollow ceramic microspheres of 10-20%, 2% nanometer of tio2,10-15% organosilicon tree
Fat liquor, 5-15% acrylic emulsion are base material and deionized water 20-30%.The nanometer being obtained by formula in the present embodiment
High temperature resistant heat insulating coating heat-insulating property is excellent.
Finally illustrate, above example only in order to technical scheme to be described and unrestricted, although with reference to relatively
Good embodiment has been described in detail to the present invention, it will be understood by those within the art that, can be to the skill of the present invention
Art scheme is modified or equivalent, the objective without deviating from technical solution of the present invention and scope, and it all should be covered at this
In the middle of the right of invention.
Claims (4)
1. a kind of glass for vehicle window sealing rubber strip production line with automatic winding function it is characterised in that: include being sequentially arranged
Extruder, microwave vulcanization machine, surface spray painting machine, hot blast vulcanizer, chiller and traction machine,
Described microwave vulcanization machine and hot blast vulcanizer are provided with automatic fire extinguisher, and described automatic fire extinguisher includes smog and passes
Sensor, the first water pipe, high-pressure nozzle, electromagnetic valve, water storage box, the first water pump and the first controller, described Smoke Sensor setting
At the internal side of shell top of microwave vulcanization machine and hot blast vulcanizer, described first water pipe is parallel with rubber strip, described high-pressure nozzle
It is connected on the first water pipe and high-pressure nozzle is located above rubber strip；The water inlet of described first water pump is arranged in water storage box,
Described Smoke Sensor is electrically connected with the signal input part of the first controller, described electromagnetic valve and the first water pump and the first controller
Signal output part electrical connection；
The bottom of shell of described microwave vulcanization machine and hot blast vulcanizer is provided with osculum, and the bottom of described casing is additionally provided with
The pressing plate of sealing osculum and the electric cylinder driving pressing plate to move up and down；
Described water storage box is located at the bottom of casing, and described osculum is connected with water storage box by downpipe；
Described chiller includes Rectangular Water Trough, is arranged on the guide roller in Rectangular Water Trough, rubber strip is guided, is arranged on
Second water pipe at rectangular channel top, the high-pressure atomization shower nozzle being arranged on the second water pipe, by Rectangular Water Trough water send into second
Second water pump of water pipe and some pieces of radiating copper coins being disposed in parallel in Rectangular Water Trough bottom, the upper half of described radiating copper coin
Section is located in Rectangular Water Trough, lower semisection is located at outside Rectangular Water Trough；
The described glass for vehicle window sealing rubber strip production line with automatic winding function also includes emission-control equipment, at described waste gas
Reason device includes going out of the flue gas cover discharge duct being connected with flue gas cover, the air exhauster being arranged on discharge duct and air exhauster
Gas-liquid separator that the alkaline solution absorption kettle that mouthful pipeline connects is connected with the exhaustor of alkaline solution absorption kettle and with gas
The filling adsorption tower that the exhaustor of liquid/gas separator connects, described alkaline solution absorption kettle is provided with electric machine agitator and ph value passes
Sensor；Described flue gas cover is arranged on above microwave vulcanization machine and the connecting portion of surface spray painting machine, surface spray painting machine and hot blast vulcanize
Above the connecting portion of machine and hot blast vulcanizer and chiller connecting portion top；
The described glass for vehicle window sealing rubber strip production line with automatic winding function also includes automatic winding mechanism, described automatic receipts
Volume mechanism includes shearing device and wrap-up, and described shearing device includes being arranged on the tool rest of traction machine discharge end, is arranged on
Support on tool rest, the electric cylinder being vertically fixed on support and by electric cylinder drive do the cutting knife moving up and down, described receipts
Winding apparatus are included frame, the central shaft being vertically fixed in frame, are arranged on the rotating disk coordinated with central axis in frame, consolidate
The gear ring being scheduled on rotating disk bottom surface, the motor being connected in frame by bearing, it is arranged on rotor axis of electric and engages with gear ring
Gear and be placed on the supporting plate with central axis cooperation on rotating disk, described supporting plate is provided with positioning annulus, described
The laser sensor of rubber coil diameter on detection supporting plate is additionally provided with seat, described automatic winding mechanism also includes the second control
Device, the signal output part of described laser sensor is electrically connected with the signal input part of controller, the signal output of described controller
End is electrically connected with the control signal input of electric cylinder.
2. the glass for vehicle window sealing rubber strip production line with automatic winding function according to claim 1 it is characterised in that:
The laser sensor of detection rubber strip translational speed is additionally provided with the casing of described microwave vulcanization machine and hot blast vulcanizer, described
Laser sensor and the electrical connection of the first controller, the casing of described microwave vulcanization machine and hot blast vulcanizer is additionally provided with by first
The alarm that controller controls.
3. the glass for vehicle window sealing rubber strip production line with automatic winding function according to claim 1 it is characterised in that:
It is provided with rubber strip conveyer device, described rubber strip conveying in described microwave vulcanization machine, surface spray painting machine and hot blast vulcanizer
The roll shaft that device includes feed belt and drives feed belt.
4. the glass for vehicle window sealing rubber strip production line with automatic winding function according to claim 1 it is characterised in that:
The high temperature resistant heat insulating coating of one layer of nanometer is sprayed with the outer surface of described feed belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610896028.7A CN106346736B (en) | 2016-10-13 | 2016-10-13 | Glass for vehicle window sealing rubber strip production line with automatic winding function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610896028.7A CN106346736B (en) | 2016-10-13 | 2016-10-13 | Glass for vehicle window sealing rubber strip production line with automatic winding function |
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| CN106346736A true CN106346736A (en) | 2017-01-25 |
| CN106346736B CN106346736B (en) | 2018-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610896028.7A Active CN106346736B (en) | 2016-10-13 | 2016-10-13 | Glass for vehicle window sealing rubber strip production line with automatic winding function |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108819307A (en) * | 2018-06-05 | 2018-11-16 | 广州市宇昊机电设备有限公司 | A kind of weather strip for automobile production line |
| CN110481038A (en) * | 2019-08-30 | 2019-11-22 | 天津信强橡塑有限公司 | Rubber weather strip production line |
| CN113457057A (en) * | 2021-09-02 | 2021-10-01 | 南通勤润自动化科技有限公司 | Automatic production line for mechanical part production |
| CN117048013A (en) * | 2023-08-16 | 2023-11-14 | 常州窗友塑胶有限公司 | Multi-head extrusion production system for door and window sealing rubber strips |
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| JP2009226760A (en) * | 2008-03-24 | 2009-10-08 | Hitachi Cable Ltd | Microwave irradiation vulcanizing method and apparatus |
| CN201520047U (en) * | 2009-09-25 | 2010-07-07 | 重庆嘉良塑胶制品有限责任公司 | Screw extruder rubber sealing strip vulcanizing production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108819307A (en) * | 2018-06-05 | 2018-11-16 | 广州市宇昊机电设备有限公司 | A kind of weather strip for automobile production line |
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| CN110481038A (en) * | 2019-08-30 | 2019-11-22 | 天津信强橡塑有限公司 | Rubber weather strip production line |
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| CN113457057B (en) * | 2021-09-02 | 2021-11-19 | 南通勤润自动化科技有限公司 | Automatic production line for mechanical part production |
| CN117048013A (en) * | 2023-08-16 | 2023-11-14 | 常州窗友塑胶有限公司 | Multi-head extrusion production system for door and window sealing rubber strips |
| CN117048013B (en) * | 2023-08-16 | 2024-01-02 | 常州窗友塑胶有限公司 | Multi-head extrusion production system for door and window sealing rubber strips |
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| Publication number | Publication date |
|---|---|
| CN106346736B (en) | 2018-05-04 |
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Address after: 402760 No. 1 Workshop, No. 6, West Five Road, Qingbartangfang, Bishan District, Chongqing Patentee after: CHONGQING FUXINQIANG RUBBER PRODUCTS CO.,LTD. Address before: 401120 Block G56/01-12 of Lianglu Industrial Park, Yubei District, Chongqing Patentee before: CHONGQING FUXINQIANG RUBBER PRODUCTS CO.,LTD. |
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Denomination of invention: Production line of sealing rubber strip for window glass with automatic winding function Effective date of registration: 20201224 Granted publication date: 20180504 Pledgee: Bishan sub branch of Chongqing Three Gorges Bank Co.,Ltd. Pledgor: CHONGQING FUXINQIANG RUBBER PRODUCTS Co.,Ltd. Registration number: Y2020990001508 |
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Date of cancellation: 20211213 Granted publication date: 20180504 Pledgee: Bishan sub branch of Chongqing Three Gorges Bank Co.,Ltd. Pledgor: CHONGQING FUXINQIANG RUBBER PRODUCTS CO.,LTD. Registration number: Y2020990001508 |
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Denomination of invention: Production line of window glass sealing rubber strip with automatic winding function Effective date of registration: 20211221 Granted publication date: 20180504 Pledgee: Bishan sub branch of Chongqing Three Gorges Bank Co.,Ltd. Pledgor: CHONGQING FUXINQIANG RUBBER PRODUCTS CO.,LTD. Registration number: Y2021990001183 |
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Date of cancellation: 20230809 Granted publication date: 20180504 Pledgee: Bishan sub branch of Chongqing Three Gorges Bank Co.,Ltd. Pledgor: CHONGQING FUXINQIANG RUBBER PRODUCTS CO.,LTD. Registration number: Y2021990001183 |
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Denomination of invention: Production line for window glass sealing rubber strips with automatic winding function Effective date of registration: 20230818 Granted publication date: 20180504 Pledgee: Bishan sub branch of Chongqing Three Gorges Bank Co.,Ltd. Pledgor: CHONGQING FUXINQIANG RUBBER PRODUCTS CO.,LTD. Registration number: Y2023510000201 |