CN106340569A - Pretreatment method of polysilicon film texturing for cutting solar cell by diamond wire saw - Google Patents

Pretreatment method of polysilicon film texturing for cutting solar cell by diamond wire saw Download PDF

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Publication number
CN106340569A
CN106340569A CN201610851356.5A CN201610851356A CN106340569A CN 106340569 A CN106340569 A CN 106340569A CN 201610851356 A CN201610851356 A CN 201610851356A CN 106340569 A CN106340569 A CN 106340569A
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China
Prior art keywords
wire saw
diamond wire
cutting
wool
solar cell
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CN201610851356.5A
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周浪
肖志刚
魏秀琴
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Nanchang University
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Nanchang University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0236Special surface textures
    • H01L31/02363Special surface textures of the semiconductor body itself, e.g. textured active layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention provides a pretreatment method of polysilicon film texturing for cutting a solar cell by a diamond wire saw. The method is characterized in that the a diamond wire saw cutting polysilicon silicon is heated to 500 to 1000 DEG C, the temperature is maintained for 0.5 to 6 hours, and then the temperature of the diamond wire saw cutting polysilicon silicon is slowly and naturally reduced to be under 100 DEG C. According to the method, the diamond wire saw cutting polysilicon silicon is suitable for conventional wet method texturing, the average surface light reflection rate is reduced to a level of 20% to 23%, as shown in Table 1; the texturing surface micro morphology is uniform and round and is not distributed along cutting lines, the cutting mark appearance is reduced remarkably, the processing process is simple, the cost is low, and the method is suitable for large-scale production and application.

Description

A kind of preprocess method of diamond wire saw cut solar cell polycrystalline silicon texturing
Technical field
The invention belongs to filed of crystal silicon solaode technique, it is related to the solar cell polysilicon chip of diamond cut The method that surface antireflective etches making herbs into wool, solves it especially by annealing pretreatment not simultaneous with conventional pickling wet-method etching technology The method of appearance problem.
Background technology
It is generally wire cooperation abrasive material mortar cutting, abbreviation mortar for the polysilicon chip that polycrystalline silicon solar cell manufactures Cutting, the commonly used Fluohydric acid. of its surface antireflective making herbs into wool-nitric acid mixed acid solution wet etching method is hereinafter referred to as conventional wet Method making herbs into wool.It has the advantage of with low cost, producing line equipment and technical maturity, it has also become in polycrystalline silicon solar cell manufacturing industry Current techique.
Through development in recent years, diamond wire saw cut silicon chip technology tends to ripe, in rate of cutting, cost, quality On have significant advantage.But its application development on polycrystalline silicon solar cell piece produces faces serious hindrance diamond The polysilicon chip of saw blade cutting is incompatible with conventional wet lay making herbs into wool technology, cannot get enough anti-reflective effect after making herbs into wool, and Residual significantly cuts trace.
Have some different making herbs into wool technology at present to can be used to solve the problems, such as the making herbs into wool of diamond wire saw cut polysilicon chip. For example it is based on the dry method making herbs into wool technology of plasma atmosphere reactive ion etching (being commonly referred to as rie technology in the world), but this technical equipment Complex and expensive, technique also relies on fluorides special gas raw material, high cost;For another example it is based on nano-noble metal particulate catalytic Wet etching making herbs into wool technology (be commonly referred to as in the industry the black silicon technology of wet method), but it needs to substitute and updates producing line equipment, process costs Height, and it is difficult to stable;For another example the gas phase etching making herbs into wool technology (Chinese invention patent based on the effect of mixed acid vapor etch 201410311173.5) with based on the microlayer model etching making herbs into wool technology (Chinese invention patent condensing mixing acid vapour 201510956665.4), but they be required to develop Special Equipment, be related to optional equipment cost.In sum, these sides existing Method is not directly to solve the compatibling problem of diamond wire saw cut silicon chip and existing conventional wet lay making herbs into wool technology, and need to separately throw Provide, increase into the existing conventional wet lay making herbs into wool technology of original replacement, and gained suede structure there is also and follow-up solar cell system Make the adaptation sex chromosome mosaicism of process, generally require the subsequently whole technique of experiment adjustment.Using a kind of processing method of low cost to gold Hard rock cutting silicon chip surface is modified, and enables to be suitable for conventional wet lay making herbs into wool technology, under existing producing line appointed condition It is met the antireflective matte of requirement it is clear that being ideal.But still there is no such method at present.
Content of the invention
It is an object of the invention to provide a kind of pretreatment of diamond wire saw cut solar cell polycrystalline silicon texturing Method, enables to be suitable for conventional wet lay making herbs into wool technology, is met under existing conventional wet lay making herbs into wool producing line appointed condition The antireflective matte of existing solar cell production requirement.
Realize such purpose it is necessary first to research understands physicochemical property and its routine of diamond cut silicon chip surface The reason wet-method etching lost efficacy.The gather diamond of substantial amounts of smooth surface of the silicon chip surface that diamond wire saw cut produces is drawn Trace.Inventor detects through micro analysiss and infers: cut surface layer due to the sharp cutting of diamond and rolls, and has been converted to amorphous Phase;The fact that inventor is more than silicon crystal by the density of silicon melt further infers that: the above-mentioned diamond point that is in cuts and grinds The density of the non-crystalline silicon phase being formed under the conditions of pressure is higher than crystalline silicon, thus its etch resistant performance is higher than crystalline silicon, this makes these Smooth cut surface be difficult in conventional wet lay making herbs into wool formed suede structure required for pit, and only between cut or draw The fragility avalanche region that trace interrupts forms pit.This is the reason diamond wire saw cut silicon chip conventional wet lay making herbs into wool was lost efficacy.Sand Then gather this fragility caved area completely, so it can be suitable for conventional wet lay making herbs into wool on slurry cutting polysilicon chip surface.Fig. 1,2 Display Main Analysis foundation.
Based on above-mentioned analysis detection and deduction, the present invention proposes to make diamond cut surface amorphous phase layer by annealing There is crystallization change, so that diamond wire saw cut polysilicon chip is become able to and conventional wet lay making herbs into wool technical compatibility.This method Obtain it is experimentally confirmed that seeing Fig. 3.
A kind of preprocess method of diamond wire saw cut solar cell polycrystalline silicon texturing of the present invention it is simply that Make diamond wire saw cut polysilicon chip surface amorphous phase layer crystalization modified thus being suitable for conventional wet lay system by annealing process The method of floss.
Described annealing refers to for diamond wire saw cut polysilicon chip to be heated to 500~1000 ° of c temperature, and insulation 0.5 ~ 6 is little When, then natural slow cooling is come out of the stove to 100 ° of below c.
Atmosphere residing for diamond wire saw cut polysilicon chip in processing procedure of the present invention can be air, vacuum, nitrogen, argon Gas, hydrogen, or the mixed gas of nitrogen or argon and hydrogen.
After the present invention is processed in the atmosphere of oxidisability, the subsequent wet making herbs into wool time needs proper extension to move back to remove this atmosphere The oxide-film that during fire, silicon chip surface is formed.
Diamond wire saw cut silicon chip can be made to be suitable for conventional wet lay making herbs into wool for annealing of the present invention so as to average table Face luminous reflectance is reduced to 20~23% levels, as shown in table 1;Matte microscopic appearance is uniform, rounding, disobeys cutting stricture of vagina distribution, such as Shown in Fig. 3, trace stricture of vagina is apparent is obviously reduced for cutting in appearance;Its technical process is simple, with low cost, is suitable for scale metaplasia Produce application.
Brief description
Fig. 1 is collected diamond wire saw cut silicon chip sawdust powder (diamond-cut saw dust) and separation and Extraction Mortar cut silicon chip sawdust powder (slurry-cut saw dust) x-ray diffraction spectrum (xrd spectrum).Show that the former lacks lattice Sunken degree is larger, and comprises amorphous phase, and diffraction maximum is weak and wide, and the latter's lattice structure is complete, no amorphous phase, diffraction peak intensity and point Sharp.A small amount of sic abrasive powder is remained, its diffraction maximum is also visible in mortar cutting silicon sawdust powder sample.
Fig. 2 is that (laser co-focusing shows for diamond wire saw cut polysilicon chip surface microstructure through conventional wet-method etching Micro mirror photo).Show its surface diamond scored area relative smooth, pit is very shallow, only juncture area is formed between cut Pit, its shape majority not rounding, and tend to along cutting trace stricture of vagina arrangement.
Fig. 3 is to carry out the diamond fretsaw after conventional wet lay making herbs into wool again after annealing of the present invention (embodiment 1) Cutting polysilicon chip surface microstructure (laser confocal microscope photo).Show that the densely covered size and shape in its surface is more equal Nicely rounded whole pit.
Specific embodiment
With reference to embodiment, the present invention is described in further detail.
Embodiment 1.
Diamond wire saw cut polysilicon chip sample in the air in box Muffle furnace is heated to 950 ° of c and is incubated 1 hour, Subsequently power-off, is cooled to 100 ° of below c with stove and comes out of the stove.This sample is etched under the conditions of conventional wet lay making herbs into wool 4 minutes, diluted alkaline molten Liquid rinsing, pure water rinsing, drying, then carry out surface light reflection rate measurement.
Embodiment 2.
Diamond wire saw cut polysilicon chip sample in the air in box Muffle furnace is heated to 800 ° of c and is incubated 1 hour, Subsequently power-off, is cooled to 100 ° of below c with stove and comes out of the stove.This sample is etched under the conditions of conventional wet lay making herbs into wool 2.5 minutes, diluted alkaline Solution rinsing, pure water rinsing, drying, then carry out surface light reflection rate measurement.
Embodiment 3.
Diamond wire saw cut polysilicon chip sample in the air in box Muffle furnace is heated to 700 ° of c and is incubated 2 hours, Subsequently power-off, is cooled to 100 ° of below c with stove and comes out of the stove.This sample is etched under the conditions of conventional wet lay making herbs into wool 1.5 minutes, diluted alkaline Solution rinsing, pure water rinsing, drying, then carry out surface light reflection rate measurement.
Embodiment 4.
Diamond wire saw cut polysilicon chip sample in the air in box Muffle furnace is heated to 600 ° of c and is incubated 3 hours, Subsequently power-off, is cooled to 100 ° of below c with stove and comes out of the stove.This sample is etched under the conditions of conventional wet lay making herbs into wool 1 minute, diluted alkaline molten Liquid rinsing, pure water rinsing, drying, then carry out surface light reflection rate measurement.
Embodiment 5.
Diamond wire saw cut polysilicon chip sample in the air in box Muffle furnace is heated to 500 ° of c and is incubated 6 hours, Subsequently power-off, is cooled to 100 ° of below c with stove and comes out of the stove.This sample is etched under the conditions of conventional wet lay making herbs into wool 1 minute, diluted alkaline molten Liquid rinsing, pure water rinsing, drying, then carry out surface light reflection rate measurement.
Embodiment 6.
By diamond wire saw cut polysilicon chip sample 6 x 10 in vacuum drying oven-3Pa heated under vacuum is to 1000 ° C is incubated 0.5 hour, and subsequent power-off is cooled to 100 ° of below c with stove and comes out of the stove.This sample is carved under the conditions of conventional wet lay making herbs into wool Erosion 2 minutes, dilute alkaline soln rinsing, pure water rinsing, drying, then carry out surface light reflection rate measurement.
Embodiment 7.
Diamond wire saw cut polysilicon chip sample is heated to 1000 ° of c insulations 0.5 in high-purity argon in Sealing furnace little When, subsequent power-off, it is cooled to 100 ° of below c with stove and come out of the stove.This sample is etched under the conditions of conventional wet lay making herbs into wool 1 minute, dilute Aqueous slkali rinsing, pure water rinsing, drying, then carry out surface light reflection rate measurement.
Embodiment 8.
Diamond wire saw cut polysilicon chip sample is heated to 1000 ° of c insulations 0.5 in High Purity Nitrogen in Sealing furnace little When, subsequent power-off, it is cooled to 100 ° of below c with stove and come out of the stove.This sample is etched under the conditions of conventional wet lay making herbs into wool 1 minute, dilute Aqueous slkali rinsing, pure water rinsing, drying, then carry out surface light reflection rate measurement..
Embodiment 9.
Diamond wire saw cut polysilicon chip sample is heated to 1000 ° of c insulations 0.5 in High Purity Hydrogen in Sealing furnace little When, subsequent power-off, it is cooled to 100 ° of below c with stove and come out of the stove.This sample is etched under the conditions of conventional wet lay making herbs into wool 50 seconds, diluted alkaline Solution rinsing, pure water rinsing, drying, then carry out surface light reflection rate measurement.
Embodiment 10.
Diamond wire saw cut polysilicon chip sample is added in 96 High Purity Nitrogens and 4% high-purity hydrogen mixed gas in Sealing furnace Heat is incubated 0.5 hour to 1000 ° of c, and subsequent power-off is cooled to 100 ° of below c with stove and comes out of the stove.By this sample in conventional wet lay making herbs into wool Under the conditions of etching 50 seconds, dilute alkaline soln rinsing, pure water rinsing, dry, then carry out surface light reflection rate measurement.
Embodiment 11.
Diamond wire saw cut polysilicon chip sample is heated to 950 ° of c in High Purity Nitrogen in Sealing furnace and is incubated 1 hour, with Power-off afterwards, is cooled to 100 ° of below c with stove and comes out of the stove.This sample is etched under the conditions of conventional wet lay making herbs into wool 1 minute, dilute alkaline soln Rinsing, pure water rinsing, drying, then carry out surface light reflection rate measurement.
Table 1 be diamond wire saw cut polysilicon chip initial surface luminous reflectance and through the inventive method process after with routine Surface light reflection rate (being weighed with the meansigma methodss of the reflectance of 400~900 nanometer wavelength range light) after wet-method etching.
Table 1

Claims (2)

1. a kind of preprocess method of diamond wire saw cut solar cell polycrystalline silicon texturing, is characterized in that diamond wire Saw cut polysilicon chip is heated to 500~1000 ° of c temperature, is incubated 0.5 ~ 6 hour, and then natural slow cooling is to 100 ° of below c Come out of the stove.
2. preprocess method according to claim 1, is characterized in that atmosphere residing for diamond wire saw cut polysilicon chip is Air, vacuum, nitrogen, argon, hydrogen, or the mixed gas of nitrogen or argon and hydrogen.
CN201610851356.5A 2016-09-27 2016-09-27 Pretreatment method of polysilicon film texturing for cutting solar cell by diamond wire saw Pending CN106340569A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109166798A (en) * 2018-08-02 2019-01-08 南昌大学 A kind of surface phase transformation processing method of diamond wire saw cut silicon wafer

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015113890A2 (en) * 2014-01-31 2015-08-06 Technische Universität Bergakademie Freiberg Method for producing textures or polishes on the surface of monocrystalline silicon wafers
CN104962999A (en) * 2015-07-08 2015-10-07 中国科学院宁波材料技术与工程研究所 Diamond wire cutting-based silicon wafer texturing method, silicon wafer texturing product and silicon wafer texturing pretreatment liquid
CN105679882A (en) * 2016-03-29 2016-06-15 盐城阿特斯协鑫阳光电力科技有限公司 Method of etching polycrystalline silicon sheet cut by diamond wire

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015113890A2 (en) * 2014-01-31 2015-08-06 Technische Universität Bergakademie Freiberg Method for producing textures or polishes on the surface of monocrystalline silicon wafers
CN104962999A (en) * 2015-07-08 2015-10-07 中国科学院宁波材料技术与工程研究所 Diamond wire cutting-based silicon wafer texturing method, silicon wafer texturing product and silicon wafer texturing pretreatment liquid
CN105679882A (en) * 2016-03-29 2016-06-15 盐城阿特斯协鑫阳光电力科技有限公司 Method of etching polycrystalline silicon sheet cut by diamond wire

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109166798A (en) * 2018-08-02 2019-01-08 南昌大学 A kind of surface phase transformation processing method of diamond wire saw cut silicon wafer

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Application publication date: 20170118