CN106340356B - A kind of wisdom energy carbon fiber complex core production line - Google Patents
A kind of wisdom energy carbon fiber complex core production line Download PDFInfo
- Publication number
- CN106340356B CN106340356B CN201610892769.8A CN201610892769A CN106340356B CN 106340356 B CN106340356 B CN 106340356B CN 201610892769 A CN201610892769 A CN 201610892769A CN 106340356 B CN106340356 B CN 106340356B
- Authority
- CN
- China
- Prior art keywords
- preforming
- glass
- carbon fiber
- inlet wire
- solidification equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/04—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of carbon-silicon compounds, carbon or silicon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/004—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing rigid-tube cables
Abstract
The invention discloses a kind of wisdom energy carbon fiber complex core production line, including creel, preforming solidification equipment, deflecting roller group, trailer system, online nondestructive detection system and the winding system set gradually according to production process, and the injection system for preforming solidification equipment injecting glue；Carbon fiber and glass fibre are placed with the creel；The preforming solidification equipment is vertical structure.The present invention can realize continuous, the quick production of carbon fiber complex core, and the preforming solidification equipment of vertical structure, making mold body, storage area is close, can effectively reduce the waste of sizing material and the generation of old glue as sizing material store tools.
Description
Technical field
The present invention relates to a kind of wisdom energy carbon fiber complex core production line.
Background technology
Traditional transmission line of electricity uses steel-cored aluminium strand more, and it has the shortcomings such as line loss is big, maximum normal use temperature is low,
Therefore carbon fiber composite conductor arises at the historic moment, and its is in light weight compared with steel-cored aluminium strand, intensity is big, high temperature resistant, corrosion-resistant, line loss
The advantages that low and environment is affine, can improve one times of transmission capacity.Its key technology is the production of composite core, at present industry institute
The composite core production line of use is commonly Horizontal production line, and using open glue groove, with the growth of production time, old glue increases
Add, influence performance and the safe operation in wire later stage of composite core.
The content of the invention
It can realize that the wisdom energy that is continuous, quickly producing is given birth to carbon fiber complex core it is an object of the invention to provide a kind of
Producing line.
Realizing the technical scheme of the object of the invention is：A kind of wisdom energy carbon fiber complex core production line, including according to
Creel, preforming solidification equipment, deflecting roller group, trailer system, online nondestructive detection system and the receipts that production process is set gradually
Linear system is united, and the injection system for preforming solidification equipment injecting glue；Carbon fiber and glass fibre are placed with the creel；It is described
Preforming solidification equipment is vertical structure.
Carbon fiber on the creel uses shaft type unwrapping wire, while carbon fiber and glass fibre use no-station pole canopy unwrapping wire.
Carbon fibre inlet wire mould, preforming tool, the glass that the preforming solidification equipment includes setting gradually from bottom to top enter
Line mould and curing mold；The top of the carbon fibre inlet wire mould is fixedly connected with preforming tool, the top of the glass inlet wire mould
It is fixedly connected with curing mold；The top of carbon fibre inlet wire mould and glass the inlet wire mould and preforming tool and curing mold
Bottom is equipped with sizing material memory space；The carbon fibre inlet wire mould connects the note of sizing material memory space with being equipped with glass inlet wire mould
Jiao Kou；The gum-injecting port is connected with injection system.
Carbon fibre distributor plate, carbon fibre separated time are provided between the carbon fibre inlet wire mould and preforming tool of the preforming solidification equipment
Plate is provided with multiple carbon fibre cable-through holes；Glass distributor plate, glass distributor plate are provided between the glass inlet wire mould and curing mold
Center be provided with preforming carbon fibre cable-through hole, multiple glass mistakes around preforming carbon fibre cable-through holes are additionally provided with glass distributor plate
String holes.
The carbon fibre distributor plate and glass distributor plate of preforming solidification equipment are tapered.
The first heating component, the second heating group are sequentially provided with the curing mold of the preforming solidification equipment from bottom to top
Part and the 3rd heating component, the first heating component, the second heating component and the 3rd heating component make curing mold from bottom to top according to
Secondary formation preheating zone, gel area and curing area；The top of the glass inlet wire mould is provided with cooling component, ensures that sizing material temperature is less than
80℃。
The deflecting roller group includes two deflecting rollers, the outlet direction weight of the tangential and preforming solidification equipment of one of them
Close, the inlet wire direction of another tangential and trailer system overlaps.
75 times of the diameter of the diameter of the deflecting roller >=finished product composite core.
The trailer system is that either fluid pressure type or fixture block formula, fixture block used in fixture block formula use elastomeric material to crawler type.
The online nondestructive detection system uses ray or ultrasound examination, and equipped with multiple color inkjet device, for
The defects of different degree spray printing different colours mark.
Above-mentioned technical proposal is employed, the present invention has following beneficial effect：(1) present invention can realize that carbon fiber is answered
Continuous, the quick production of core is closed, the preforming solidification equipment of vertical structure, makes mold body as sizing material store tools, storage
Space is close, can effectively reduce the waste of sizing material and the generation of old glue.
(2) the carbon fibre inlet wire mould of preforming solidification equipment and top and the preforming tool of glass inlet wire mould of the invention
Sizing material memory space is equipped with the bottom of curing mold, and space-closed can avoid and air contact.
(3) carbon fibre distributor plate is provided between the carbon fibre inlet wire mould and preforming tool of preforming solidification equipment of the invention,
Glass distributor plate is provided between glass inlet wire mould and curing mold, it is ensured that the fine abundant infiltration with glass of carbon.
(4) the carbon fibre distributor plate of preforming solidification equipment of the invention and glass distributor plate are tapered, can ensure nothing
The long time integration of old glue.
(5) top of the glass inlet wire mould of preforming solidification equipment of the invention is provided with cooling zone, can ensure sizing material temperature
Degree is less than 80 DEG C.
(6) online Non-Destructive Testing of the invention is avoided using the latent lesion caused by detection plate for plug, is matched somebody with somebody
Standby multiple color inkjet device, the defects of different degree can be directed to spray printing different colours mark, make defect level and position
It is very clear.
Brief description of the drawings
In order that present disclosure is easier to be clearly understood, it is right below according to specific embodiment and with reference to accompanying drawing
The present invention is described in further detail, wherein
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of the preforming solidification equipment of the present invention.
Fig. 3 is the carbon fibre inlet wire mould of preforming solidification equipment and the separation sectional view of preforming tool of the present invention.
Fig. 4 is the glass inlet wire mould of preforming solidification equipment and the separation sectional view of curing mold of the present invention.
Fig. 5 is the structural representation of the carbon fibre distributor plate of the preforming solidification equipment of the present invention.
Fig. 6 is Fig. 5 A-A profiles.
Fig. 7 is the structural representation of the glass distributor plate of the preforming solidification equipment of the present invention.
Fig. 8 is Fig. 7 B-B profiles.
In accompanying drawing marked as：
Creel 1, preforming solidification equipment 2, carbon fibre inlet wire mould 21, preforming tool 22, glass inlet wire mould 23, cooling component
231st, curing mold 24, the first heating component 241, the second heating component 242, the 3rd heating component 243, gum-injecting port 25, carbon are fine
Distributor plate 26, carbon fibre cable-through hole 261, glass distributor plate 27, preforming carbon fibre cable-through hole 271, glass cable-through hole 272, deflecting roller
Group 3, trailer system 4, online nondestructive detection system 5, winding system 6, injection system 7.
Embodiment
(embodiment 1)
See Fig. 1 to Fig. 8, the wisdom energy carbon fiber complex core production line of the present embodiment, including according to production process according to
Creel 1, preforming solidification equipment 2, deflecting roller group 3, trailer system 4, online nondestructive detection system 5 and the winding system of secondary setting
6, and the injection system 7 for the preforming injecting glue of solidification equipment 2.
Carbon fiber and glass fibre are placed with creel 1.Carbon fiber uses shaft type unwrapping wire, while carbon fiber and glass fibre are equal
Using no-station pole canopy unwrapping wire.
Preforming solidification equipment 2 is vertical structure, including carbon fibre inlet wire mould 21, the preforming mould set gradually from bottom to top
Tool 22, glass inlet wire mould 23 and curing mold 24.The top of carbon fibre inlet wire mould 21 is fixedly connected with preforming tool 22, and glass enters
The top of line mould 23 is fixedly connected with curing mold 24.Top and the preforming mould of carbon fibre inlet wire mould 21 and glass inlet wire mould 23
The bottom of tool 22 and curing mold 24 is equipped with sizing material memory space.The company of being equipped with carbon fibre inlet wire mould 21 and glass inlet wire mould 23
The gum-injecting port 25 of logical sizing material memory space.Gum-injecting port 25 is connected with injection system 7.Carbon fibre inlet wire mould 21 and preforming tool 22 it
Between be provided with carbon fibre distributor plate 26, carbon fibre distributor plate 26 is provided with multiple carbon fibre cable-through holes 261.Glass inlet wire mould 23 and curing mold
Glass distributor plate 27 is provided between 24, the center of glass distributor plate 27 is provided with preforming carbon fibre cable-through hole 271, glass distributor plate 27
On be additionally provided with multiple glass cable-through holes 272 around preforming carbon fibre cable-through holes 271.Carbon fibre distributor plate 26 and glass distributor plate 27
It is tapered.The first heating component 241 is sequentially provided with curing mold 24 from bottom to top, the second heating component 242 and the 3rd adds
Hot component 243, the first heating component 241, the second heating component 242 and the 3rd heating component 243 make curing mold 24 from lower and
On sequentially form preheating zone, gel area and curing area.The top of glass inlet wire mould 23 is provided with cooling component 231.
Carbon fibre enters from carbon fibre inlet wire mould 21, and impregnation simultaneously enters preforming tool 22, is mixed after going out preforming mould 22 with glass
Conjunction enters glass inlet wire mould 23, and impregnation simultaneously enters curing mold 24, goes out curing mold 24 and obtain composite core.
Deflecting roller group 3 includes two deflecting rollers, the tangential and outlet direction weight of preforming solidification equipment 2 of one of them
Close, the inlet wire direction of another tangential and trailer system 4 overlaps.The 75 of the diameter of the diameter of deflecting roller >=finished product composite core
Times.
Trailer system 4 is fixture block formula, and fixture block used uses elastomeric material.Trailer system 4 can also be crawler type or liquid
Pressure type.
Online nondestructive detection system 5 uses ray or ultrasound examination, and equipped with multiple color inkjet device, for difference
Degree the defects of spray printing different colours mark.
Particular embodiments described above, the purpose of the present invention, technical scheme and beneficial effect are carried out further in detail
Describe in detail it is bright, should be understood that the foregoing is only the present invention specific embodiment, be not intended to limit the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements done etc., it should be included in the guarantor of the present invention
Within the scope of shield.
Claims (9)
- A kind of 1. wisdom energy carbon fiber complex core production line, it is characterised in that：Including what is set gradually according to production process Creel (1), preforming solidification equipment (2), deflecting roller group (3), trailer system (4), online nondestructive detection system (5) and take-up system Unite (6), and the injection system (7) for preforming solidification equipment (2) injecting glue；Carbon fiber and glass are placed with the creel (1) Fiber；The preforming solidification equipment (2) is vertical structure；The preforming solidification equipment (2) includes setting successively from bottom to top Carbon fibre inlet wire mould (21), preforming tool (22), glass inlet wire mould (23) and the curing mold (24) put；The carbon fibre inlet wire mould (21) top is fixedly connected with preforming tool (22), and the top of the glass inlet wire mould (23) and curing mold (24) are fixed Connection；The top and preforming tool (22) of the carbon fibre inlet wire mould (21) and glass inlet wire mould (23) and curing mold (24) Bottom be equipped with sizing material memory space；The carbon fibre inlet wire mould (21) connects sizing material and deposited with being equipped with glass inlet wire mould (23) Store up the gum-injecting port (25) in space；The gum-injecting port (25) is connected with injection system (7).
- A kind of 2. wisdom energy carbon fiber complex core production line according to claim 1, it is characterised in that：The creel (1) carbon fiber on uses shaft type unwrapping wire, while carbon fiber and glass fibre use no-station pole canopy unwrapping wire.
- A kind of 3. wisdom energy carbon fiber complex core production line according to claim 1, it is characterised in that：It is described it is pre- into Carbon fibre distributor plate (26), carbon fibre separated time are provided between the carbon fibre inlet wire mould (21) and preforming tool (22) of type solidification equipment (2) Plate (26) is provided with multiple carbon fibre cable-through holes (261)；Glass is provided between the glass inlet wire mould (23) and curing mold (24) Distributor plate (27), the center of glass distributor plate (27) are provided with preforming carbon fibre cable-through hole (271), and glass distributor plate is also set on (27) There are multiple glass cable-through holes (272) around preforming carbon fibre cable-through hole (271).
- A kind of 4. wisdom energy carbon fiber complex core production line according to claim 3, it is characterised in that：It is described it is pre- into The carbon fibre distributor plate (26) and glass distributor plate (27) of type solidification equipment (2) are tapered.
- A kind of 5. wisdom energy carbon fiber complex core production line according to claim 4, it is characterised in that：It is described it is pre- into The first heating component (241), the second heating component are sequentially provided with from bottom to top on the curing mold (24) of type solidification equipment (2) (242) and the 3rd heating component (243), the first heating component (241), the second heating component (242) and the 3rd heating component (243) curing mold (24) is made to sequentially form preheating zone, gel area and curing area from bottom to top；The glass inlet wire mould (23) Top is provided with cooling component (231).
- A kind of 6. wisdom energy carbon fiber complex core production line according to claim 1, it is characterised in that：The steering Wheel group (3) includes two deflecting rollers, and the tangential outlet direction with preforming solidification equipment (2) of one of them overlaps, another The tangential inlet wire direction with trailer system (4) overlap.
- A kind of 7. wisdom energy carbon fiber complex core production line according to claim 6, it is characterised in that：The steering 75 times of the diameter of the diameter of wheel >=finished product composite core.
- A kind of 8. wisdom energy carbon fiber complex core production line according to claim 1, it is characterised in that：The traction System (4) is that either fluid pressure type or fixture block formula, fixture block used in fixture block formula use elastomeric material to crawler type.
- A kind of 9. wisdom energy carbon fiber complex core production line according to claim 1, it is characterised in that：It is described online Nondestructive detection system (5) uses ray or ultrasound examination, and equipped with multiple color inkjet device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610892769.8A CN106340356B (en) | 2016-10-12 | 2016-10-12 | A kind of wisdom energy carbon fiber complex core production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610892769.8A CN106340356B (en) | 2016-10-12 | 2016-10-12 | A kind of wisdom energy carbon fiber complex core production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106340356A CN106340356A (en) | 2017-01-18 |
| CN106340356B true CN106340356B (en) | 2017-11-24 |
Family
ID=57839244
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610892769.8A Active CN106340356B (en) | 2016-10-12 | 2016-10-12 | A kind of wisdom energy carbon fiber complex core production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106340356B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107680752B (en) * | 2017-10-18 | 2023-11-24 | 常州船用电缆有限责任公司 | Glue injection machine |
| CN108320866B (en) * | 2018-03-13 | 2023-08-29 | 远东电缆有限公司 | Dipping mechanism of composite core production line |
| CN109483913A (en) * | 2019-01-09 | 2019-03-19 | 浙江新纳复合材料有限公司 | A kind of low temperature fast pultrusion moulding process of composite material |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206134370U (en) * | 2016-10-12 | 2017-04-26 | 远东电缆有限公司 | Wisdom is carbon fiber complex core production line for energy |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201604296U (en) * | 2009-10-14 | 2010-10-13 | 西安联瑞科技实业有限责任公司 | Device for producing carbon fiber composite core of electric transmission line |
| CN101913254B (en) * | 2010-07-21 | 2013-01-23 | 高宝安 | Vertical pultrusion process and device of multilayer fiber composite laminated section bar |
| CN103531292A (en) * | 2013-10-18 | 2014-01-22 | 上海大学 | Manufacturing equipment for fiber composite rope core for transmission overhead conductor |
| DE102014202352B4 (en) * | 2014-02-10 | 2021-08-12 | Hyundai Motor Company | Method and apparatus for producing a fiber-reinforced thermoset article |
| CN104900320B (en) * | 2015-06-11 | 2017-03-01 | 远东电缆有限公司 | A kind of wisdom energy super flexible strand type carbon fiber complex core and preparation method thereof |
-
2016
- 2016-10-12 CN CN201610892769.8A patent/CN106340356B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206134370U (en) * | 2016-10-12 | 2017-04-26 | 远东电缆有限公司 | Wisdom is carbon fiber complex core production line for energy |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106340356A (en) | 2017-01-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106340356B (en) | A kind of wisdom energy carbon fiber complex core production line | |
| CN101704294B (en) | Compound extrusion unit for producing tubeless bicycles and mouth device thereof | |
| CN104867616A (en) | Novel cable production line | |
| CN105202949A (en) | Controllable-temperature self-cooling protection high-temperature U-tube evaporator | |
| CN206134370U (en) | Wisdom is carbon fiber complex core production line for energy | |
| CN103915032B (en) | A kind of education experiment GMT sheet production system | |
| CN208722641U (en) | A kind of photovoltaic cable making apparatus | |
| CN102810346B (en) | Carbon fiber composite material cable and preparation method of cable core thereof | |
| CN205130382U (en) | A turn -ups mould for continuous fibers RTP pipe | |
| CN103894610B (en) | A kind of controllable temperature forming platform system | |
| CN103956213B (en) | Carbon fiber composite rope core moulding process and composite rope core manufacture device | |
| CN101441912B (en) | Starting technique for crosslinking insulated cable | |
| CN107225165A (en) | Seven-roll Abramsen machine | |
| CN105904749A (en) | Production technology for producing prefabricated plastic thermal insulation pipeline through one-step method | |
| CN108257733B (en) | Gluing system of composite core production line | |
| CN110126127A (en) | Infrared heating carbon fiber thermoplastic polymer preimpregnation device | |
| CN104900320B (en) | A kind of wisdom energy super flexible strand type carbon fiber complex core and preparation method thereof | |
| CN205138268U (en) | Controllable temperature is from cooling and protection high temperature U type pipe evaporimeter | |
| CN206143307U (en) | Laser that can provide gas protection atmosphere melts and applies nozzle | |
| CN107632355A (en) | A kind of Combined optical cable sheath blow-dry device | |
| CN210139603U (en) | Optical cable production is with colored mould of three-core | |
| CN205789280U (en) | A kind of pipeline group coaxial cable | |
| CN203381204U (en) | Epoxy glass fiber composite section pultrusion production line | |
| CN207415811U (en) | A kind of roller | |
| CN206385337U (en) | A kind of carbon fiber pilot scale starching drying device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |