CN106340356A - Smart energy carbon fiber complex core production line - Google Patents
Smart energy carbon fiber complex core production line Download PDFInfo
- Publication number
- CN106340356A CN106340356A CN201610892769.8A CN201610892769A CN106340356A CN 106340356 A CN106340356 A CN 106340356A CN 201610892769 A CN201610892769 A CN 201610892769A CN 106340356 A CN106340356 A CN 106340356A
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- China
- Prior art keywords
- carbon fiber
- glass
- inlet wire
- preforming
- production line
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/04—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of carbon-silicon compounds, carbon or silicon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/004—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing rigid-tube cables
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses a smart energy carbon fiber complex core production line. The smart energy carbon fiber complex core production line comprises a yarn rack, a preformation solidification apparatus, a steeling wheel set, a traction system, an online nondestructive detection system, a wire collection system and a glue injection system used for glue injection of the preformation solidification apparatus which are successively arranged according to production operation, wherein carbon fibers and glass fibers are arranged on the yarn rack, and the preformation solidification apparatus is of a vertical structure. According to the invention, continuous and rapid production of carbon fiber complex cores can be realized, the preformation solidification apparatus of the vertical structure enables a mold itself to be used as a rubber compound storage tool, the storage space is tight, and waste of rubber compounds and generation of old rubber can be effectively reduced.
Description
Technical field
The present invention relates to a kind of wisdom energy carbon fiber complex core production line.
Background technology
Adopting steel-cored aluminium strand traditional transmission line of electricity, it has, and line loss is big, maximum is normal uses the low shortcoming of temperature more,
Therefore carbon fiber composite conductor arises at the historic moment, and it is lightweight compared with steel-cored aluminium strand, intensity is big, high temperature resistant, corrosion-resistant, line loss
Low and the advantages of environment is affine, one times of transmission capacity can be improved.Its key technology is the production of composite core, current industry institute
Using composite core production line be commonly Horizontal production line, using open glue groove, with the growth of production time, old glue increases
Plus, affect performance and the safe operation in wire later stage of composite core.
Content of the invention
It is an object of the invention to provide a kind of wisdom energy carbon fiber complex core being capable of continuous, quick production is given birth to
Producing line.
The technical scheme realizing the object of the invention is: a kind of wisdom energy carbon fiber complex core production line, including according to
Creel, preforming solidification equipment, deflecting roller group, trailer system, online nondestructive detection system and receipts that production process sets gradually
Linear system is united, and the injection system for preforming solidification equipment injecting glue；Carbon fiber and glass fibre are placed with described creel；Described
Preforming solidification equipment is vertical structure.
Carbon fiber on described creel adopts shaft type unwrapping wire, and carbon fiber and glass fibre are all using no-station pole canopy unwrapping wire simultaneously.
Carbon fibre inlet wire mould that described preforming solidification equipment includes setting gradually from bottom to top, preforming tool, glass enter
Line mould and curing mold；The top of described carbon fibre inlet wire mould is fixedly connected with preforming tool, the top of described glass inlet wire mould
It is fixedly connected with curing mold；The top of described carbon fibre inlet wire mould and glass inlet wire mould and preforming tool and curing mold
Bottom is equipped with sizing material memory space；Described carbon fibre inlet wire mould is equipped with, with glass inlet wire mould, the note connecting sizing material memory space
Jiao Kou；Described gum-injecting port is connected with injection system.
It is provided with carbon fibre distributor plate, carbon fibre separated time between the carbon fibre inlet wire mould of described preforming solidification equipment and preforming tool
Plate is provided with multiple carbon fibre cable-through holes；It is provided with glass distributor plate, glass distributor plate between described glass inlet wire mould and curing mold
Center be provided with preforming carbon fibre cable-through hole, glass distributor plate is additionally provided with multiple around preforming carbon fibre cable-through holes glass mistakes
String holes.
The carbon fibre distributor plate of preforming solidification equipment and glass distributor plate are all tapered.
First heating assembly, the second heating group are sequentially provided with from bottom to top on the curing mold of described preforming solidification equipment
Part and the 3rd heating assembly, first heating assembly, second heating assembly and the 3rd heating assembly make curing mold from bottom to top according to
Secondary formation preheating zone, gel area and curing area；The top of described glass inlet wire mould is provided with cooling assembly it is ensured that sizing material temperature is less than
80℃.
Described deflecting roller group includes two deflecting rollers, the outlet direction weight of the tangential and preforming solidification equipment of one of them
Close, the tangential of another is overlapped with the inlet wire direction of trailer system.
75 times of the diameter of the diameter of described deflecting roller >=finished product composite core.
Described trailer system is crawler type or fluid pressure type or fixture block formula, and fixture block used by fixture block formula adopts elastomeric material.
Described online nondestructive detection system adopts ray or ultrasound examination, and equipped with multiple color inkjet device, for
The labelling of the defect spray printing different colours of different degree.
Employ technique scheme, the present invention has following beneficial effect: it is multiple that (1) present invention is capable of carbon fiber
Close continuous, the quick production of core, the preforming solidification equipment of vertical structure, make mould itself as sizing material store tools, store
Space closely, is effectively reduced the waste of sizing material and the generation of old glue.
(2) the carbon fibre inlet wire mould of the preforming solidification equipment of the present invention and the top of glass inlet wire mould and preforming tool
It is equipped with sizing material memory space with the bottom of curing mold, space-closed, it can be avoided that and air contact.
(3) it is provided with carbon fibre distributor plate between the carbon fibre inlet wire mould of the preforming solidification equipment of the present invention and preforming tool,
It is provided with glass distributor plate it is ensured that carbon is fine and the abundant infiltration of glass between glass inlet wire mould and curing mold.
(4) the carbon fibre distributor plate of the preforming solidification equipment of the present invention and glass distributor plate are all tapered, ensure that no
The long time integration of old glue.
(5) top of the glass inlet wire mould of the preforming solidification equipment of the present invention is provided with cooling zone, ensure that sizing material temperature
Degree is less than 80 DEG C.
(6) the online Non-Destructive Testing of the present invention avoids the latent lesion for plug being brought using detection plate, joins
Standby multiple color inkjet device, can make defect level and position for the labelling of the different defect spray printing different colours of degree
Very clear.
Brief description
In order that present disclosure is easier to be clearly understood, below according to specific embodiment and combine accompanying drawing, right
The present invention is described in further detail, wherein
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of the preforming solidification equipment of the present invention.
Fig. 3 is that the carbon fibre inlet wire mould of the preforming solidification equipment of the present invention separates sectional view with preforming tool.
Fig. 4 is that the glass inlet wire mould of the preforming solidification equipment of the present invention separates sectional view with curing mold.
Fig. 5 is the structural representation of the carbon fibre distributor plate of the preforming solidification equipment of the present invention.
Fig. 6 is the a-a profile of Fig. 5.
Fig. 7 is the structural representation of the glass distributor plate of preforming solidification equipment of the present invention.
Fig. 8 is the b-b profile of Fig. 7.
Being numbered in accompanying drawing:
Creel 1, preforming solidification equipment 2, carbon fibre inlet wire mould 21, preforming tool 22, glass inlet wire mould 23, cooling assembly
231st, curing mold 24, first heating assembly 241, second heating assembly the 242, the 3rd heating assembly 243, gum-injecting port 25, carbon are fine
Distributor plate 26, carbon fibre cable-through hole 261, glass distributor plate 27, preforming carbon fibre cable-through hole 271, glass cable-through hole 272, deflecting roller
Group 3, trailer system 4, online nondestructive detection system 5, winding system 6, injection system 7.
Specific embodiment
(embodiment 1)
See Fig. 1 to Fig. 8, the wisdom energy carbon fiber complex core production line of the present embodiment, including according to production process according to
The creel 1 of secondary setting, preforming solidification equipment 2, deflecting roller group 3, trailer system 4, online nondestructive detection system 5 and winding system
6, and the injection system 7 for preforming solidification equipment 2 injecting glue.
Carbon fiber and glass fibre are placed with creel 1.Carbon fiber adopts shaft type unwrapping wire, and carbon fiber and glass fibre are equal simultaneously
Using no-station pole canopy unwrapping wire.
Preforming solidification equipment 2 is vertical structure, including the carbon fibre inlet wire mould 21 setting gradually from bottom to top, preforming mould
Tool 22, glass inlet wire mould 23 and curing mold 24.The top of carbon fibre inlet wire mould 21 is fixedly connected with preforming tool 22, and glass enters
The top of line mould 23 is fixedly connected with curing mold 24.The top of carbon fibre inlet wire mould 21 and glass inlet wire mould 23 and preforming mould
The bottom of tool 22 and curing mold 24 is equipped with sizing material memory space.The company of being equipped with carbon fibre inlet wire mould 21 and glass inlet wire mould 23
The gum-injecting port 25 of logical sizing material memory space.Gum-injecting port 25 is connected with injection system 7.Carbon fibre inlet wire mould 21 and preforming tool 22 it
Between be provided with carbon fibre distributor plate 26, carbon fibre distributor plate 26 is provided with multiple carbon fibre cable-through holes 261.Glass inlet wire mould 23 and curing mold
It is provided with glass distributor plate 27, the center of glass distributor plate 27 is provided with preforming carbon fibre cable-through hole 271, glass distributor plate 27 between 24
On be additionally provided with multiple around preforming carbon fibre cable-through holes 271 glass cable-through holes 272.Carbon fibre distributor plate 26 and glass distributor plate 27
All tapered.First heating assembly 241, second is sequentially provided with from bottom to top on curing mold 24 and heats assembly 242 and Acanthopanan trifoliatus (L.) Merr.
Hot assembly 243, the first heating assembly 241, second heating assembly 242 and the 3rd heating assembly 243 make curing mold 24 from lower and
On sequentially form preheating zone, gel area and curing area.The top of glass inlet wire mould 23 is provided with cooling assembly 231.
Carbon is fine to be entered from carbon fibre inlet wire mould 21, and impregnation simultaneously enters preforming tool 22, mixes with glass after going out preforming mould 22
Close and enter glass inlet wire mould 23, impregnation simultaneously enters curing mold 24, goes out curing mold 24 and obtain composite core.
Deflecting roller group 3 includes two deflecting rollers, the outlet direction weight of the tangential and preforming solidification equipment 2 of one of them
Close, the tangential of another is overlapped with the inlet wire direction of trailer system 4.The 75 of the diameter of the diameter of deflecting roller >=finished product composite core
Times.
Trailer system 4 is fixture block formula, and fixture block used adopts elastomeric material.Trailer system 4 can also be crawler type or liquid
Pressure type.
Online nondestructive detection system 5 adopts ray or ultrasound examination, and equipped with multiple color inkjet device, for difference
The defect spray printing different colours of degree labelling.
Particular embodiments described above, has carried out detailed further to the purpose of the present invention, technical scheme and beneficial effect
Describe in detail bright, be should be understood that the specific embodiment that the foregoing is only the present invention, be not limited to the present invention, all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvement done etc., should be included in the guarantor of the present invention
Within the scope of shield.
Claims (10)
1. a kind of wisdom energy carbon fiber complex core production line it is characterised in that: include setting gradually according to production process
Creel (1), preforming solidification equipment (2), deflecting roller group (3), trailer system (4), online nondestructive detection system (5) and take-up system
System (6), and the injection system (7) for preforming solidification equipment (2) injecting glue；It is placed with carbon fiber and glass on described creel (1)
Fiber；Described preforming solidification equipment (2) is vertical structure.
2. a kind of wisdom energy according to claim 1 with carbon fiber complex core production line it is characterised in that: described creel
(1) carbon fiber on adopts shaft type unwrapping wire, and carbon fiber and glass fibre are all using no-station pole canopy unwrapping wire simultaneously.
3. a kind of wisdom energy according to claim 1 with carbon fiber complex core production line it is characterised in that: described preformation
Type solidification equipment (2) include set gradually from bottom to top carbon fibre inlet wire mould (21), preforming tool (22), glass inlet wire mould
And curing mold (24) (23)；The top of described carbon fibre inlet wire mould (21) is fixedly connected with preforming tool (22), described glass
The top of inlet wire mould (23) is fixedly connected with curing mold (24)；Described carbon fibre inlet wire mould (21) and glass inlet wire mould (23) upper
The bottom of portion and preforming tool (22) and curing mold (24) is equipped with sizing material memory space；Described carbon fibre inlet wire mould (21)
With the gum-injecting port (25) connecting sizing material memory space is equipped with glass inlet wire mould (23)；Described gum-injecting port (25) and injection system
(7) connect.
4. a kind of wisdom energy according to claim 3 with carbon fiber complex core production line it is characterised in that: described preformation
It is provided with carbon fibre distributor plate (26), carbon fibre separated time between carbon fibre inlet wire mould (21) of type solidification equipment (2) and preforming tool (22)
Plate (26) is provided with multiple carbon fibre cable-through hole (261)；It is provided with glass between described glass inlet wire mould (23) and curing mold (24)
Distributor plate (27), the center of glass distributor plate (27) is provided with preforming carbon fibre cable-through hole (271), and glass distributor plate also sets on (27)
There are multiple glass cable-through holes (272) around preforming carbon fibre cable-through hole (271).
5. a kind of wisdom energy according to claim 4 with carbon fiber complex core production line it is characterised in that: described preformation
Carbon fibre distributor plate (26) of type solidification equipment (2) and glass distributor plate (27) are all tapered.
6. a kind of wisdom energy according to claim 3 with carbon fiber complex core production line it is characterised in that: described preformation
First heating assembly (241), the second heating assembly are sequentially provided with from bottom to top on the curing mold (24) of type solidification equipment (2)
(242) and the 3rd heating assembly (243), first heating assembly (241), second heating assembly (242) and the 3rd heat assembly
(243) curing mold (24) is made to sequentially form preheating zone, gel area and curing area from bottom to top；Described glass inlet wire mould (23)
Top is provided with cooling assembly (231).
7. a kind of wisdom energy according to claim 1 with carbon fiber complex core production line it is characterised in that: described steering
Wheel group (3) includes two deflecting rollers, and one of is tangentially overlapped with the outlet direction of preforming solidification equipment (2), another
Tangential overlap with the inlet wire direction of trailer system (4).
8. a kind of wisdom energy according to claim 7 with carbon fiber complex core production line it is characterised in that: described steering
75 times of the diameter of diameter >=finished product composite core of wheel.
9. a kind of wisdom energy according to claim 1 with carbon fiber complex core production line it is characterised in that: described traction
System (4) is crawler type or fluid pressure type or fixture block formula, and fixture block used by fixture block formula adopts elastomeric material.
10. a kind of wisdom energy according to claim 1 with carbon fiber complex core production line it is characterised in that: described
Line nondestructive detection system (5) adopts ray or ultrasound examination, and equipped with multiple color inkjet device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610892769.8A CN106340356B (en) | 2016-10-12 | 2016-10-12 | A kind of wisdom energy carbon fiber complex core production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610892769.8A CN106340356B (en) | 2016-10-12 | 2016-10-12 | A kind of wisdom energy carbon fiber complex core production line |
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| Publication Number | Publication Date |
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| CN106340356A true CN106340356A (en) | 2017-01-18 |
| CN106340356B CN106340356B (en) | 2017-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108320866A (en) * | 2018-03-13 | 2018-07-24 | 远东电缆有限公司 | A kind of impregnation mechanism of composite core production line |
| CN109483913A (en) * | 2019-01-09 | 2019-03-19 | 浙江新纳复合材料有限公司 | A kind of low temperature fast pultrusion moulding process of composite material |
| WO2019075858A1 (en) * | 2017-10-18 | 2019-04-25 | 常州船用电缆有限责任公司 | Glue injection machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2019075858A1 (en) * | 2017-10-18 | 2019-04-25 | 常州船用电缆有限责任公司 | Glue injection machine |
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| Publication number | Publication date |
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| CN106340356B (en) | 2017-11-24 |
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