CN106336222A - Powder making equipment with ceramic dry-pressing forming and production method - Google Patents
Powder making equipment with ceramic dry-pressing forming and production method Download PDFInfo
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- CN106336222A CN106336222A CN201610752581.3A CN201610752581A CN106336222A CN 106336222 A CN106336222 A CN 106336222A CN 201610752581 A CN201610752581 A CN 201610752581A CN 106336222 A CN106336222 A CN 106336222A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6261—Milling
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6261—Milling
- C04B35/62615—High energy or reactive ball milling
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62695—Granulation or pelletising
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses secondary granule mixing powder making equipment with ceramic dry-pressing forming. The secondary granule mixing powder making equipment comprises a wet-process mill, a spray drying tower, a spray drying bin, a dry-process mill, a dry-process granulator and a dry-process granulating bin, and is characterized in that the spray drying bin and the dry-process granulating bin are connected with a mixer. The production method of the equipment includes the first step of wet-process milling of ceramic raw materials, the second step of spray drying and granulating, the third step of dry-process milling of ceramic raw materials, the fourth step of dry-process granulating, the fifth step of proportional mixing of spray-dried powder and dry-process-granulated powder, and the sixth step of dry-pressing forming of a blank. The secondary granule mixing powder making equipment has the advantages of being easy to operate, high in reliability, high in universality and the like; the defects that a ceramic tile product is dry, large in firing shrinkage and likely to deform are overcome, and the product quality is improved; meanwhile, the energy saving effect of dry-process powder making is good, intensive production of raw materials is promoted, and significant economic benefits are achieved.
Description
Technical field
The present invention relates to a kind of powder manufacturing apparatus of ceramic dry-pressed and production method, become particularly to a kind of dry-pressing of pottery
The secondary mixed grain powder manufacturing apparatus of type and production method.
Background technology
The flouring technology of ceramic dry-pressed mainly has two kinds.One is Ceramic Material through wet ball grinding, spray drying granulation
Method.The powder that it is obtained is in hollow ball-shape, powder good fluidity, and base concordance is preferable, but green density is not high, still
There is deformation of products, the unequal defect of colored polished bricks decorative pattern is oozed in glazed tile ripple and ink-jet;It is big also to there is energy consumption in wet powder-making
Problem;This process, in the production of building ceramic tiles, accounts for the overwhelming majority.Two is that Ceramic Material is milled through dry method, and dry method becomes
Ball pelletize, the method drying (or natural drying) again.The first solves wet milling water yield height (reaching 34% about), and the later stage does
The big shortcoming of dry energy consumption;Its two be non-slurry pelletizing be medicine ball, the density of molding blank is big, and follow-up drying, to burn till contraction little,
The defect of deformation of products can be reduced.
Dry method flouring technology method, in the production of building ceramic tiles, is in popularization period, is not also widely accepted.One
Aspect is: most factories are built wet powder-making complete set, changes dry method powder to abandon wet powder-making, from the time,
It is problematic in that from the aspect of fund etc.;On the other hand: energy-saving and emission-reduction policy is it is desirable to china industry is to intensive manufacture direction
Development, will power consumption, the big workshop section's concentrative operation of discharge, such as producing region centralized system powder, supply powder.But supply powder in complete set, can cause former
There is the idle waste that wet powder-making is implemented.
Content of the invention
The purpose of the present invention is exactly to provide a kind of ceramic dry-pressed to solve the deficiency of prior art and condition
Secondary mixed grain powder manufacturing apparatus
Another object of the present invention also resides in provides a kind of production method of employing the said equipment.
The present invention is to be attained in that a kind of secondary mixed grain of ceramic dry-pressed using following technical solution
Powder manufacturing apparatus.Including wet method grinding machine, atomizing dry tower, atomization drying feed bin;Dry grinder, dry granulating machine, non-slurry pelletizing material
Storehouse it is characterised in that: be connected with batch mixer in described atomization drying feed bin and non-slurry pelletizing feed bin.
Further illustrating as such scheme, wet method grinding machine is one kind of ball mill and agitator mill or shares;Atomization
Drying tower can be compared with the moisture of precise control powder body, and its atomizing type can be centrifugation and spraying one of which;Through atomization
The powder body that drying tower is dried can separately formed use, and also can use with dry method mix particles;Non-slurry pelletizing device can be rotation
The one of which that chop the chop comminutor with (or mud) swash plate rolling comminutor of spraying water.
A kind of production method of the secondary mixed grain powder manufacturing apparatus of ceramic dry-pressed it is characterised in that: described production method
Step:
1) Ceramic Material wet milling
2) atomization drying pelletize
3) Ceramic Material dry method is milled
4) dry method balling-up pelletize
5) atomization drying granulation powder and non-slurry pelletizing powder body are mixed in proportion
6) base substrate is dry-pressing formed
Further illustrating as such scheme, step 3) can be without.
The production method of this equipment is: first by Ceramic Material through dispensing, wet milling (as ball milling), through sieving, by pump
Ceramic size is delivered to atomizing dry tower pelletize, puts in storage.Ceramic Material is milled through dry method (such as Vertical Mill, mill), and drying is made
Grain, is dried, puts in storage.Then two kinds of powders are mixed in proportion and put in storage.Mixed powder carries out dry-pressing formed through press.Atomization drying
The particle of pelletize is hollow ball, and unit weight is little, is dried, burns till contraction greatly;The particle of dry method balling-up pelletize is solid sphere, unit weight
Greatly, be dried, burn till contraction little, deformation of products is little.Powders by spray pelletization and non-slurry pelletizing powder body is taken to mix by a certain percentage
Powder preparation method, one can reduce product contraction distortion defect;Original wet powder-making device can have been made full use of simultaneously, and for making pottery
The intensive powder processed of porcelain, for powder provide an economic transition scheme.
The present invention using the beneficial effect that above-mentioned technical solution can reach is:
1st, the present invention adopts a kind of secondary mixed grain powder manufacturing apparatus of ceramic dry-pressed, has simple to operate, and reliability is high,
The features such as equipment interoperability is strong.
2nd, solve Ceramic Tiles product drying, burn till contraction greatly, the defect of changeableness, improve product quality;Introduce dry
Method flouring technology, improves the thermal efficiency, has significant economic benefit.Meanwhile, be conducive to raw material intensive manufacture.
Brief description
Fig. 1 is the wet powder-making equipment schematic diagram of ceramic dry-pressed of the present invention;
Fig. 2 is the powder preparation device by dry method schematic diagram of ceramic dry-pressed of the present invention;
Fig. 3 is the secondary mixed grain powder manufacturing apparatus schematic diagram of ceramic dry-pressed of the present invention;
Description of reference numerals: 1 one Ceramic Materials;2nd, 7 one transmission belt;3 one ball mill;4 one mud pits;5 one slush pumps;6
One spray drying tower;8 one air stovees;9 one elevators;10 1 spray drying feed bins;11 1 feed bins;12 1 non-slurry pelletizing feed bins;
13 1 batch mixers;14 1 press feed bins;15 1 stack pallets;16 1 press;17 1 base substrates;18 1 dry method flour mills;19 1 dry method
Comminutor;20 1 powder exsiccators.
Specific embodiment
Embodiment 1: be illustrated in figure 1 the wet powder-making equipment schematic diagram of ceramic dry-pressed of the present invention: transmission belt 2 will be made pottery
Porcelain raw material 1 is conveyed into ball mill 3 and is milled, and ceramic size is discharged into mud pit 4, pressurizes through slush pump 5, in spray drying tower 6
Middle atomization heat drying, the spray drying boosted machine of powder body 9 falls into filler bin 10 and lays in.
It is illustrated in figure 2 the powder preparation device by dry method schematic diagram of ceramic dry-pressed of the present invention: elevator 9 is by Ceramic Material 1
Send in dry method vertical mill 18 and milled, raw material fine powder adds water spray (or mud) to roll pelletize in comminutor through feed bin 11,
Particle is re-fed into being dried in fluidized bed dryer 20, sends into non-slurry pelletizing filler bin 12 in boosted machine 9 and lays in.
It is illustrated in figure 3 the secondary mixed grain powder manufacturing apparatus schematic diagram of ceramic dry-pressed of the present invention: by the spray in feed bin 10
Mist is dried the non-slurry pelletizing powder of powder and feed bin 12, sends in batch mixer 13 in proportion and mixes, then press sent into by boosted machine 9
In feed bin 14, mixed powder sends into extrusion forming in press 16 through stack pallet, forms base substrate 17.
Embodiment 2: be illustrated in figure 1 the wet powder-making equipment schematic diagram of ceramic dry-pressed of the present invention: transmission belt 2 will be made pottery
Porcelain raw material 1 is conveyed into ball mill 3 and is milled, and ceramic size is discharged into mud pit 4, pressurizes through slush pump 5, in atomizing dry tower 6
Middle centrifugal atomizing heat drying, the boosted machine of atomization drying powder body 9 falls into filler bin 10 and lays in.
It is illustrated in figure 2 the powder preparation device by dry method schematic diagram of ceramic dry-pressed of the present invention: elevator 9 is by Ceramic Material 1
Send in dry method roller mill 18 and milled, raw material fine powder adds rotation to chop the chop pelletize in comminutor 19 through feed bin 11, and particle is again
Send in exsiccator 20 and be dried, send into non-slurry pelletizing filler bin 12 in boosted machine 9 and lay in.
It is illustrated in figure 3 the secondary mixed grain powder manufacturing apparatus schematic diagram of ceramic dry-pressed of the present invention: by the mist in feed bin 10
Change the non-slurry pelletizing powder that powder and feed bin 12 are dried, send in batch mixer 13 in proportion and mix, more boosted machine 9 is sent into
In press feed bin 14, mixed powder sends into extrusion forming in press 16 through stack pallet, forms base substrate 17.
Above-described is only the preferred embodiment of the present invention, for the person of ordinary skill of the art, not
On the premise of departing from the invention design, some deformation can also be made and improve, these broadly fall into the protection model of the present invention
Enclose.
Claims (6)
1. the secondary mixed grain powder manufacturing apparatus of a kind of ceramic dry-pressed, including wet method grinding machine, atomizing dry tower, atomization drying material
Storehouse;Dry grinder, dry granulating machine, non-slurry pelletizing feed bin it is characterised in that: in described atomization drying feed bin and non-slurry pelletizing
Feed bin is connected with batch mixer.
2. a kind of ceramic dry-pressed according to claim 1 secondary mixed grain powder manufacturing apparatus it is characterised in that: described
Wet method grinding machine be one kind of ball mill and agitator mill or share.
3. a kind of ceramic dry-pressed according to claim 1 secondary mixed grain powder manufacturing apparatus it is characterised in that: described
Atomizing dry tower atomizing type be centrifugation and spraying one kind.
4. a kind of ceramic dry-pressed according to claim 1 secondary mixed grain powder manufacturing apparatus it is characterised in that: described
Dry method balling-up prilling granulator be that chop the chop comminutor and swash plate of rotation rolls one kind of comminutor.
5. the production method of the secondary mixed grain powder manufacturing apparatus of a kind of ceramic dry-pressed described in a kind of employing claim 1 to 6,
It is characterized in that: it is first through dispensing, wet milling by Ceramic Material, through sieving, by pump, ceramic size is delivered to atomization dry
Dry tower pelletize, puts in storage, non-slurry pelletizing, is dried, puts in storage;Then two kinds of powders are mixed in proportion and put in storage, mixed powder is through press
Carry out dry-pressing formed, production method step is as follows:
1) Ceramic Material wet milling;
2) atomization drying pelletize;
3) dry method balling-up pelletize, drying;
4) atomization drying granulation powder and dry method balling-up granulation powder are mixed in proportion;
5) base substrate is dry-pressing formed.
6. production method according to claim 5 it is characterised in that: step 2) atomization drying granulating working procedure and step 3)
It has been also added with Ceramic Material dry method milling work order between dry method balling-up pelletize and drying process.
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CN201610752581.3A CN106336222A (en) | 2016-08-29 | 2016-08-29 | Powder making equipment with ceramic dry-pressing forming and production method |
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CN201610752581.3A CN106336222A (en) | 2016-08-29 | 2016-08-29 | Powder making equipment with ceramic dry-pressing forming and production method |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107056307A (en) * | 2017-03-23 | 2017-08-18 | 淄博峰霞陶瓷有限公司 | The dry and wet milling method and device of ceramic dry-pressed |
CN108484108A (en) * | 2018-06-07 | 2018-09-04 | 佛山市东鹏陶瓷有限公司 | A kind of compound tile that glaze is smooth and production method |
CN109863128A (en) * | 2016-09-26 | 2019-06-07 | L.B.机械股份有限公司 | Produce the method for manufacturing the flowable ceramic material of the powder of Ceramic Tiles |
CN111645168A (en) * | 2020-06-13 | 2020-09-11 | 哈尔滨农撷科技有限公司 | Automatic change 5G basic station ceramic filter production system |
CN111974508A (en) * | 2019-09-19 | 2020-11-24 | 昆明特康科技有限公司 | Ceramic powder granulating method |
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CN101857421A (en) * | 2010-06-13 | 2010-10-13 | 淄博新空间陶瓷有限公司 | New process for preparing powder by dry method of ceramic tiles |
CN102557583A (en) * | 2012-03-08 | 2012-07-11 | 淄博汉索夫陶瓷科技有限公司 | Energy-saving dry powder production method for building ceramics |
CN103056959A (en) * | 2011-10-21 | 2013-04-24 | 咸阳陶瓷研究设计院 | Ceramics raw material preparation dry method and short process craft |
CN103693964A (en) * | 2013-12-14 | 2014-04-02 | 游洪 | Ceramic dry pressing pulverizing device and method |
CN203668247U (en) * | 2013-12-14 | 2014-06-25 | 游洪 | Ceramic dry pressing powder processing device |
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2016
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Patent Citations (5)
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CN101857421A (en) * | 2010-06-13 | 2010-10-13 | 淄博新空间陶瓷有限公司 | New process for preparing powder by dry method of ceramic tiles |
CN103056959A (en) * | 2011-10-21 | 2013-04-24 | 咸阳陶瓷研究设计院 | Ceramics raw material preparation dry method and short process craft |
CN102557583A (en) * | 2012-03-08 | 2012-07-11 | 淄博汉索夫陶瓷科技有限公司 | Energy-saving dry powder production method for building ceramics |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109863128A (en) * | 2016-09-26 | 2019-06-07 | L.B.机械股份有限公司 | Produce the method for manufacturing the flowable ceramic material of the powder of Ceramic Tiles |
CN107056307A (en) * | 2017-03-23 | 2017-08-18 | 淄博峰霞陶瓷有限公司 | The dry and wet milling method and device of ceramic dry-pressed |
CN108484108A (en) * | 2018-06-07 | 2018-09-04 | 佛山市东鹏陶瓷有限公司 | A kind of compound tile that glaze is smooth and production method |
CN108484108B (en) * | 2018-06-07 | 2023-08-08 | 佛山市东鹏陶瓷有限公司 | Composite ceramic tile with smooth glaze and manufacturing method |
CN111974508A (en) * | 2019-09-19 | 2020-11-24 | 昆明特康科技有限公司 | Ceramic powder granulating method |
CN111645168A (en) * | 2020-06-13 | 2020-09-11 | 哈尔滨农撷科技有限公司 | Automatic change 5G basic station ceramic filter production system |
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