CN106332927A - Automatic meatball machine special-purpose die - Google Patents
Automatic meatball machine special-purpose die Download PDFInfo
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- CN106332927A CN106332927A CN201510334069.2A CN201510334069A CN106332927A CN 106332927 A CN106332927 A CN 106332927A CN 201510334069 A CN201510334069 A CN 201510334069A CN 106332927 A CN106332927 A CN 106332927A
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Abstract
An automatic meatball machine special-purpose die comprises a fixed die and a movable die; a heating unit is arranged in the fixed die and/or movable die; the movable die comprises a movable die cavity plate; the fixed die comprises a connecting plate, a diversion plate, a heat isolation plate and a fixed die cavity plate arranged in sequence; the center of the connecting plate is provided with a grouting hole having a material injection port; the diversion plate is provided with a diversion channel; the bottom of the diversion channel is provided with a feeding runner penetrating the diversion plate; positions, corresponding to the feeding runner, of the heat isolation plate and the fixed die cavity plate are provided with feeding holes penetrating the heat isolation plate and fixed die cavity plate; one side, opposite to the fixed die plate and/or movable die plate is provided with a plurality of die cavities connected with the feeding holes; the heating unit is arranged in the fixed die cavity plate; a cooling water channel is arranged in the diversion plate; the feeding hole is provided with a material injection nozzle made of heat insulation material.
Description
Technical field
The present invention relates to a kind of foods processing technique, the particular manufacturing craft of specifically a kind of automatic meat ball machine.
Background technology
The meat pill period of the day from 11 p.m. to 1 a.m such as processing fish ball, typically all by manually-operated, manually operate condition uniformity bad, and it is slow, the problems such as unhygienic to there is speed at present.
Devise the machinery of processing burger for this someone, as Patent No. zl201420303884.3, a kind of entitled meatball making machine discloses a kind of utility model patent, this meat ball machine includes base plate, it is provided with the groove for charge in base plate, it is provided with pressing plate in groove, pressing plate is provided with multiple first through holes for squeezing meat, the bottom of described base plate is provided with bracing frame and cylinder, the cylinder seat of cylinder is fixedly connected with base plate, the expansion link of cylinder runs through base plate and is fixedly connected with the pressing plate, the side of described base plate is arranged with the second through hole connecting with groove, it is provided with the blade for shovel material in described second through hole, it is fixedly connected by connecting plate between described two blades, described connecting plate is provided with handle.
The course of work of meat ball machine is such that first meat mincing to be laid in groove, then pass through cylinder band dynamic pressure plate to decline, now meat will be run out of in the through hole of pressing plate, now two blades are inserted in the second through hole respectively, then promote handle, band cutting blade advances, during advancing, blade is close on the upper surface of pressing plate, and during promoting, the meat being extruded will the cut little meat ball being formed one by one.
Existing this meat ball machine adopts blade to cut, and the uniformity of ball condition cannot ensure, in addition burger also needs to the hot water bath by postorder after shaping, and still there is pollution problem during hot water bath, simultaneously because moisture content enters membership affects quality and the mouthfeel of burger.
For the automatic meat ball machine of a operation principle using for reference injection of this applicant design, referred to burger manufacture field, overcome existing processing mode cannot ensure the conforming problem of ball condition；Be simultaneous for slurry and plastic raw materials heterogeneity, using the slip casting cylinder of syringe-like structure, moving platen and per injection amount be by position sensor coordinate controller come realizing it is ensured that each shaping a ball uniformity.
But slurry and plastic raw materials have different properties, the fusing of plastic raw materials heat becomes liquid, and meat slurry then heat frozen plug feeding-passage it is therefore desirable to improve to the structure of mould.
Content of the invention
It is an object of the invention to provide a kind of particular manufacturing craft of automatic meat ball machine, for slurry and plastic raw materials heterogeneity, the structure of mould is correspondingly improved, it is provided with heater and heat-proof device in the inside of fixed half and moving half, avoiding heat to be transmitted in the template of meat ball machine affects the normal work of machine, also avoid the runner that in heater, meat is starched to carry out heating simultaneously and make meat slurry solidification blocking runner, the present invention coordinates automatic meat ball machine to can be used for making fish ball, beef dumplings, the burger of the various raw material such as pork balls, and have automatically, quickly, efficiently, healthy and convenient feature.
Employ the following technical solutions for achieving the above object:
A kind of particular manufacturing craft of automatic meat ball machine, including fixed half and moving half it is characterised in that: inside described cover half and/or dynamic model arrange heater；Described dynamic model includes dynamic model cavity plate；Described cover half includes connecting plate, deflector, thermal insulation board and cover half cavity plate successively, the centrally disposed injected hole of connecting plate, it is provided with sprue at injected hole, described deflector is provided with puts flow-guiding channel, the bottom of flow-guiding channel has to be run through deflector and has charging runner, the position of described thermal insulation board charging corresponding with cover half cavity plate runner is provided with the charging hole running through thermal insulation board and cover half cavity plate, open up in the relative side of described solid plate and/or moving platen and be equipped with several die cavitys, described die cavity is communicated with charging hole；Described cover half cavity plate is internally provided with heater, setting cooling water channel inside described deflector, and described charging hole is provided with material injection nozzle, and material injection nozzle is made using material using heat-insulated.
Described cover half cavity plate and/or dynamic model cavity plate are provided with the close encapsulation ring be arrangeding in parallel and band breach inner seal ring in the periphery of die cavity, form air flue between close encapsulation ring and band breach inner seal ring, it is also equipped with carrying breach sealing ring at each die cavity bead, have suction hole in the bottom of described air flue, the other end of suction hole passes through pipeline and connects with inhaling vacuum machine.
Described close encapsulation ring and band breach inner seal ring are square, and described breach is arranged on the side with the breach inner seal ring left and right sides, and described suction hole opens up the bottom putting following air flue on air flue, also has groove in the both sides of suction hole.
It is provided with setting feed well between the die cavity of described dynamic model cavity plate, feed well is connected with die cavity by feed channel, described charging groove depth is more than the depth of feed channel, the described position of feed well is corresponding with the position of charging hole.
Described dynamic model includes heat-insulated connecting plate, heating plate and dynamic model cavity plate, and heat-insulated connecting plate and heating plate are bolted on moving platen, and heating plate is arranged between dynamic model cavity plate and heat-insulated connecting plate, and dynamic model cavity plate is by the fixing moving platen of pressing plate.
The present invention is the particular manufacturing craft coordinating automatic meat ball machine to be implemented, meat ball machine has used for reference the operation principle of injection, it is used in the field of burger processing, and by the feature for meat slurry injection using the slip casting cylinder of syringe-like structure, control slip casting driving means by position sensor thus ensureing that the amount that per injection meat is starched keeps impartial；Can be any shape that die cavity sets by formed in mould burger, and ensure that each burger condition is unanimously good, configuration heater inside burger particular manufacturing craft, burger is baked while shaping automatically, cook meat ball with respect to water, fragrant molten mouthfeel is more thought more preferably by the burger smell of electric heating baking, also save the water boiling procedure of postorder, with respect to existing extruding cutting mode, the burger that the present invention produces have speed faster, condition unanimously good, taste more preferably and is saved operation and is put forward efficient feature.
Brief description
Fig. 1 is the structural representation of the present invention and automatic meat ball machine cooperation；
Fig. 2 is the structural representation that the present invention and automatic meat ball machine coordinate other direction；
Fig. 3 is the structural representation of particular manufacturing craft of the present invention；
Fig. 4 is the decomposition texture schematic diagram of particular manufacturing craft of the present invention；
Fig. 5 is the decomposition texture schematic diagram of particular manufacturing craft other direction of the present invention；
Fig. 6 is the structural representation of moving platen of the present invention.
Specific embodiment
As shown in figures 1 to 6，A kind of automatic meat ball machine，Including support 1，Described support 1 is provided with apparatus for forming meatball structure 2、Slip casting mechanism 3 and controller，Described apparatus for forming meatball structure 1 includes mould 5，Mould 5 is fixed in template，Described template includes solid plate and moving platen 21，Described solid plate is divided into two pieces of left and right，Left、Right solid plate 221、222 are fixed on support 1，Left、Right solid plate 221、Connected by guide pillar 23 between 222，Moving platen 21 is coordinated with guide pillar 23 by guide pin bushing，Template-driven mechanism 24 drives moving platen 21 to move back and forth along guide pillar 23，Described mould 5 includes cover half 51 and dynamic model 52，Cover half 51 is fixed on left solid plate 222，Dynamic model 52 is fixed on moving platen 21，It is provided with heat-insulated connecting plate 521 and heating plate 522 between dynamic model 52 and moving platen 21，Heat-insulated connecting plate 521 and heating plate 522 are bolted on moving platen 21，Heating plate 522 is arranged between dynamic model 52 and heat-insulated connecting plate 521；Described template-driven mechanism 24 is a template-driven oil cylinder, and the body of template-driven oil cylinder is fixed on support 1 or left solid plate 221, and the piston rod of template-driven oil cylinder passes through left solid plate 221 and moving platen 21 to be connected；It is additionally provided with position sensor 7 in the sidepiece of described template-driven oil cylinder, the body of position sensor 7 is fixed on left solid plate 221, and the motion bar of position sensor 7 is connected with moving platen 21, and position sensor 7 is electrically connected with the controller.
Described slip casting mechanism 3 is fixed on support 1 by slip casting drive mechanism 6，Described slip casting mechanism 3 includes slip casting cylinder 31 and slip casting driving means 32，Arrange into slurry port on slip casting cylinder 31，Port leads to check valve，Enter to starch port and pass through pipeline communication feed mechanism，Grouting port 25 is had on the center of right solid plate 222，The dispensing end of slip casting cylinder 31 passes through the driving of slip casting drive mechanism and may pass through the sprue 515 that grouting port stretches to mould 5，Slip casting driving means 32 control the injection operation of slip casting cylinder 31，Controller Control architecture drive mechanism 24、Slip casting drive mechanism 6 and slip casting driving means 32 work，The sidepiece of described slip casting driving means 32 is also provided with position sensor 7，The body of position sensor 7 is fixed on rear fixed plate 332，The motion bar of position sensor 7 is connected with the piston rod of slip casting driving means 32，Position sensor 7 is electrically connected with the controller the work controlling slip casting driving means 32.
Described slip casting drive mechanism 6 includes guiding mechanism and propelling cylinder 61, fixed seat 62 described in guiding mechanism, guide pillar 63, fairlead 64 and base plate 65, fixed seat 62 is fixed on support 1, the two ends of guide pillar 63 are connected with fixed seat 62, fairlead 64 is arranged on the bottom of base plate 65 and is coordinated with guide pillar 63, the cylinder seat of described propelling cylinder 61 is connected with right solid plate 222, and the piston rod of propelling cylinder 61 is connected with base plate 65.
Described slip casting cylinder 31 and slip casting driving means 32 are connected on base plate 65 by forward and backward fixed plate 331,332 respectively, slip casting cylinder 31 includes cylinder 311, piston, enters to starch joint 312 and injection head 313, the internal setting overflow valve of injection head 313, enter to starch joint 313 be arranged on cylinder 311 sidepiece enter to starch port, described check valve is provided with into inside slurry joint 313, injection head 312 is arranged on the dispensing end of cylinder 31, and piston is connected with the piston rod of slip casting driving means 32.
For producing the burger of more high-quality, the present invention is configured with special mould for meat ball machine, and this mould includes cover half 51 and dynamic model 52, arranges heater inside described cover half 51 and/or dynamic model 52；Described dynamic model 52 includes dynamic model cavity plate 520；Described cover half 51 includes connecting plate 511 successively, deflector 512, thermal insulation board 513 and cover half cavity plate 510, the centrally disposed injected hole of connecting plate 511, it is provided with sprue 515 at injected hole, described deflector 512 is provided with puts flow-guiding channel 516, the bottom of flow-guiding channel 516 has to be run through deflector and has charging runner, the position of described thermal insulation board 513 and cover half cavity plate 510 corresponding charging runner is provided with the charging hole 517 running through thermal insulation board and cover half cavity plate, open up in the relative side of described solid plate 510 and/or moving platen 520 and be equipped with several die cavitys 50, described die cavity 50 is communicated with charging hole 517；Described cover half cavity plate 510 is internally provided with heater, and described deflector 512 is internal to arrange cooling water channel, is provided with material injection nozzle 518, material injection nozzle 518 is made using material using heat-insulated at described charging hole 517.
The course of work of the present invention is such that first to place the meat preparing slurry or fish slurry in feed mechanism，Connect feed mechanism and enter to starch joint，It is then turned on meat ball machine to start working: during work, template-driven mechanism 24 drives moving platen 21 to make mould 5 matched moulds first，Then slip casting driving means 32 drive the piston movement of slip casting cylinder 31 that the meat slurry in feed mechanism or fish slurry are drawn onto in cylinder 311，Meanwhile slip casting drive mechanism 6 promotes base plate 65 that slip casting mechanism 3 is advanced toward mould 5 direction，And injection head 312 is connected with sprue 515，Then slip casting driving means 32 reset and the meat slurry of cylinder 311 or fish slurry are injected in mould，The meat slurry or fish slurry flow-guiding channel 516 through deflector 512 enters into charging hole，Entered in each die cavity by charging hole again，Due to setting or outside setting heater inside particular manufacturing craft of the present invention，Dynamic model cavity plate 520 and the temperature of cover half cavity plate 510 is made to keep 100 to 120 degrees Celsius，Burger or fish ball are baked in forming process wholly or in part，The burger being molded when mould molds or fish ball drop automatically in the effect of gravity，And entrance next process is automatically collected by machine.
The present invention changes in existing idea by the processing mode of extrusion molding, has used for reference the operation principle of injection, has been referred to burger manufacture field, overcome existing processing mode cannot ensure the conforming problem of ball condition；Be simultaneous for slurry and plastic raw materials heterogeneity, using the slip casting cylinder of syringe-like structure, moving platen and per injection amount be by position sensor coordinate controller come realizing it is ensured that each shaping a ball uniformity.
The present invention by the ball that mould 5 is molded can be die cavity 50 set any shape, change existing fashion of extrusion production ball outward appearance single, condition is not attractive in appearance to wait deficiency, it is equipped with heater inside the particular manufacturing craft of a ball, burger is baked while shaping automatically, cook meat ball with respect to water, fragrant molten mouthfeel is more thought more preferably by the burger smell of electric heating baking, also save the water boiling procedure of postorder, produce ball with respect to existing manual and extruding cutting mode, the present invention has speed faster, condition is unanimously good, taste more preferably and is saved operation and is put forward efficient feature.
The present invention is in order to ensure the burger smooth surface meat consolidation produced, it is provided with the square close encapsulation ring 55 be arrangeding in parallel and band breach inner seal ring 56 in the periphery of described dynamic model cavity plate 520 die cavity, form air flue 57 between close encapsulation ring 55 and band breach inner seal ring 56, described breach is arranged on the side with breach inner seal ring 56 left and right sides, on described air flue, the bottom of following air flue has suction hole 59, also have groove 81 in the both sides of suction hole 59, the other end of suction hole 59 passes through pipeline and connects with inhaling vacuum machine, it is also equipped with carrying breach sealing ring 58 at each die cavity 50 bead.
The present invention considers there is air so that the burger produced can be not smooth with surface in die cavity 50, have influence on the condition of burger, for this present invention, three seals ring is provided with dynamic model cavity plate 520, when matched moulds is molded, by inhaling vacuum machine, die cavity 50 is vacuumized, so that shaping after burger smooth surface, internal meat consolidation, there is more preferable condition；The present invention considers that suction hole 59 may be blocked by the meat slurry having part when inhaling vacuum with internal air flue simultaneously, for this present invention setting twice square close encapsulation ring 55 and band breach inner seal ring 56, breach is arranged on the side with breach 80 sealing ring 56 both sides simultaneously, and suction hole 59 is arranged on the bottom of following air flue 57, form a roundabout air flue 59 so between breach 80 and suction hole 59, the present invention also also has groove 81 in the both sides of suction hole 59 on this basis, stop that meat is starched into fashionable when roundabout air flue 57 is also not enough, groove 81 can be used for storing a small amount of meat slurry, ensure that suction hole 59 is not plugged up, ensure the quality of shaped article.
Though the other present invention refer to the technology of injection machine，But meat slurry has essential distinction with plastic raw materials chemical property，Plastic raw materials heating is instant to turn to fluid，And meat slurry then be heating after become solid，Need when being molded in view of burger to heat，And once the meat slurry heat in runner will frozen plug runner，Thus affecting the normal operation of meat ball machine，For this present invention, thermal insulation board 513 is not only set between cover half cavity plate 510 and deflector 512，It is provided with the material injection nozzle 518 that heat-barrier material is made at charging hole 517，Between the die cavity 50 of described dynamic model cavity plate 520, also it is provided with setting feed well 82 simultaneously，Feed well 82 is connected with die cavity 50 by feed channel 83，Described feed well 82 depth is more than the depth of feed channel 83，The described position of feed well 82 is corresponding with the position of charging hole 517.
The present invention passes through thermal insulation board 513, material injection nozzle 518 and feed well 82, thermal insulation board 513, material injection nozzle 518 avoid meat slurry solidification, feed well 82 is used for the meat slurry of interim storage solidification, it is to avoid mold curing meat slurry blocking feed channel 83 is it is ensured that meat ball machine normal reliable is smoothly run.
The present invention is correspondingly improved to injection molding art technology, it is introduced into food mouth processing machinery field, make and be applied to the automatic meat ball machine producing burger, not only saved by the present invention and eliminate one step from the process, improve the efficiency of production, also improve the quality of product simultaneously, have the characteristics that automatic, quick, efficient, healthy and convenient.
Claims (5)
1. a kind of particular manufacturing craft of automatic meat ball machine, including cover half (51) and dynamic model (52) it is characterised in that: setting heater inside described cover half (51) and/or dynamic model (52)；Described dynamic model (52) includes dynamic model cavity plate (520)；Described cover half (51) includes connecting plate (511) successively, deflector (512), thermal insulation board (513) and cover half cavity plate (510), the centrally disposed injected hole of connecting plate (511), it is provided with sprue (515) at injected hole, described deflector (512) is provided with puts flow-guiding channel (516), the bottom of flow-guiding channel (516) has to be run through deflector and has charging runner, the position of described thermal insulation board (513) and cover half cavity plate (510) corresponding charging runner is provided with the charging hole (517) running through thermal insulation board and cover half cavity plate, open up in the relative side of described solid plate (510) and/or moving platen (520) and be equipped with several die cavitys (50), described die cavity (50) is communicated with charging hole (517)；Described cover half cavity plate (510) is internally provided with heater, setting cooling water channel inside described deflector (512), and described charging hole (517) place is provided with material injection nozzle (518), and material injection nozzle (518) is made using material using heat-insulated.
2. a kind of particular manufacturing craft of automatic meat ball machine as claimed in claim 1, it is characterized in that: described cover half cavity plate (510) and/or dynamic model cavity plate (520) are provided with the close encapsulation ring (55) be arrangeding in parallel and band breach inner seal ring (56) in the periphery of die cavity, form air flue (57) between close encapsulation ring (55) and band breach inner seal ring (56), it is also equipped with carrying breach sealing ring (58) at each die cavity (50) bead, have suction hole (59) in the bottom of described air flue (57), the other end of suction hole (59) passes through pipeline and connects with inhaling vacuum machine.
3. a kind of particular manufacturing craft of automatic meat ball machine as claimed in claim 2, it is characterized in that: described close encapsulation ring (55) and band breach inner seal ring are square (56), described breach (60) is arranged on the side with breach inner seal ring (56) left and right sides, described suction hole (59) opens up the bottom putting following air flue (57) on air flue, also has groove (81) in the both sides of suction hole (59).
4. the particular manufacturing craft of a kind of automatic meat ball machine as described in claims 1 to 3 any one, it is characterized in that: it is provided with setting feed well (82) between the die cavity (50) of described dynamic model cavity plate (520), feed well (82) is connected with die cavity (50) by feed channel (83), described feed well (82) depth is more than the depth of feed channel (83), and the described position of feed well (82) is corresponding with the position of charging hole (517).
5. a kind of particular manufacturing craft of automatic meat ball machine as claimed in claim 1, it is characterized in that: described dynamic model (52) includes heat-insulated connecting plate (521), heating plate (522) and dynamic model cavity plate (520), heat-insulated connecting plate (521) and heating plate (522) are bolted on moving platen, heating plate (522) is arranged between dynamic model cavity plate (520) and heat-insulated connecting plate (521), and dynamic model cavity plate (520) is by the fixing moving platen of pressing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510334069.2A CN106332927B (en) | 2015-06-17 | 2015-06-17 | A kind of particular manufacturing craft of automatic meat ball machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510334069.2A CN106332927B (en) | 2015-06-17 | 2015-06-17 | A kind of particular manufacturing craft of automatic meat ball machine |
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| Publication Number | Publication Date |
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| CN106332927A true CN106332927A (en) | 2017-01-18 |
| CN106332927B CN106332927B (en) | 2018-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510334069.2A Expired - Fee Related CN106332927B (en) | 2015-06-17 | 2015-06-17 | A kind of particular manufacturing craft of automatic meat ball machine |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4592407A (en) * | 1982-05-10 | 1986-06-03 | Kabushiki Kaisha Tokai Rika Denki Seisakusho | Full automatic die casting machine |
| CN201450616U (en) * | 2009-07-15 | 2010-05-05 | 杨东佐 | Mold temperature control device |
| CN201913219U (en) * | 2011-01-12 | 2011-08-03 | 谢远鹏 | Miniature hot press chamber die casting machine |
| CN203510594U (en) * | 2013-08-28 | 2014-04-02 | 天津滨海祥宝塑料制品有限责任公司 | Injection molding machine for automatic demoulding without material handle |
| CN203665849U (en) * | 2014-01-04 | 2014-06-25 | 宁波龙韵电器有限公司 | Injection nozzle of injection mold |
| CN104227983A (en) * | 2014-09-25 | 2014-12-24 | 深圳创维－Rgb电子有限公司 | Injection mold and injection molding system |
| CN204322423U (en) * | 2014-11-26 | 2015-05-13 | 泰州市宏祥动力机械有限公司 | A kind of injection mold |
-
2015
- 2015-06-17 CN CN201510334069.2A patent/CN106332927B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4592407A (en) * | 1982-05-10 | 1986-06-03 | Kabushiki Kaisha Tokai Rika Denki Seisakusho | Full automatic die casting machine |
| CN201450616U (en) * | 2009-07-15 | 2010-05-05 | 杨东佐 | Mold temperature control device |
| CN201913219U (en) * | 2011-01-12 | 2011-08-03 | 谢远鹏 | Miniature hot press chamber die casting machine |
| CN203510594U (en) * | 2013-08-28 | 2014-04-02 | 天津滨海祥宝塑料制品有限责任公司 | Injection molding machine for automatic demoulding without material handle |
| CN203665849U (en) * | 2014-01-04 | 2014-06-25 | 宁波龙韵电器有限公司 | Injection nozzle of injection mold |
| CN104227983A (en) * | 2014-09-25 | 2014-12-24 | 深圳创维－Rgb电子有限公司 | Injection mold and injection molding system |
| CN204322423U (en) * | 2014-11-26 | 2015-05-13 | 泰州市宏祥动力机械有限公司 | A kind of injection mold |
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| CN106332927B (en) | 2018-08-24 |
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Granted publication date: 20180824 Termination date: 20190617 |