CN205009499U - A plastic mold capable of rapid heating and cooling - Google Patents

A plastic mold capable of rapid heating and cooling Download PDF

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Publication number
CN205009499U
CN205009499U CN201520545927.3U CN201520545927U CN205009499U CN 205009499 U CN205009499 U CN 205009499U CN 201520545927 U CN201520545927 U CN 201520545927U CN 205009499 U CN205009499 U CN 205009499U
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plastic mold
cavity
plate
cooling
control device
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黄其江
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Zhongshan Maoduo Mould Products Co Ltd
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Abstract

The utility model discloses a can rapid heating and refrigerated plastic mold, it installs the upper end at the plastic mold body to go up the fixed die plate, the hole of moulding plastics sets up the middle part at last fixed die plate, the position circle sets up the both sides in the hole of moulding plastics, take off the flitch and install the below at last fixed die plate, draw the silo to set up the middle part at taking off the flitch, electric heater installs the both sides at drawing the silo, temperature sensor sets up the right side at the die cavity, controlling means installs the left side at the plastic mold body, low temperature power device installs under on the fixed die plate, electric heater and temperature sensor are all through connecting wire and controlling means electric connection, low temperature power device pass through the connecting wire respectively with controlling means and cooling tube electric connection. The plastic mold has the characteristics of reasonable structural design, safety in use, time saving and the like, and can greatly improve the production efficiency and the product quality.

Description

一种能够快速加热和冷却的塑料模具A plastic mold capable of rapid heating and cooling

技术领域technical field

本实用新型属于塑料模具技术领域,具体涉及一种能够快速加热和冷却的塑料模具。The utility model belongs to the technical field of plastic molds, in particular to a plastic mold capable of rapid heating and cooling.

背景技术Background technique

随着塑料工业的飞速发展和通用与工程塑料在强度和精度等方面的不断提高,塑料制品的应用范围也在不断扩大,塑料制品所占的比例正迅猛增加,一个设计合理的塑料件往往能代替多个传统金属件,塑料产品的用量也正在上升。中国经济的持续高速发展,为模具工业的发展提供了广阔的空间。模具技术水平的高低,在很大程度上决定着产品的质量、效益和新产品的开发能力。With the rapid development of the plastics industry and the continuous improvement of general and engineering plastics in terms of strength and precision, the application range of plastic products is also expanding, and the proportion of plastic products is increasing rapidly. A well-designed plastic part can often The use of plastic products is also on the rise in place of multiple traditional metal parts. The sustained and rapid development of China's economy has provided a broad space for the development of the mold industry. The level of mold technology largely determines product quality, efficiency and new product development capabilities.

注塑成型是批量生产某些形状复杂部件时用到的一种加工方法,具体指将受热融化的材料由高压射入模腔,经冷却固化后,得到成型品。注塑模具是一种生产塑胶制品的工具,它赋予塑胶制品完整结构和精确尺寸。现有的注塑模具由动模和定模两部分组成,在注射成型时动模与定模闭合够成功浇注系统和型腔,开模时动模和定模分离以便取出塑料制品。但由于塑料制品的形状和结构千变万化,形状较复杂塑料制品往往不便于动模和定模的开模,注塑成型不能一步到位,只能降低注塑精度,通过后续加工来达到外形要求,不利于企业的生产效率,同时,各种塑料的特性不一,为防止塑件脱模后变形,缩短成型周期和降低结晶度,不同塑料注塑时,必须保持模具适当的温度,塑料成型时,必须保持适当的冷却速度,现有技术中对模具保温和强制冷却传热速度可控性差,优化模具的强制冷却速度对提高注塑效率和产品质量具有十分重要的意义。Injection molding is a processing method used in the mass production of certain parts with complex shapes. Specifically, it refers to injecting heated and melted materials into a mold cavity under high pressure, and after cooling and solidifying, molded products are obtained. Injection mold is a tool for producing plastic products, which gives plastic products complete structure and precise dimensions. Existing injection mold is made up of two parts of moving mold and fixed mold, and moving mold and fixed mold are closed enough to pour system and mold cavity successfully during injection molding, and moving mold and fixed mold are separated so that take out plastic product when mold is opened. However, due to the ever-changing shapes and structures of plastic products, plastic products with complex shapes are often inconvenient to open the movable mold and fixed mold. Injection molding cannot be completed in one step, and the injection molding accuracy can only be reduced. The shape requirements are achieved through subsequent processing, which is not conducive to enterprises. At the same time, the characteristics of various plastics are different. In order to prevent the deformation of plastic parts after demoulding, shorten the molding cycle and reduce the crystallinity, when different plastics are injected, the mold must be kept at an appropriate temperature. In the prior art, the controllability of mold heat preservation and forced cooling heat transfer rate is poor. Optimizing the forced cooling rate of the mold is of great significance to improve injection molding efficiency and product quality.

实用新型内容Utility model content

本实用新型的目的在于提供一种双螺杆挤出机自动拌料装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an automatic material mixing device for a twin-screw extruder to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:包括定位圈、上固定模板、脱料板、型腔板、温度传感器、型芯板、低温动力装置、下固定模板、底板、浇口套、注塑孔、引料槽、电加热器、型腔、冷却管、控制装置、塑料模具本体,所述上固定模板安装在塑料模具本体的上端,所述注塑孔设置在上固定模板的中部,所述定位圈设置在注塑孔的两侧,所述脱料板安装在上固定模板的下方,所述引料槽设置在脱料板的中部,所述型腔设置在引料槽的下方,且与引料槽固定连接,所述电加热器安装在引料槽的两侧,且关于引料槽呈对称分布,所述浇口套设置在电加热器的两侧,所述冷却管安装在型腔的下方,所述温度传感器设置在型腔的右侧,所述型芯板安装在型腔板的下方,所述控制装置安装在塑料模具本体的左侧,所述下固定模板设置在型芯板的下方,所述低温动力装置安装在下固定模板上,所述底板设置在塑料模具本体的底部,所述电加热器和温度传感器均通过连接线与控制装置电性连接,所述低温动力装置通过连接线分别与控制装置和冷却管电性连接。In order to achieve the above purpose, the utility model provides the following technical solutions: including positioning ring, upper fixed formwork, stripper plate, cavity plate, temperature sensor, core plate, low temperature power device, lower fixed formwork, bottom plate, sprue sleeve, Injection holes, material guide grooves, electric heaters, mold cavities, cooling pipes, control devices, plastic mold bodies, the upper fixed template is installed on the upper end of the plastic mold body, and the injection holes are arranged in the middle of the upper fixed template. The positioning ring is arranged on both sides of the injection hole, the stripping plate is installed under the upper fixed formwork, the material guiding groove is arranged in the middle of the stripping plate, the cavity is arranged under the material guiding groove, and is connected with the material guiding groove Fixedly connected, the electric heater is installed on both sides of the lead trough, and is symmetrically distributed with respect to the lead trough, the sprue sleeve is arranged on both sides of the electric heater, and the cooling pipe is installed under the cavity, so The temperature sensor is arranged on the right side of the cavity, the core plate is installed under the cavity plate, the control device is installed on the left side of the plastic mold body, and the lower fixed template is arranged under the core plate, The low-temperature power device is installed on the lower fixed template, the bottom plate is arranged on the bottom of the plastic mold body, the electric heater and the temperature sensor are electrically connected to the control device through connecting wires, and the low-temperature power device is respectively Electrically connected to the control unit and the cooling pipe.

优选的,所述控制装置由控制按键、电源开关和显示屏组成。所述控制装置为可编程控制器。Preferably, the control device is composed of control keys, a power switch and a display screen. The control device is a programmable controller.

优选的,所述型腔板与型芯板的贴合面上设有凹槽,所述凹槽内设有密封垫。Preferably, a groove is provided on the joint surface of the cavity plate and the core plate, and a gasket is provided in the groove.

优选的,所述电加热器的宽度和高度均与型腔的宽度和高度相等。Preferably, the width and height of the electric heater are both equal to the width and height of the mold cavity.

优选的,所述型腔板与型芯板之间设有隔热板。Preferably, a heat insulating board is provided between the cavity plate and the core plate.

与现有技术相比,本实用新型的有益效果是:该能够快速加热和冷却的塑料模具,其型腔的右侧设有温度传感器,能够根据温度变化对熔融的物料进一步加热,增强物料的流动性,增进物料填充腔的能力,当熔融态物料到达成型腔成型后,温度传感器可根据温度变化对成型的塑料快速冷却,缩短塑件冷却的时间;该能够快速加热和冷却的塑料模具,具有结构设计合理、使用安全、节省时间等特点,同时能大幅度提高生产效率、提升产品质量。Compared with the prior art, the beneficial effect of the utility model is: the plastic mold capable of rapid heating and cooling is equipped with a temperature sensor on the right side of the cavity, which can further heat the molten material according to the temperature change and enhance the temperature of the material. Fluidity, improve the ability of the material to fill the cavity. When the molten material reaches the molding cavity, the temperature sensor can quickly cool the molded plastic according to the temperature change, shortening the cooling time of the plastic part; the plastic mold that can be heated and cooled quickly, It has the characteristics of reasonable structural design, safe use, time saving, etc., and can greatly improve production efficiency and product quality.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中:1定位圈、2上固定模板、3脱料板、4型腔板、5温度传感器、6型芯板、7低温动力装置、8下固定模板、9底板、10浇口套、11注塑孔、12引料槽、13电加热器、14型腔、15冷却管、16控制装置、17塑料模具本体。In the figure: 1 positioning ring, 2 upper fixed template, 3 stripper plate, 4 cavity plate, 5 temperature sensor, 6 core plate, 7 low temperature power device, 8 lower fixed template, 9 bottom plate, 10 sprue sleeve, 11 Injection hole, 12 guide groove, 13 electric heater, 14 cavity, 15 cooling pipe, 16 control device, 17 plastic mold body.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

本实用新型提供了如图1所示的一种双螺杆挤出机自动拌料装置,包括定位圈1、上固定模板2、脱料板3、型腔板4、温度传感器5、型芯板6、低温动力装置7、下固定模板8、底板9、浇口套10、注塑孔11、引料槽12、电加热器13、型腔14、冷却管15、控制装置16、塑料模具本体17,所述上固定模板2安装在塑料模具本体18的上端,所述注塑孔11设置在上固定模板2的中部,所述定位圈1设置在注塑孔11的两侧,所述脱料板3安装在上固定模板2的下方,所述引料槽12设置在脱料板3的中部,所述型腔14设置在引料槽12的下方,且与引料槽12固定连接,所述电加热器13安装在引料槽12的两侧,且关于引料槽12呈对称分布,所述电加热器13的宽度和高度均与型腔14的宽度和高度相等,所述浇口套10设置在电加热器13的两侧,所述冷却管15安装在型腔14的下方,所述温度传感器5设置在型腔14的右侧,所述型芯板6安装在型腔板4的下方,所述型腔板4与型芯板6的贴合面上设有凹槽,所述凹槽内设有密封垫,所述型腔板4与型芯板6之间设有隔热板,所述控制装置16安装在塑料模具本体17的左侧,所述控制装置16由控制按键、电源开关和显示屏组成。所述控制装置16为可编程控制器,所述下固定模板8设置在型芯板6的下方,所述低温动力装置7安装在下固定模板8上,所述底板9设置在塑料模具本体17的底部,所述电加热器13和温度传感器5均通过连接线与控制装置16电性连接,所述低温动力装置7通过连接线分别与控制装置16和冷却管15电性连接。The utility model provides an automatic mixing device for a twin-screw extruder as shown in Figure 1, including a positioning ring 1, an upper fixed template 2, a stripping plate 3, a cavity plate 4, a temperature sensor 5, and a core plate 6. Low-temperature power unit 7, lower fixed template 8, bottom plate 9, sprue sleeve 10, injection hole 11, material introduction tank 12, electric heater 13, cavity 14, cooling pipe 15, control device 16, plastic mold body 17, The upper fixed template 2 is installed on the upper end of the plastic mold body 18, the injection hole 11 is arranged in the middle of the upper fixed template 2, the positioning ring 1 is arranged on both sides of the injection hole 11, and the stripping plate 3 is installed Below the upper fixed template 2, the material guide trough 12 is arranged in the middle of the stripping plate 3, the cavity 14 is arranged below the material guide trough 12, and is fixedly connected with the material guide trough 12, and the electric heater 13 is installed On both sides of the lead trough 12, and symmetrically distributed with respect to the lead trough 12, the width and height of the electric heater 13 are equal to the width and height of the cavity 14, and the sprue sleeve 10 is arranged on the electric heater 13. On both sides of the cavity, the cooling pipe 15 is installed under the cavity 14, the temperature sensor 5 is arranged on the right side of the cavity 14, the core plate 6 is installed under the cavity plate 4, and the cavity A groove is provided on the bonding surface of the plate 4 and the core plate 6, a sealing gasket is provided in the groove, a heat insulation board is provided between the cavity plate 4 and the core plate 6, and the control device 16 is installed on the left side of plastic mold body 17, and described control device 16 is made up of control button, power switch and display screen. The control device 16 is a programmable controller, the lower fixed template 8 is arranged under the core plate 6, the low-temperature power device 7 is installed on the lower fixed template 8, and the bottom plate 9 is arranged on the plastic mold body 17. At the bottom, the electric heater 13 and the temperature sensor 5 are electrically connected to the control device 16 through connecting wires, and the cryogenic power device 7 is electrically connected to the control device 16 and the cooling pipe 15 through connecting wires.

工作原理:该能够快速加热和冷却的塑料模具使用时,首先开启控制装置16,熔融态塑料由注塑孔11经引料槽12到达型腔14内成型,当熔融态塑料经过引料槽12的过程中,温度传感器5可实时感应引料槽12内的温度,当引料槽12内的温度低于预设温度时,控制装置16将自动控制电加热器13开始加热,使引料槽12内的温度保持恒定,增强熔融态塑料的流动性,当熔融态塑料在型腔14内稳定成型后,低温动力装置7将控制冷却管15对成型后的塑料进行冷却。Working principle: When the plastic mold capable of rapid heating and cooling is used, the control device 16 is first turned on, and the molten plastic is formed in the cavity 14 from the injection hole 11 through the introduction groove 12. When the molten plastic passes through the introduction groove 12 , the temperature sensor 5 can sense the temperature in the feed tank 12 in real time, when the temperature in the feed tank 12 is lower than the preset temperature, the control device 16 will automatically control the electric heater 13 to start heating, so that the temperature in the feed tank 12 remains constant , to enhance the fluidity of the molten plastic, when the molten plastic is stably molded in the cavity 14, the cryogenic power unit 7 will control the cooling pipe 15 to cool the molded plastic.

最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model, All should be included within the protection scope of the present utility model.

Claims (5)

1.一种能够快速加热和冷却的塑料模具,包括定位圈(1)、上固定模板(2)、脱料板(3)、型腔板(4)、温度传感器(5)、型芯板(6)、低温动力装置(7)、下固定模板(8)、底板(9)、浇口套(10)、注塑孔(11)、引料槽(12)、电加热器(13)、型腔(14)、冷却管(15)、控制装置(16)、塑料模具本体(17),其特征在于:所述上固定模板(2)安装在塑料模具本体(18)的上端,所述注塑孔(11)设置在上固定模板(2)的中部,所述定位圈(1)设置在注塑孔(11)的两侧,所述脱料板(3)安装在上固定模板(2)的下方,所述引料槽(12)设置在脱料板(3)的中部,所述型腔(14)设置在引料槽(12)的下方,且与引料槽(12)固定连接,所述电加热器(13)安装在引料槽(12)的两侧,且关于引料槽(12)呈对称分布,所述浇口套(10)设置在电加热器(13)的两侧,所述冷却管(15)安装在型腔(14)的下方,所述温度传感器(5)设置在型腔(14)的右侧,所述型芯板(6)安装在型腔板(4)的下方,所述控制装置(16)安装在塑料模具本体(17)的左侧,所述下固定模板(8)设置在型芯板(6)的下方,所述低温动力装置(7)安装在下固定模板(8)上,所述底板(9)设置在塑料模具本体(17)的底部,所述电加热器(13)和温度传感器(5)均通过连接线与控制装置(16)电性连接,所述低温动力装置(7)通过连接线分别与控制装置(16)和冷却管(15)电性连接。 1. A plastic mold capable of rapid heating and cooling, including a positioning ring (1), an upper fixed template (2), a stripper plate (3), a cavity plate (4), a temperature sensor (5), and a core plate (6), low temperature power unit (7), lower fixed template (8), bottom plate (9), sprue sleeve (10), injection hole (11), lead groove (12), electric heater (13), type Cavity (14), cooling pipe (15), control device (16), plastic mold body (17), it is characterized in that: described upper fixed template (2) is installed on the upper end of plastic mold body (18), and described injection molding The hole (11) is arranged in the middle part of the upper fixed template (2), the positioning ring (1) is arranged on both sides of the injection hole (11), and the stripping plate (3) is installed on the upper fixed template (2). Below, the guide trough (12) is arranged in the middle of the stripping plate (3), the cavity (14) is arranged below the guide trough (12), and is fixedly connected with the guide trough (12), the electric The heater (13) is installed on both sides of the feed trough (12), and is distributed symmetrically with respect to the feed trough (12), and the sprue bushing (10) is arranged on both sides of the electric heater (13), and the cooling The pipe (15) is installed under the cavity (14), the temperature sensor (5) is arranged on the right side of the cavity (14), and the core plate (6) is installed under the cavity plate (4) , the control device (16) is installed on the left side of the plastic mold body (17), the lower fixed template (8) is arranged below the core plate (6), and the low-temperature power unit (7) is installed on the lower fixed On the template (8), the base plate (9) is arranged on the bottom of the plastic mold body (17), and the electric heater (13) and the temperature sensor (5) are electrically connected to the control device (16) by connecting wires , the cryogenic power device (7) is electrically connected to the control device (16) and the cooling pipe (15) respectively through connecting wires. 2.根据权利要求1所述的一种能够快速加热和冷却的塑料模具,其特征在于:所述控制装置(16)由控制按键、电源开关和显示屏组成,所述控制装置(16)为可编程控制器。 2. A plastic mold capable of rapid heating and cooling according to claim 1, characterized in that: the control device (16) is composed of a control button, a power switch and a display screen, and the control device (16) is Programmable Controllers. 3.根据权利要求1所述的一种能够快速加热和冷却的塑料模具,其特征在于:所述型腔板(4)与型芯板(6)的贴合面上设有凹槽,所述凹槽内设有密封垫。 3. A plastic mold capable of rapid heating and cooling according to claim 1, characterized in that: grooves are provided on the bonding surfaces of the cavity plate (4) and the core plate (6), so that A gasket is provided in the groove. 4.根据权利要求1所述的一种能够快速加热和冷却的塑料模具,其特征在于:所述电加热器(13)的宽度和高度均与型腔(14)的宽度和高度相等。 4. A plastic mold capable of rapid heating and cooling according to claim 1, characterized in that: the width and height of the electric heater (13) are equal to the width and height of the mold cavity (14). 5.根据权利要求1所述的一种能够快速加热和冷却的塑料模具,其特征在于:所述型腔板(4)与型芯板(6)之间设有隔热板。 5. A plastic mold capable of rapid heating and cooling according to claim 1, characterized in that: a heat insulating board is provided between the cavity plate (4) and the core plate (6).
CN201520545927.3U 2015-07-24 2015-07-24 A plastic mold capable of rapid heating and cooling Expired - Fee Related CN205009499U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107116757A (en) * 2017-06-01 2017-09-01 嘉兴望族实业有限公司 A kind of modified form plastic mould forming machine
CN107351424A (en) * 2016-05-09 2017-11-17 辽宁锐翔通用飞机制造有限公司 Forming method of the electric heating from heat up mould and fiberglass reinforced plastics
CN110480807A (en) * 2019-07-04 2019-11-22 叶耀 A kind of advanced shakedown prefabricated components composable mold

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107351424A (en) * 2016-05-09 2017-11-17 辽宁锐翔通用飞机制造有限公司 Forming method of the electric heating from heat up mould and fiberglass reinforced plastics
CN107116757A (en) * 2017-06-01 2017-09-01 嘉兴望族实业有限公司 A kind of modified form plastic mould forming machine
CN110480807A (en) * 2019-07-04 2019-11-22 叶耀 A kind of advanced shakedown prefabricated components composable mold

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Inventor after: Chen Xianwang

Inventor after: Zhang Juyou

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