CN204733819U

CN204733819U - Mold

Info

Publication number: CN204733819U
Application number: CN201520416602.5U
Authority: CN
Inventors: 黄素夏
Original assignee: Individual
Current assignee: Individual
Priority date: 2015-06-17
Filing date: 2015-06-17
Publication date: 2015-11-04
Anticipated expiration: 2025-06-17

Abstract

The utility model provides a mold, includes cover half and movable mould the inside heating device that sets up of cover half and/or movable mould, the movable mould include movable mould chamber board, the cover half includes connecting plate, guide plate, heat insulating board and cover half chamber board in proper order, and the center of connecting plate sets up the injected hole, and injected hole department is provided with the sprue, the guide plate on be equipped with and put the water conservancy diversion passageway, open the bottom of water conservancy diversion passageway has the guide plate of running through there is a feeding runner, heat insulating board and cover half chamber board correspond and be equipped with the feed port that runs through heat insulating board and cover half chamber board on the position of feeding runner one side that fixed die plate and/or movable mould board are relative open and be provided with a plurality of die cavity, die cavity and feed port communicate with each other, cover half chamber intralamellar part be provided with heating device, the inside cooling water course that sets up of guide plate, the feed port be provided with and annotate the material mouth, annotate the material mouth and adopt thermal insulation material to make.

Description

A kind of mould

Technical field

The utility model relates to a kind of mould.

Background technology

The problems such as the meat pill period of the day from 11 p.m. to 1 a.m such as current processing fish ball are general, and the consistent property of manual operation product is bad all by manually-operated, and there is speed slowly, unhygienic.

Someone devises the machinery of processing burger for this reason, if the patent No. is ZL201420303884.3, name is called that a kind of meatball making machine discloses a kind of utility model patent, this meat ball machine comprises base plate, the groove for charge is provided with in base plate, pressing plate is provided with in groove, pressing plate is provided with multiple the first through hole for crowded meat, the bottom of described base plate is provided with bracing frame and cylinder, the cylinder seat of cylinder is fixedly connected with base plate, the expansion link of cylinder runs through base plate and is fixedly connected with pressing plate, the Side symmetrical of described base plate is provided with the second through hole be communicated with groove, the blade for shoveling material is provided with in described second through hole, be fixedly connected with by connecting plate between described two blades, described connecting plate is provided with handle.

The course of work of meat ball machine is such: be first laid in groove by meat mincing, then declined by cylinder band dynamic pressure plate, now meat will be run out of in the through hole of pressing plate, now inserted respectively in the second through hole by two blades, then promote handle, band cutting blade advances, in the process of advancing, blade is close on the upper surface of pressing plate, and in the process promoted, the meat be extruded will cut formation little meat ball one by one.

Existing this meat ball machine adopts blade cuts, the uniformity of ball product phase cannot ensure, burger also needs the hot water bath by postorder after being shaped in addition, still there is pollution problem during hot water bath, simultaneously because moisture content enters the quality and mouthfeel that can affect burger.

Applicant designs the automatic meat ball machine of the operation principle of a reference injection moulding for this reason, is referred to burger manufacture field, overcomes the problem that existing processing mode cannot ensure the consistent property of ball product; Simultaneously for slurry and plastic raw materials heterogeneity, adopt the slip casting cylinder of syringe-like structure, moving platen and per injection amount coordinate controller to realize by position sensor, ensure the uniformity of an at every turn shaping ball.

But slurry and plastic raw materials have different character, the fusing of plastic raw materials heat becomes liquid, and then heat frozen plug feeding-passage starched by meat, therefore needs to improve the structure of mould.

Utility model content

The purpose of this utility model is to provide a kind of mould, for slurry and plastic raw materials heterogeneity, the structure of mould is improved accordingly, heater and heat-proof device is provided with in the inside of fixed half and moving half, avoid normal work heat conduction to the template of meat ball machine affecting machine, also avoid the runner of meat slurry in heater to carry out heating makes meat starch solidification blocking runner simultaneously, the utility model coordinates automatic meat ball machine to can be used for making fish ball, beef dumplings, the burger of the various raw material such as pork balls, and have automatically, fast, efficiently, healthy and convenient feature.

For achieving the above object by the following technical solutions:

A kind of mould, comprises fixed half and moving half, it is characterized in that: arrange heater at described cover half and/or dynamic model inside; Described dynamic model comprises dynamic mold cavity plate; Described cover half comprises connecting plate, deflector, thermal insulation board successively and determines mold cavity plate, the center of connecting plate arranges injected hole, injected hole place is provided with sprue, described deflector is provided with puts flow-guiding channel, the bottom of flow-guiding channel has to be run through deflector and has charging runner, described thermal insulation board is provided with the position of determining the corresponding charging runner of mold cavity plate the charging hole running through thermal insulation board He determine mold cavity plate, offer at described solid plate and/or the relative side of moving platen and be equipped with several die cavitys, described die cavity communicates with charging hole; Described cover half chamber intralamellar part is provided with heater, and described deflector inside arranges cooling water channel, and described charging hole is provided with material injection nozzle, and material injection nozzle adopts heat insulation employing material to make.

Described determine mold cavity plate and/or dynamic mold cavity plate is arranged with at the outer of die cavity the close encapsulation ring and band breach inner seal ring that be arranged in parallel, air flue is formed between close encapsulation ring and band breach inner seal ring, also band breach sealing ring is provided with at each die cavity bead place, have suction hole in the bottom of described air flue, the other end of suction hole is communicated with suction vacuum machine by pipeline.

Described close encapsulation ring and band breach inner seal ring are that square, described breach is arranged on the limit of the band breach inner seal ring left and right sides, and described suction hole offers the bottom of putting air flue following on air flue, also has groove in the both sides of suction hole.

Be provided with between the die cavity of described dynamic mold cavity plate and arrange feed well, feed well is communicated with die cavity by feed channel, and the described feed well degree of depth is greater than the degree of depth of feed channel, and the position of described feed well is corresponding with the position of charging hole.

Described dynamic model comprises heat insulation connecting plate, heating plate and dynamic mold cavity plate, and heat insulation connecting plate and heating plate are bolted on moving platen, and heating plate is arranged between dynamic mold cavity plate and heat insulation connecting plate, and dynamic mold cavity plate is fixed on moving platen by pressing plate.

The utility model coordinates automatic meat ball machine to carry out the particular manufacturing craft implemented, meat ball machine has used for reference the operation principle of injection moulding, be used in the field of burger processing, and the feature for the injection of meat slurry is adopted the slip casting cylinder of syringe-like structure, control slip casting drive unit by position sensor thus ensure that the amount of per injection meat slurry keeps impartial; By any shape that formed in mould burger can be die cavity setting, and ensure that each burger product are consistent good, burger particular manufacturing craft inside configuration heater, burger is automatically baked while shaping, relative to poach burger, more think that fragrant molten mouthfeel is better by the burger smell of electric heating baking, also the poach operation of postorder is saved, relative to existing extruding cutting mode, the burger that the utility model produces has that speed is faster, product are consistent good, and taste is better and save the feature that operation raises the efficiency.

Accompanying drawing explanation

Fig. 1 is the structural representation that the utility model coordinates with automatic meat ball machine;

Fig. 2 is that the utility model coordinates the structural representation of other direction with automatic meat ball machine;

Fig. 3 is the structural representation of the utility model particular manufacturing craft;

Fig. 4 is the decomposition texture schematic diagram of the utility model particular manufacturing craft;

Fig. 5 is the decomposition texture schematic diagram of the utility model particular manufacturing craft other direction;

Fig. 6 is the structural representation of the utility model moving platen.

Detailed description of the invention

As shown in figures 1 to 6, a kind of food processor, comprise support 1, described support 1 is provided with apparatus for forming meatball structure 2, slip casting mechanism 3 and controller, described apparatus for forming meatball structure 1 comprises mould 5, mould 5 is fixed in template, described template comprises solid plate and moving platen 21, described solid plate is divided into two pieces, left and right, left, right solid plate 221, 222 are fixed on support 1, left, right solid plate 221, connected by guide pillar 23 between 222, moving platen 21 is coordinated with guide pillar 23 by guide pin bushing, template-driven mechanism 24 drives moving platen 21 to move back and forth along guide pillar 23, described mould 5 comprises cover half 51 and dynamic model 52, cover half 51 is fixed on left solid plate 222, dynamic model 52 is fixed on moving platen 21, heat insulation connecting plate 521 and heating plate 522 is provided with between dynamic model 52 and moving platen 21, heat insulation connecting plate 521 and heating plate 522 are bolted on moving platen 21, heating plate 522 is arranged between dynamic model 52 and heat insulation connecting plate 521, described template-driven mechanism 24 is a template-driven oil cylinder, and the body of template-driven oil cylinder is fixed on support 1 or left solid plate 221, and the piston rod of template-driven oil cylinder is connected with moving platen 21 through left solid plate 221, also be provided with position sensor 7 at the sidepiece of described template-driven oil cylinder, the body of position sensor 7 is fixed on left solid plate 221, and the motion bar of position sensor 7 is connected with moving platen 21, and position sensor 7 is electrically connected with controller.

Described slip casting mechanism 3 is fixed on support 1 by slip casting driving mechanism 6, described slip casting mechanism 3 comprises slip casting cylinder 31 and slip casting drive unit 32, slip casting cylinder 31 is arranged into slurry port, port leads to check valve, enter to starch port by pipeline communication feed mechanism, the center of right solid plate 222 has grouting port 25, the dispensing end of slip casting cylinder 31 drives the sprue 515 that can stretch to mould 5 through grouting port by slip casting driving mechanism, slip casting drive unit 32 controls the injection operation of slip casting cylinder 31, controller Control architecture driving mechanism 24, slip casting driving mechanism 6 and slip casting drive unit 32 work, the sidepiece also setting position sensor 7 of described slip casting drive unit 32, the body of position sensor 7 is fixed on rear fixed plate 332, the motion bar of position sensor 7 is connected with the piston rod of slip casting drive unit 32, position sensor 7 is electrically connected the work controlling slip casting drive unit 32 with controller.

Described slip casting driving mechanism 6 comprises guiding mechanism and propelling cylinder 61, holder 62 described in guiding mechanism, guide pillar 63, fairlead 64 and base plate 65, holder 62 is fixed on support 1, two ends and the holder 62 of guide pillar 63 are connected, fairlead 64 is arranged on the bottom of base plate 65 and coordinates with guide pillar 63, the cylinder seat of described propelling cylinder 61 is connected with right solid plate 222, and piston rod and the base plate 65 of propelling cylinder 61 are connected.

Described slip casting cylinder 31 and slip casting drive unit 32 are connected on base plate 65 respectively by forward and backward fixed head 331,332, slip casting cylinder 31 comprises cylindrical shell 311, piston, enters to starch joint 312 and injection head 313, injection head 313 inside arranges overflow valve, enter to starch joint 313 be arranged on cylindrical shell 311 sidepiece enter to starch port, described check valve is provided with into slurry joint 313 inner, injection head 312 is arranged on the dispensing end of cylindrical shell 31, and the piston rod of piston and slip casting drive unit 32 is connected.

For producing the burger of high-quality more, the utility model is that meat ball machine is configured with special mould, and this mould comprises cover half 51 and dynamic model 52, arranges heater at described cover half 51 and/or dynamic model 52 inside, described dynamic model 52 comprises dynamic mold cavity plate 520, described cover half 51 comprises connecting plate 511 successively, deflector 512, thermal insulation board 513 and determine mold cavity plate 510, the center of connecting plate 511 arranges injected hole, injected hole place is provided with sprue 515, described deflector 512 is provided with puts flow-guiding channel 516, the bottom of flow-guiding channel 516 has to be run through deflector and has charging runner, described thermal insulation board 513 is provided with the position of determining the corresponding charging runner of mold cavity plate 510 charging hole 517 running through thermal insulation board He determine mold cavity plate, offer at described solid plate 510 and/or the relative side of moving platen 520 and be equipped with several die cavitys 50, described die cavity 50 communicates with charging hole 517, described mold cavity plate 510 inside of determining is provided with heater, and described deflector 512 inside arranges cooling water channel, and described charging hole 517 place is provided with material injection nozzle 518, and material injection nozzle 518 adopts heat insulation employing material to make.

The course of work of the present utility model is such: first place in feed mechanism by the meat slurry prepared or fish slurry, be communicated with feed mechanism and enter to starch joint, then open meat ball machine to start working: during work, first template-driven mechanism 24 drives moving platen 21 to make mould 5 matched moulds, then slip casting drive unit 32 drives the piston movement of slip casting cylinder 31 to be drawn onto in cylindrical shell 311 by the meat slurry in feed mechanism or fish slurry, meanwhile slip casting driving mechanism 6 promotes base plate 65 slip casting mechanism 3 is advanced toward mould 5 direction, and injection head 312 is communicated with sprue 515, then slip casting drive unit 32 resets and is injected in mould by the meat of cylindrical shell 311 slurry or fish slurry, meat slurry or fish slurry enter into charging hole through the flow-guiding channel 516 of deflector 512, enter in each die cavity by charging hole again, because the utility model particular manufacturing craft inside is arranged or outer setting heater, dynamic mold cavity plate 520 is made to keep 100 to 120 degrees Celsius with the temperature of determining mold cavity plate 510, burger or fish ball are baked wholly or in part in forming process, when mould die sinking, shaping burger or fish ball drop automatically in the effect of gravity, and automatically collected by machine and enter next process.

The utility model to change in existing idea by extruded processing mode, has used for reference the operation principle of injection moulding, has been referred to burger manufacture field, overcome the problem that existing processing mode cannot ensure the consistent property of ball product; Simultaneously for slurry and plastic raw materials heterogeneity, adopt the slip casting cylinder of syringe-like structure, moving platen and per injection amount coordinate controller to realize by position sensor, ensure the uniformity of an at every turn shaping ball.

The utility model can be any shape that die cavity 50 sets by the ball that mould 5 is shaping, change existing fashion of extrusion production ball outward appearance single, product are attractive in appearance not mutually waits deficiency, the particular manufacturing craft inside of a ball is equipped with heater, burger is automatically baked while shaping, relative to poach burger, more think that fragrant molten mouthfeel is better by the burger smell of electric heating baking, also the poach operation of postorder is saved, relative to existing manual and extruding cutting mode production ball, it is faster that the utility model has speed, product are consistent good, taste is better and save the feature that operation raises the efficiency.

The utility model is in order to ensure the burger smooth surface meat consolidation produced, the square close encapsulation ring 55 and band breach inner seal ring 56 that be arranged in parallel is arranged with at the outer of described dynamic mold cavity plate 520 die cavity, air flue 57 is formed between close encapsulation ring 55 and band breach inner seal ring 56, described breach is arranged on the limit of band breach inner seal ring 56 left and right sides, the bottom of air flue following on described air flue has suction hole 59, groove 81 is also had in the both sides of suction hole 59, the other end of suction hole 59 is communicated with suction vacuum machine by pipeline, also band breach sealing ring 58 is provided with at each die cavity 50 bead place.

The utility model consider in die cavity 50 exist burger that air makes to produce can surface smooth not, have influence on the product phase of burger, the utility model is provided with three seals ring in dynamic mold cavity plate 520 for this reason, when matched moulds is shaping, by inhaling vacuum machine, die cavity 50 is vacuumized, make shaping rear burger smooth surface, inner meat consolidation, there is better product phase, the meat having part when the utility model is considered and inhaled vacuum is simultaneously starched along with suction hole 59 may block by inner air flue, the utility model arranges the square close encapsulation ring 55 of twice and band breach inner seal ring 56 for this reason, breach is arranged on the limit of band breach 80 sealing ring 56 both sides simultaneously, and suction hole 59 is arranged on the bottom of following air flue 57, a roundabout air flue 59 is formed like this between breach 80 and suction hole 59, the utility model also also has groove 81 in the both sides of suction hole 59 on this basis, when also not enough stop meat slurry enters roundabout air flue 57, groove 81 may be used for storing a small amount of meat slurry, ensure that suction hole 59 can not be blocked, ensure the quality of shaped article.

Though the utility model refer to the technology of injection machine in addition, but meat slurry has essential distinction with plastic raw materials chemical property, plastic raw materials heating is instant turns to fluid, meat slurry is then become solid after heating, heating is needed when considering that burger is shaping, and the meat slurry in runner is once heat will frozen plug runner, thus affect the normal operation of meat ball machine, the utility model is not only being determined to arrange thermal insulation board 513 between mold cavity plate 510 and deflector 512 for this reason, the material injection nozzle 518 adopting heat-barrier material to make is provided with at charging hole 517 place, also be provided with between the die cavity 50 of described dynamic mold cavity plate 520 simultaneously and feed well 82 is set, feed well 82 is communicated with die cavity 50 by feed channel 83, described feed well 82 degree of depth is greater than the degree of depth of feed channel 83, the position of described feed well 82 is corresponding with the position of charging hole 517.

The utility model is by thermal insulation board 513, material injection nozzle 518 and feed well 82, thermal insulation board 513, material injection nozzle 518 avoid meat to starch solidification, the meat slurry that feed well 82 solidifies for temporary reservoir, avoids mold curing meat slurry blocking feed channel 83, ensures that meat ball machine normal reliable is run reposefully.

Claims

1. a mould, comprises cover half (51) and dynamic model (52), it is characterized in that: arrange heater at described cover half (51) and/or dynamic model (52) inside, described dynamic model (52) comprises dynamic mold cavity plate (520), described cover half (51) comprises connecting plate (511) successively, deflector (512), thermal insulation board (513) and determine mold cavity plate (510), the center of connecting plate (511) arranges injected hole, injected hole place is provided with sprue (515), described deflector (512) is provided with puts flow-guiding channel (516), the bottom of flow-guiding channel (516) has to be run through deflector and has charging runner, described thermal insulation board (513) and the position of determining the corresponding charging runner of mold cavity plate (510) are provided with the charging hole (517) running through thermal insulation board He determine mold cavity plate, offer at described solid plate (510) and/or the relative side of moving platen (520) and be equipped with several die cavitys (50), described die cavity (50) communicates with charging hole (517), described mold cavity plate (510) inside of determining is provided with heater, and described deflector (512) inside arranges cooling water channel, and described charging hole (517) place is provided with material injection nozzle (518), and material injection nozzle (518) adopts heat insulation employing material to make.

2. a kind of mould as claimed in claim 1, it is characterized in that: described determine mold cavity plate (510) and/or dynamic mold cavity plate (520) is arranged with at the outer of die cavity the close encapsulation ring (55) and band breach inner seal ring (56) that be arranged in parallel, air flue (57) is formed between close encapsulation ring (55) and band breach inner seal ring (56), also band breach sealing ring (58) is provided with at each die cavity (50) bead place, have suction hole (59) in the bottom of described air flue (57), the other end of suction hole (59) is communicated with suction vacuum machine by pipeline.

3. a kind of mould as claimed in claim 2, it is characterized in that: described close encapsulation ring (55) and band breach inner seal ring are square (56), described breach (60) is arranged on the limit of band breach inner seal ring (56) left and right sides, described suction hole (59) offers the bottom of putting following air flue (57) on air flue, also has groove (81) in the both sides of suction hole (59).

4. a kind of mould as described in claims 1 to 3 any one, it is characterized in that: be provided with between the die cavity (50) of described dynamic mold cavity plate (520) and feed well (82) is set, feed well (82) is communicated with die cavity (50) by feed channel (83), described feed well (82) degree of depth is greater than the degree of depth of feed channel (83), and the position of described feed well (82) is corresponding with the position of charging hole (517).

5. a kind of mould as claimed in claim 1, it is characterized in that: described dynamic model (52) comprises heat insulation connecting plate (521), heating plate (522) and dynamic mold cavity plate (520), heat insulation connecting plate (521) and heating plate (522) are bolted on moving platen, heating plate (522) is arranged between dynamic mold cavity plate (520) and heat insulation connecting plate (521), and dynamic mold cavity plate (520) is fixed on moving platen by pressing plate.