CN105619743A - Intelligent material plasticizing single-line production device - Google Patents
Intelligent material plasticizing single-line production device Download PDFInfo
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- CN105619743A CN105619743A CN201511003219.8A CN201511003219A CN105619743A CN 105619743 A CN105619743 A CN 105619743A CN 201511003219 A CN201511003219 A CN 201511003219A CN 105619743 A CN105619743 A CN 105619743A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/06—Rod-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/355—Conveyors for extruded articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92923—Calibration, after-treatment or cooling zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an intelligent material plasticizing single-line production device. The intelligent material plasticizing single-line production device comprises an extrusion forming machine, a cooling mechanism, a discharging traction mechanism and a cutting mechanism. The extrusion forming machine enables plastic particles to enter an extrusion cavity from a hopper to be subject to heating melting and be uniformly stirred through the real-time control over a motor and a heating piece by a controller, and finally the plastic particles are extruded out of a discharging opening of a die head; and an extruded product is linearly pulled to penetrate a cooling groove of the cooling mechanism under the effect of the discharging traction mechanism, the product is subject to cooling shaping, and the product obtained after cooling shaping is cut into the product of the needed length through a cutting mechanism. When the intelligent material plasticizing single-line production device is used, the production process of the product is simple in working procedure, the production efficiency is greatly improved, and due to the fact that the production process of the whole product is controlled and coordinated in real time through the controller, the automation degree and the product precision are greatly improved, the cost is saved, and the production efficiency of the product is improved. Meanwhile, the produced product is uniform in color, the single-color effect of the product is good, and the appearance is attractive.
Description
Technical field
The present invention relates to a kind of plasticizing injection moulding machine, particularly relate to the Intellectualized material plasticizing single line production equipment that a kind of production efficiency is high.
Background technology
Injection moulding is the main forming method of plastics, is characterized in production efficiency height, and the flexibility of operation of various plastics is strong, and energy forming shape is complicated, accurate in size injecting products, and Application Areas is extensive. Its production process is: first the solid plastics of granular (or powdery) is plastified into the good plastic melt of the plasticity-with uniform density, viscosity and composition, this kind of plastic melt is made to possess certain flow rate and inject in the die cavity entering molding die by applying certain pressure again, after plastic melt cooling and shaping, just can obtain the plastics consistent with the mold cavity shapes got to know; But, existing injection moulding machine is due to device structure complexity so that operate loaded down with trivial details, and a lot of link needs to rely on workman by virtue of experience to carry out Artificial Control, and intelligence degree is low so that production efficiency and product precision are low.
Therefore, need that a kind of operation is simple badly, production efficiency height and the high Intellectualized material plasticizing single line production equipment of level of automation.
Summary of the invention
It is an object of the invention to provide that a kind of operation is simple, production efficiency height, monochrome and the high Intellectualized material of level of automation plastify single line production equipment.
For achieving the above object, the present invention provides a kind of Intellectualized material plasticizing single line production equipment, for being the product of hollow structure by plastic grain extrusion forming, wherein, described Intellectualized material plasticizing single line production equipment comprises an extrusion shaping machine, cooling body, discharging traction mechanism and cutting mechanism, described extrusion shaping machine comprises support, motor, extrusion screw, barrel, mould head, heating member, hopper and controller, described motor is installed on described support, the output shaft of described motor is connected with described extrusion screw, described barrel is installed on described support and is hollow structure, described hollow structure forms extrusion chamber, described extrusion screw is horizontally set in described extrusion chamber, described mould head has offered the adjustable die cavity of size, described die cavity be level run through described mould head, described mould head is docking of level with described barrel, and described die cavity and described extrusion chamber are docked and connected, the free end opening of described die cavity forms the discharge port of extruded product, described heating member is installed on described barrel to be heated by described extrusion chamber, described hopper is installed on described support and is positioned at above described barrel, described hopper is used for temporary plastic grain and is connected with described extrusion chamber, described controller is electrically connected with described motor and heating member respectively, described cooling body comprises cooling tank and circulation groove, the discharge port of described cooling tank and described mould head is just to setting, some spray headers it are provided with in described cooling tank, when the product that the discharge port of described mould head is extruded is through described cooling tank, by the water sprayed described in described spray header, product is carried out cooling and shaping, described spray header is connected with described circulation groove by water pipe, the horizontal roller being also provided with some arranged transverselys in described cooling tank, described horizontal roller is articulated in described cooling tank to carry and transmits the product extruded from described discharge port, the upper motor that described discharging traction mechanism comprises anchor and is arranged on described anchor, lower motor, upper rotating belt and lower rotating belt, described upper rotating belt is positioned at the surface of described lower rotating belt and gap therebetween and forms traction passage, described upper motor drives the described clockwise uniform rotation of upper rotating belt, described lower motor drives the described counterclockwise uniform rotation of lower rotating belt, the slewing rate of described upper rotating belt is identical with the slewing rate of described lower rotating belt, described product is sandwiched in described traction passage and is pulled out by the rotation of upper rotating belt and lower rotating belt, the meter counter that described cutting mechanism comprises bracing frame and is installed on support frame as described above and cutters, support frame as described above is provided with the transmission hole mated mutually with product design, described cutters are arranged in described transmission hole, and the real-time testing product of described meter counter is by the length of described transmission hole and controls described cutters and cuts.
Goodly, described mould head comprises upper die and lower die and mould bases, and described patrix and counterdie are in sliding up and down and parallel be arranged on described mould bases, and described counterdie is positioned at the underface of described patrix, and the space between described patrix and described counterdie forms described die cavity.
Goodly, also be provided with in described cooling tank some erect to arrange perpendicular way roller, erecting the space between way roller described in adjacent two and form guiding passage, the product extruded from described discharge port passes described guiding passage, and described horizontal roller is positioned at the bottom of described guiding passage.
Compared with prior art, due to Intellectualized material of the present invention plastify single line production equipment extrusion shaping machine by controller to the real-time control of motor and heating member, make plastic grain stable enter extrusion chamber from hopper, and smoothly by heating and melting and evenly stirring in extrusion chamber, finally it is extruded from its discharge port under the die cavity effect of mould head, the product being extruded under the effect of discharging traction mechanism by the cooling tank being drawn across cooling body linearly, when through cooling tank, product is cooled by the water that spray header ejects, finally make product temperature consistent with room temperature thus it is finalized, the water wherein ejected from spray header is flowed into circulation groove again after being cooled by product is recovered recycle, the product being finalized is sent in cutting mechanism under the upper rotating belt of discharging traction mechanism and the effect of lower rotating belt uniform rotation, so that product is at the uniform velocity by the sprocket hole of bracing frame, owing to the real-time testing product of meter counter is by the length of transmission hole, when meter counter detects that product reaches demand control cutters by the length of transmission hole and cut by product, thus complete the production of product, simultaneously, also owing to controller is also electrically connected with upper motor and lower motor, the pulling speed that the upper rotating belt making the effect bottom discharge at controller draw mechanism gives product with lower rotating belt is consistent with the product speed extruded from discharge port, whole product is kept consistency, it is ensured that the continuous production of product and the precision of product in transmission speed, in summary, when using Intellectualized material of the present invention plasticizing single line production equipment, the production process operation of product is simple, improve production efficiency greatly, and carry out real-time Control and coordination by controller due to the production process of whole product, level of automation and product precision significantly improve, and also save cost and further increase the production efficiency of product, the product colour simultaneously making to produce is even so that product monochrome is effective, appearance looks elegant.
Accompanying drawing explanation
Fig. 1 is the structural representation of Intellectualized material of the present invention plasticizing single line production equipment.
Fig. 2 is the structural representation of the extrusion shaping machine of Intellectualized material of the present invention plasticizing single line production equipment.
Fig. 3 is the structural representation of mould head in Fig. 2.
Fig. 4 is another angle structural representation of mould head in Fig. 3.
Fig. 5 is the structural representation of the cooling body of Intellectualized material of the present invention plasticizing single line production equipment.
Fig. 6 is the structural representation of the discharging traction mechanism of Intellectualized material of the present invention plasticizing single line production equipment.
Fig. 7 is the structural representation of the cutting mechanism of Intellectualized material of the present invention plasticizing single line production equipment.
Embodiment
With reference now to accompanying drawing, describing embodiments of the invention, element numbers similar in accompanying drawing represents similar element.
As shown in Figure 1, the Intellectualized material plasticizing single line production equipment 500 of the present invention, comprise an extrusion shaping machine 100, cooling body 200, discharging traction mechanism 300 and cutting mechanism 400, the product 1 of described extrusion shaping machine 100 for by plastic grain extrusion forming being hollow structure, the product 1 that extrusion shaping machine 100 is extruded carries out cooling and shaping through cooling body 200, discharging traction mechanism 300 provides the tractive force that the product extruded from extrusion shaping machine 100 moves forward, under the traction of discharging traction mechanism 300, the product 1 being finalized is cut into, through cutting mechanism 400, the product 1 needing length. below in conjunction with Fig. 1-Fig. 7, Intellectualized material of the present invention is plastified single line production equipment 500 to be described in further detail:
Shown in composition graphs 1-Fig. 4, the extrusion shaping machine 100 of Intellectualized material of the present invention plasticizing single line production equipment 500 comprises support 10, motor 11, extrusion screw 12, barrel 13, heating member 14, hopper 16, controller 17 and mould head 18, described motor 11 is installed on described support 10, the output shaft of described motor 11 is connected with described extrusion screw 12, described barrel 13 is installed on described support 10 and is hollow structure, described hollow structure forms extrusion chamber 131, described extrusion screw 12 is horizontally set in described extrusion chamber 131, described mould head 18 has offered the adjustable die cavity 181 of size, described die cavity 181 runs through described mould head 18 in level, described mould head 18 and described barrel 13 docking in level, and described die cavity 181 is docked and connected with described extrusion chamber 131, the free end opening of described die cavity 181 forms the discharge port 182 of extruded product, owing to the size size of die cavity 181 is adjustable, therefore in advance the size of die cavity 181 is adjusted to consistent with the product size of required production, thus enter into the molten plastic in die cavity 181 under the constraint of die cavity 181 and restriction from extrusion chamber 131, just formed when extruding from the discharge port 182 of die cavity 181 again with required die cavity 181 consistent size needed for produce product, described heating member 14 is installed on described barrel 13 to be heated by described extrusion chamber 131, and specifically heating member 14 generally adopts resistance wire or resistor rod energising to heat, and heating is fast and Heating temperature stable like this, described hopper 16 is installed on described support 10 and is positioned at above described barrel 13, and described hopper 16 is connected with described extrusion chamber 131 so that loads and can directly enter under gravity in extrusion chamber 131 with the plastic grain in hopper 16, described controller 17 is electrically connected with described motor 11 and heating member 14 respectively, realizes the rotation to motor 11 by controller 17, the heating of extrusion chamber 131 controls by heating member 14 in real time, during work, the extrusion screw 12 that motor 11 is driven across extrusion chamber 131 under the control action kou of controller 17 rotates in extrusion chamber 131, the plastic grain loaded in hopper 16 enters in extrusion chamber 131 by pipeline, enter the plastic grain in extrusion chamber 131 and add melting under heat effect at heating member 14, and being stirred uniformly under the effect that extrusion screw 12 rotates, final product 1 is extruded from discharge port 182.
Shown in composition graphs 1 and Fig. 5, described cooling body 200 comprise cooling tank 21 and circulation groove 22, the discharge port 182 of described cooling tank 21 and described mould head 18 is just to setting, some spray headers 23 it are provided with in described cooling tank 21, when the product 1 extruded from the discharge port 182 of described mould head 18 is through described cooling tank 21, by the water sprayed described in described spray header 23, product 1 is carried out cooling and shaping, described cooling tank 21 is positioned at above described circulation groove 22 and the two mutual water pipe 24 is connected so that the water that spray header 23 sprays is recycled groove 22 by water pipe 24 and collects, described spray header 23 is connected with described circulation groove 22 by having the water pipe 26 of lift pump 25, lift pump 25 extracts the water in circulation groove 22 and flows to spray header 23 by water pipe 26, so that the water that spray header 23 sprays is recycled, effectively save water resources, the horizontal roller 27 of some arranged transverselys also it is provided with in described cooling tank 21, described horizontal roller 27 is articulated in described cooling tank 21 to carry and transmits the product 1 extruded from described discharge port 182, described horizontal roller 27, make product 1 by there being object it to be carried during long and narrow cooling tank 21 on the one hand, avoid product to occur bending and deformation because of gravity, the product 1 carrying on it is made on the other hand by the pivot joint of horizontal roller 27, sliding friction (advance of product 1 drives horizontal roller 27 to rotate) is there is when advancing, reduce horizontal roller 27 greatly to the abrasion of product 1, ensure that the quality of product 1.
Shown in composition graphs 1 and Fig. 6, the upper motor 32 that described discharging traction mechanism 300 comprises anchor 31 and is arranged on described anchor 31, upper rotating belt 33, lower motor 34 and lower rotating belt 35, described upper rotating belt 33 is positioned at the surface of described lower rotating belt 35 and gap therebetween and forms traction passage, described upper motor 32 is electrically connected with described controller 17 respectively with described lower motor 34, specifically, upper rotating belt 33 is wound on upper roller 36, upper motor 32 drives upper roller 36 to rotate, the rotation of upper roller 36 drives upper rotating belt 33 wound on it to rotate, lower rotating belt 35 is wound on bottom roller 37, lower motor 34 drives bottom roller 37 to rotate, the rotation of bottom roller 37 drives lower rotating belt 35 wound on it to rotate, described upper motor 32 drives the uniform rotation clockwise of described upper rotating belt 33, described lower motor 34 drives the uniform rotation counterclockwise of described lower rotating belt 35, the upper rotating belt 33 that under the control action kou of described controller 17, motor 32 drives is identical with the slewing rate of the lower rotating belt 35 that lower motor 34 drives, product 1 is sandwiched in traction passage and is pulled out by the rotation of upper rotating belt and lower rotating belt.
Shown in composition graphs 1 and Fig. 7, described cutting mechanism 400 comprises bracing frame 41 and the meter counter 42 being installed on support frame as described above 41 and cutters 43, the transmission hole 44 that support frame as described above 41 is provided with product 1 profile is mated mutually, described cutters 43 are arranged in described transmission hole 44, the real-time testing product 1 of described meter counter 42 by the length of described transmission hole 44 and controls described cutters 43 and cuts, the lower section being positioned at transmission hole 44 on bracing frame 41 is also provided with storage tank 45, and the product 1 cut through cutters 43 drops centralized collection in storage tank 45.
Shown in composition graphs 1 and Fig. 5, preferably, also be provided with in described cooling tank 21 some erect to arrange perpendicular way roller 28, erect the space between way roller 28 described in adjacent two and form guiding passage, the product 1 extruded from described discharge port 182 passes described guiding passage, described horizontal roller 27 is positioned at the bottom of described guiding passage, described perpendicular way roller 28, make product 1 by there being object that it is left during long and narrow cooling tank 21 on the one hand, face, right side carries out spacing load, avoid product 1 to offset in transmitting procedure, and product 1 is occured bending and deformation, the product 1 carrying on it is made on the other hand by the pivot joint of perpendicular way roller 28, sliding friction (advance of product 1 drives perpendicular way roller 28 to rotate) is there is when advancing, reduce perpendicular way roller 28 greatly to the abrasion of product 1, ensure that the quality of product 1, the bottom of the guiding passage simultaneously formed by perpendicular way roller 28 due to horizontal 27, roller, make horizontal roller 27 and perpendicular way roller 28 that the direction that product advances has been carried out comprehensive spacing guide effect, product 1 is made to remain straight ahead, it is ensured that normally the carrying out and improve quality product of subsequent handling.
Shown in composition graphs 1-Fig. 4, preferably, described mould head 18 comprises patrix 18a, counterdie 18b and mould bases 183, described patrix 18a and counterdie 18b are in sliding up and down and parallel be arranged on described mould bases 183, described counterdie 18b is positioned at the underface of described patrix 18a, and the space between described patrix 18a and described counterdie 18b forms described die cavity 181; The adjustment of the size to die cavity 181 can be realized by slip patrix 18a and counterdie 18b quickly and easily, adopt the mould head 18 of this structure to install, safeguard and regulate equal simple and fast, there is stronger practicality.
Shown in composition graphs 1 and Fig. 5, it should be appreciated that in the embodiment shown in Fig. 1 of the present invention, spray header 23 is set to four, certain spray header 23 also can be set to two, three, five, six, seven etc.; In embodiment shown in Fig. 1 of the present invention, horizontal roller 27 is set to six, and certainly horizontal roller 27 also can be set to two, three, four, five, seven, eight etc.; In embodiment shown in Fig. 1 of the present invention, perpendicular way roller 28 is set to two, and certainly perpendicular way roller 28 also can be set to three, four, five, six etc., it is preferable that is set to even number; The above-mentioned concrete quantity carrying the spray header 23 related to, horizontal roller 27 and perpendicular way roller 28, those skilled in the art are under the prerequisite of technical scheme provided by the present invention, demand according to practical situation, it is not necessary to the work of any creativeness can make selection, illustrates no longer in detail at this.
Shown in composition graphs 1-Fig. 7, the extrusion shaping machine 100 plastifying single line production equipment 500 due to Intellectualized material of the present invention passes through controller 17 to the real-time control of motor 11 and heating member 14, make plastic grain stable enter extrusion chamber 131 from hopper 16, and smoothly by heating and melting and evenly stirring in extrusion chamber 131, finally it is extruded from its discharge port 182 under the die cavity 181 of mould head 18 acts on, the product 1 being extruded under the effect of discharging traction mechanism 300 by the cooling tank 21 being drawn across cooling body 200 linearly, when through cooling tank 21, product is cooled by the water that spray header 23 ejects, finally make product 1 temperature consistent with room temperature thus it is finalized, the water wherein ejected from spray header 23 is flowed into circulation groove 22 again after being cooled by product 1 is recovered recycle, the product 1 being finalized is sent in cutting mechanism 400 under the upper rotating belt 33 of discharging traction mechanism 200 and the effect of lower rotating belt 35 uniform rotation, so that product 1 is at the uniform velocity by the sprocket hole 44 of bracing frame 41, owing to the real-time testing product 1 of meter counter 42 is by the length of transmission hole 44, when meter counter 42 detects that product 1 reaches demand control cutters 43 by the length of transmission hole 44 and cut by product 1, thus complete the production of product 1, simultaneously, also owing to controller 17 is also electrically connected with upper motor 32 and lower motor 34, the pulling speed that the upper rotating belt 33 making the effect bottom discharge at controller 17 draw mechanism 300 gives product 1 with lower rotating belt 35 is consistent with product 1 speed extruded from discharge port 182, whole product 2 kept consistency, it is ensured that the continuous production of product 1 and the precision of product in transmission speed, in summary, when using Intellectualized material of the present invention plasticizing single line production equipment 500, the production process operation of product is simple, improve production efficiency greatly, and carry out real-time Control and coordination by controller 17 due to the production process of whole product, level of automation and product precision significantly improve, and also save cost and further increase the production efficiency of product, the product colour simultaneously making to produce is even so that product monochrome is effective, appearance looks elegant.
Separately, motor 11 involved in the present invention, heating member 14, controller 17, lift pump 25, upper motor 32, lower motor 34 and meter counter 42 are currently available products, its principle of work and concrete structure, be well known to those of ordinary skill in the art, be no longer described in detail at this.
Above disclosed being only the preferred embodiments of the present invention, certainly can not limit the interest field of the present invention with this, the equivalent variations therefore done according to the present patent application patent scope, still belongs to the scope that the present invention is contained.
Claims (3)
1. an Intellectualized material plasticizing single line production equipment, for being the product of hollow structure by plastic grain extrusion forming, it is characterised in that, described Intellectualized material plasticizing single line production equipment comprises:
An extrusion shaping machine, described extrusion shaping machine comprises support, motor, extrusion screw, barrel, mould head, heating member, hopper and controller, described motor is installed on described support, the output shaft of described motor is connected with described extrusion screw, described barrel is installed on described support and is hollow structure, described hollow structure forms extrusion chamber, described extrusion screw is horizontally set in described extrusion chamber, described mould head has offered the adjustable die cavity of size, described die cavity be level run through described mould head, described mould head is docking of level with described barrel, and described die cavity and described extrusion chamber are docked and connected, the free end opening of described die cavity forms the discharge port of extruded product, described heating member is installed on described barrel to be heated by described extrusion chamber, described hopper is installed on described support and is positioned at above described barrel, described hopper is used for temporary plastic grain and is connected with described extrusion chamber, described controller is electrically connected with described motor and heating member respectively,
Cooling body, described cooling body comprises cooling tank and circulation groove, the discharge port of described cooling tank and described mould head is just to setting, some spray headers it are provided with in described cooling tank, when the product that the discharge port of described mould head is extruded is through described cooling tank, by the water sprayed described in described spray header, product is carried out cooling and shaping, described cooling tank is positioned at above described circulation groove and the two is interconnected, described spray header is connected with described circulation groove by having the water pipe of lift pump, the horizontal roller of some arranged transverselys also it is provided with in described cooling tank, described horizontal roller is articulated in described cooling tank to carry and transmits the product extruded from described discharge port,
Discharging traction mechanism, the upper motor that described discharging traction mechanism comprises anchor and is arranged on described anchor, lower motor, upper rotating belt and lower rotating belt, described upper rotating belt is positioned at the surface of described lower rotating belt and gap therebetween and forms traction passage, described upper motor and described lower motor are electrically connected with described controller respectively, described upper motor drives the described clockwise uniform rotation of upper rotating belt, described lower motor drives the described counterclockwise uniform rotation of lower rotating belt, the slewing rate of described upper rotating belt is identical with the slewing rate of described lower rotating belt, described product is sandwiched in described traction passage and is pulled out by the rotation of upper rotating belt and lower rotating belt, and
Cutting mechanism, the meter counter that described cutting mechanism comprises bracing frame and is installed on support frame as described above and cutters, support frame as described above is provided with the transmission hole mated mutually with product design, described cutters are arranged in described transmission hole, and the real-time testing product of described meter counter is by the length of described transmission hole and controls described cutters and cuts.
2. Intellectualized material plasticizing single line production equipment as claimed in claim 1, it is characterized in that, described mould head comprises upper die and lower die and mould bases, described patrix and counterdie are in sliding up and down and parallel be arranged on described mould bases, described counterdie is positioned at the underface of described patrix, and the space between described patrix and described counterdie forms described die cavity.
3. Intellectualized material plasticizing single line production equipment as claimed in claim 1, it is characterized in that, also be provided with in described cooling tank some erect to arrange perpendicular way roller, erect the space between way roller described in adjacent two and form guiding passage, the product extruded from described discharge port passes described guiding passage, and described horizontal roller is positioned at the bottom of described guiding passage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511003219.8A CN105619743A (en) | 2015-12-25 | 2015-12-25 | Intelligent material plasticizing single-line production device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511003219.8A CN105619743A (en) | 2015-12-25 | 2015-12-25 | Intelligent material plasticizing single-line production device |
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| CN105619743A true CN105619743A (en) | 2016-06-01 |
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| CN201511003219.8A Withdrawn CN105619743A (en) | 2015-12-25 | 2015-12-25 | Intelligent material plasticizing single-line production device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108773043A (en) * | 2018-06-24 | 2018-11-09 | 佛山市富硒康生物科技有限公司 | The manufacturing method of extrusion device and filter core with Organic Selenium |
| CN110253903A (en) * | 2019-07-17 | 2019-09-20 | 佛山市浩比科塑胶制品有限公司 | Simulation thatch production line and its production technology |
| CN111152439A (en) * | 2020-02-26 | 2020-05-15 | 秦皇岛方华埃西姆机械有限公司 | Conveying and traction device for composite extruded product |
| CN111231256A (en) * | 2020-02-15 | 2020-06-05 | 李亚 | Manufacturing and processing technology of cable plastic protection pipe |
| CN112625355A (en) * | 2020-12-21 | 2021-04-09 | 安徽杰蓝特新材料有限公司 | Heat-resistant insulating MPP cable pipe and preparation method thereof |
| CN114571696A (en) * | 2022-02-25 | 2022-06-03 | 中山市荣佳电子科技有限公司 | Extrusion molding equipment for sound tube production and sound tube molding method |
| CN116494498A (en) * | 2023-05-15 | 2023-07-28 | 保定通力电器设备有限公司 | High-strength insulating tube production and processing device |
-
2015
- 2015-12-25 CN CN201511003219.8A patent/CN105619743A/en not_active Withdrawn
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108773043A (en) * | 2018-06-24 | 2018-11-09 | 佛山市富硒康生物科技有限公司 | The manufacturing method of extrusion device and filter core with Organic Selenium |
| CN110253903A (en) * | 2019-07-17 | 2019-09-20 | 佛山市浩比科塑胶制品有限公司 | Simulation thatch production line and its production technology |
| CN110253903B (en) * | 2019-07-17 | 2023-08-15 | 佛山市浩比科塑胶制品有限公司 | Simulated couch grass production line and production process thereof |
| CN111231256A (en) * | 2020-02-15 | 2020-06-05 | 李亚 | Manufacturing and processing technology of cable plastic protection pipe |
| CN111152439A (en) * | 2020-02-26 | 2020-05-15 | 秦皇岛方华埃西姆机械有限公司 | Conveying and traction device for composite extruded product |
| CN112625355A (en) * | 2020-12-21 | 2021-04-09 | 安徽杰蓝特新材料有限公司 | Heat-resistant insulating MPP cable pipe and preparation method thereof |
| CN114571696A (en) * | 2022-02-25 | 2022-06-03 | 中山市荣佳电子科技有限公司 | Extrusion molding equipment for sound tube production and sound tube molding method |
| CN114571696B (en) * | 2022-02-25 | 2024-04-30 | 中山市荣玖智能制造有限公司 | Extrusion molding equipment and method for producing sound tube |
| CN116494498A (en) * | 2023-05-15 | 2023-07-28 | 保定通力电器设备有限公司 | High-strength insulating tube production and processing device |
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Application publication date: 20160601 |