CN106319999A - Steam-washing-avoiding printing technology of PTT (polytrimethylene terephthalate) fabric - Google Patents
Steam-washing-avoiding printing technology of PTT (polytrimethylene terephthalate) fabric Download PDFInfo
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- CN106319999A CN106319999A CN201610753803.3A CN201610753803A CN106319999A CN 106319999 A CN106319999 A CN 106319999A CN 201610753803 A CN201610753803 A CN 201610753803A CN 106319999 A CN106319999 A CN 106319999A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
- D06P1/48—Derivatives of carbohydrates
- D06P1/50—Derivatives of cellulose
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5207—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- D06P1/5214—Polymers of unsaturated compounds containing no COOH groups or functional derivatives thereof
- D06P1/5242—Polymers of unsaturated N-containing compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5207—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- D06P1/525—Polymers of unsaturated carboxylic acids or functional derivatives thereof
- D06P1/5257—(Meth)acrylic acid
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/60—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
- D06P1/613—Polyethers without nitrogen
- D06P1/6131—Addition products of hydroxyl groups-containing compounds with oxiranes
- D06P1/6133—Addition products of hydroxyl groups-containing compounds with oxiranes from araliphatic or aliphatic alcohols
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/60—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
- D06P1/613—Polyethers without nitrogen
- D06P1/6138—Polymerisation products of glycols, e.g. Carbowax, Pluronics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/6515—Hydrocarbons
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
- D06P3/54—Polyesters using dispersed dyestuffs
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Coloring (AREA)
Abstract
A steam-washing-avoiding printing technology of PTT (polytrimethylene terephthalate) fabric comprises steps as follows: grey fabric rolling, pre-shaping, printing, drying, shaping afterfinishing and finished product rolling. Disperse dye composition comprises components as follows: 20%-30% of high-temperature-resistant disperse dye, 5%-15% of fatty alcohol-polyoxyethylene ether, 5%-10% of mono polyethylene glycol maleate, 5%-10% of sodium polyacrylate, 5%-10% of polyvinylpyrrolidone and the balance of water. A paste material used for printing comprises components as follows: 1.5%-3% of an emulsifier OP, 25%-35% of aviation-grade kerosene, 3%-4% of an adhesive, 1%-3% of a thickening agent and the balance of water. With the adoption of the paste material, the dying rate of the high-temperature-resistant disperse dyes can be increased; the water conservation rate is 73.68%, the energy saving rate is 75.12%, and the emission reduction of printing and washing sewage is 100%.
Description
Technical field
The present invention relates to a kind of PTT fabric free steam cleaning printing technique, belong to fabrics printing and dyeing technical field.
Background technology
Progress and socioeconomic fast development, the protection pay attention to day by day to ecological environment along with science and technology.At weaving neck
Territory, biotechnology, digital technology, automatic control technology, waterless staining technique are used for developing high-performance, high added value is spun
Knit product, on the one hand realize green, low-carbon (LC) and sustainable development from raw material to the course of processing, on the other hand realize textile product
Ecology.The exploitation fiber with biomass as raw material, particularly biomass synthetic fibers become focus in recent years, from resource
With the trend that environment two aspect all meets social development, on the one hand realize petrochemical material substitution of resources, reduce petroleum resources
Depend on unduly, on the other hand realize chemical industry machining process route is substituted, reduce production process and final garbage to environment
Impact.
Poly terephthalic acid 1,3-PD ester (polytrimethylene terephthalate, PTT) is to continue 50 years
For polyethylene terephthalate (PET) industrialization and real after the polybutylene terephthalate seventies (PBT) industrialization
Existing commercial scale exploitation can the polyester material of fibroblast.Which overcome rigidity and the flexibility of PBT fiber of PET, have concurrently poly-
Ester and the advantage of Fypro, have excellent elastic recovery, bulkiness, chromatophilia, inherent pollution resistance, antistatic behaviour
With features such as good color fastness.With bio-based PTT composite fibre as raw material, design and develop and there is different-style feature and function
Property bio-based PTT composite fibre take and household series textile, carry out deep processing by the dyeing and finishing technique of environmental protection, exploitation is high attached
The great market development potential of value added fabric, applies at biology herein by the most newly developed " non-evaporating wash anhydrous printing technology "
In the exploitation of base PTT fabric, related process main points being carried out Discussion on Technology, skill is processed in the environmental protection dyeing and finishing for bio-based PTT fabric
Art provides reference.
Summary of the invention
It is an object of the present invention to provide a kind of PTT fabric free steam cleaning printing technique.
For reaching above-mentioned purpose, the technical solution used in the present invention is: a kind of PTT fabric free steam cleaning printing technique, including
Openpore clot, pre-setting, stamp, dry, shape Final finishing and finished product clot step, described stamp use disperse dyes combination
Thing includes the material of following masses percentage ratio:
The thickener that described stamp uses includes the material of following masses percentage ratio:
Preferably technical scheme is: described high temperature resistant disperse dyes are selected from disperse yellow 30#, Red 167 #, disperse blue
291:1, disperse violet 93#, disperse orange 288#, Disperse Blue-79 #.
Preferably technical scheme is: described thickener includes the material of following masses percentage ratio:
Owing to technique scheme is used, the present invention compared with prior art has following advantages and an effect:
1, the present invention can make the abundant color development of disperse dyes, reaches color fastness production requirement；
2, the present invention contributes to lowering the dyeing and printing process impact on its memory ability, owing to operation is few, decreases tradition and adds
The printing and dyeing difficult problems such as fold print that work often occurs, scratch, memory effect reduction.
3, the water-saving rate of the present invention is 73.68%, and fractional energy savings is 75.12%, and stamp washing waste water reduction amount is 100%.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described:
Embodiment one: PTT fabric free steam cleaning printing technique
A kind of PTT fabric free steam cleaning printing technique, including openpore clot, pre-setting, stamp, dry, shape Final finishing and
Finished product clot step, the disperse dye composition that described stamp uses includes the material of following masses percentage ratio:
Described high temperature resistant disperse dyes are disperse orange 288#.
The thickener that described stamp uses, described thickener includes the material of following masses percentage ratio:
The specifically chosen CMC-Na of thickening agent of the present embodiment.
Material and equipment:
Material: PTT memory face fabric；Medicine: embodiment one preparation thickener, embodiment prepare disperse dye composition,
Common disperse dyes, sodium alginate thickener, sodium hydrosulfite, detergent 209.
Equipment: power root framing shaping machine, Germany's agate promise whole latitude machine, the neat agate cylinder machine of magnetic rod printing machine of Austria, cylinder steam box,
Rope form rinsing machine, cylinder steam box, UltraScan XE type colour photometer, the restorative analyzer of LFY-1A fabric folds.
Mill base configures.
Printing technology and production procedure.
Utilizing printing machine to be printed on PTT memory face fabric by the mill base configured, traditional handicraft uses cylinder to evaporate, through soap
Wash, reduction cleaning, baking operation, obtain finished product；And non-evaporating technique of washing uses and dries fixed one, direct color development is to finished product.
PTT memory performance is tested.
Creasy recovery angle: by DB/T 3819-1997 standard, tests on the restorative analyzer of LFY-1A fabric folds
The anxious bullet of warp-wise and broadwise is gentle plays recovery angle three times, represents by the meansigma methods through broadwise recovery angle sum.
Evaporate the condition impact on recovery angle.
Table 1 evaporates the technique impact on creasy recovery angle.
| Kind | Grey cloth | Non-evaporating wash technique | Cylinder evaporates sample |
| Anxious bullet | 104.2 | 110.5 | 146.8 |
| Slow bullet | 115.8 | 125.6 | 154.3 |
Table 1 understands, and PTT fabric is different according to printing technology, and the elastic returning angle of fabric differs greatly, and elastic returning angle
Mean that greatly the rigidity of fabric fibre is big, i.e. the decline of fabric memory ability, the forfeiture of memory effect.
Dandurand et al. by with X-ray diffraction method in PTT crystal Macromolecular chain configuration research show, PTT
-O-CH in macromolecular chain2-CH2-CH2-O-unit has the trans-gauche form-gauche form-transoid conformation of a kind of minimum energy, i.e. presents
Go out significantly " Z " character form structure so that PTT macromolecular chain has the elastomeric deformable as coil spring.At External Force Acting
Under, " gauche form " unit generation chain rotates and is changed into " trans " conformation, and owing to this conformation transition only comprises C-C and C-
O key rotates, and the elongation of strand is easy to occur, and the conformation transition process in rotary course is completely reversibility, and external force removes
After restore to the original state again, thus impart the inherent recovery that ptt fiber is good.Data is separately had respectively high-temperature dyeing and low temperature to be contaminated
The ptt fiber of color has carried out X-ray diffraction analysis and has found, the ptt fiber degree of crystallinity of high-temperature dyeing substantially increases.This just destroys
PTT original spring model, thus have impact on the memory effect of ptt fiber.
Memory effect is the important indicator weighing PTT fabric, and dyeing and printing process operation is the fewest, and the impact of its memory performance is more
Low, use non-evaporating technology processing memory face fabric of washing can be effectively protected the memory effect of ptt fiber, the most non-evaporating wash technology,
Shortening manufacturing procedure, decrease the probability producing defective product, additionally it is energy-saving and cost-reducing notable.Strand moves under the high temperature conditions
Aggravation, destroys original micro molecule structure, such as degree of crystallinity and the degree of orientation, thus causes the forfeiture of memory effect；Cylinder evaporates
Temperature is low, and the impact on molecule segment is less, so memory effect keeps preferably.
Color fastness is tested:
Being shown by upper figure, free steam cleaning printing technique color fastness is excellent, substantially close to Conventional decal technique.
Two printing technology energy resource consumption contrasts:
2 liang of printing technology water consumption contrast tables of table.
| Project | Conventional decal technique | Free steam cleaning printing technique |
| Pre-treatment use water (t) | 0.35 | 0.35 |
| Stamp use water (t) | 0.30 | 0.30 |
| Stamp water scouring water (t) | 0.84 | 0 |
| Other use water (t) | 0.27 | 0.27 |
| Add up to water consumption (t) | 1.76 | 0.92 |
3 liang of printing technology consumption of coal contrast tables of table
| Project | Conventional decal technique | Free steam cleaning printing technique |
| Pre-treatment is with coal (kg marks coal) | 14.652 | 14.652 |
| Sizing coal (kg marks coal) | 5.132 | 5.132 |
| Decatize hot melt is with coal (kg marks coal) | 8.243 | 0 |
| Stamp washing coal (kg marks coal) | 7.253 | 0 |
| Other use coal (kg marks coal) | 9.451 | 9.451 |
| Add up to coal (kg marks coal) | 44.731 | 29.235 |
Above-mentioned data specify with reference to industry standard FZ/T01002-2010: with water coal consumption by processing based on every 100m fabric
Calculate, Density 100～140g/m2, door below width 1.6m；Steam, electricity consumed in technique are all converted as mark coal.By with
Upper two tables understand: the water-saving rate of this technique is 73.68%, and fractional energy savings is 75.12%, and stamp washing waste water reduction amount is 100%.
Embodiment two: PTT fabric free steam cleaning printing technique.
A kind of PTT fabric free steam cleaning printing technique, including openpore clot, pre-setting, stamp, dry, shape Final finishing and
Finished product clot step, the disperse dye composition that described stamp uses includes the material of following masses percentage ratio:
Described high temperature resistant disperse dyes are that dispersion is black for disperse blue 291:1, disperse violet 93# and the mixing system of disperse orange 288#
Product.
The thickener that described stamp uses includes the material of following masses percentage ratio:
The specifically chosen modified starch of thickening agent of the present embodiment.
Above-described embodiment, only for technology design and the feature of the explanation present invention, its object is to allow person skilled in the art
Scholar will appreciate that present disclosure and implements according to this, can not limit the scope of the invention with this.All according to the present invention
The equivalence that spirit is made changes or modifies, and all should contain within protection scope of the present invention.
Claims (3)
1. a PTT fabric free steam cleaning printing technique, it is characterised in that: include openpore clot, pre-setting, stamp, dry, shape
Final finishing and finished product clot step, the disperse dye composition that described stamp uses includes the material of following masses percentage ratio:
High temperature resistant disperse dyes 20 ~ 30%；
Fatty alcohol-polyoxyethylene ether 5 ~ 15%；
Mono polyethylene glycol maleate 5 ~ 10%；
Sodium polyacrylate 5 ~ 10%；
Polyvinylpyrrolidone 5 ~ 10%；
Water surplus；
The thickener that described stamp uses includes the material of following masses percentage ratio:
Polyoxyethylene nonylphenol ether 1.5 ~ 3%；
Aviation-grade kerosene 25 ~ 35%；
Binding agent 3 ~ 4%；
Thickening agent 1 ~ 3%；
Water surplus.
PTT fabric free steam cleaning printing technique the most according to claim 1, it is characterised in that: described high temperature resistant disperse dyes
Selected from disperse yellow 30#, Red 167 #, disperse blue 291:1, disperse violet 93#, disperse orange 288#, Disperse Blue-79 #.
PTT fabric free steam cleaning printing technique the most according to claim 1, it is characterised in that: described thickener includes following matter
The material of amount percentage ratio:
Polyoxyethylene nonylphenol ether 2.1%；
Aviation-grade kerosene 30%；
Binding agent 3.5%；
Thickening agent 1.5%；
Water surplus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610753803.3A CN106319999A (en) | 2016-08-29 | 2016-08-29 | Steam-washing-avoiding printing technology of PTT (polytrimethylene terephthalate) fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610753803.3A CN106319999A (en) | 2016-08-29 | 2016-08-29 | Steam-washing-avoiding printing technology of PTT (polytrimethylene terephthalate) fabric |
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| Publication Number | Publication Date |
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| CN106319999A true CN106319999A (en) | 2017-01-11 |
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|---|---|---|---|
| CN201610753803.3A Pending CN106319999A (en) | 2016-08-29 | 2016-08-29 | Steam-washing-avoiding printing technology of PTT (polytrimethylene terephthalate) fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108930171A (en) * | 2018-05-18 | 2018-12-04 | 浙江圣山科纺有限公司 | The high fastness printing technology of Non-water washing |
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| CN103741502A (en) * | 2013-12-04 | 2014-04-23 | 常熟市福亿印花炼染有限公司 | Polyester simulation silk printing technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108930171A (en) * | 2018-05-18 | 2018-12-04 | 浙江圣山科纺有限公司 | The high fastness printing technology of Non-water washing |
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Application publication date: 20170111 |