CN106316416A - Environment-friendly induction melting furnace lining refractory material - Google Patents
Environment-friendly induction melting furnace lining refractory material Download PDFInfo
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- CN106316416A CN106316416A CN201510326608.8A CN201510326608A CN106316416A CN 106316416 A CN106316416 A CN 106316416A CN 201510326608 A CN201510326608 A CN 201510326608A CN 106316416 A CN106316416 A CN 106316416A
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Abstract
The invention relates to a refractory material, particularly to an environment-friendly induction melting furnace lining refractory material. The furnace lining refractory material is prepared by: taking quartz sand as the main raw material, then adding fused crystal powder, an admixture and a sintering agent and conducting mixing, and then employing mechanical casting or melting. The refractory material comprises the following raw materials by weight: 10-12 parts of 6-8mm quartz sand particles, 12-15 parts of 9-12mm quartz sand particles, 20-26 parts of 0.05-0.06mm quartz sand particles, 5-6 parts of 45-48micrometer quartz sand powder, 8-15 parts of fused crystal fine powder and micro-powder, 3-5 parts of silicon carbide, 0.2-0.3 part of chromium concentrate, and 0.3-0.5 part of the admixture. Quartz sand particles with different particle sizes are compounded together, the manufacturing cost of the material is lowered (the overall cost of the material can be saved by about 10%), at the same time the fire resistance and service life of the product are improved, and the furnace life can be at least doubled.
Description
Technical field
The present invention relates to a kind of refractory material, particularly to a kind of environment-friendly type induction melting fire proof material of furnace lining.
Background technology
At present, induction melting furnace sand mold furnace lining, all pursue ideal service life, first it is considered that use the sand material of high-quality, but it is the most relatively costly, existing various fire proof material of furnace lining all cannot not only meet the requirement lasting a long time but also meeting relative inexpensiveness, it is therefore desirable to improves this material.
Summary of the invention
The present invention provide a kind of service life length, recoverable and the environment-friendly type induction melting fire proof material of furnace lining of relative inexpensiveness.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of environment-friendly type induction melting fire proof material of furnace lining, described refractory material is with quartz sand as primary raw material, add electric smelting crystal powder, additive and agglutinant and carry out mix and blend, using the refractory material that the mode of machine casting or melting is made, this material includes following raw material by weight:
6 ~ 8mm quartz sand particle of 10 ~ 12 parts, 9 ~ 12mm quartz sand particle of 12 ~ 15 parts, 0.05 ~ 0.06mm quartz sand particle of 20 ~ 26 parts, 45 ~ 48 μm quartz sand powders of 5 ~ 6 parts, the electric smelting crystal fine powder of 8 ~ 15 parts and micropowder, the carborundum of 3 ~ 5 parts, the fine chrome mine of 0.2 ~ 0.3 part, the additive of 0.3 ~ 0.5 part.Inventor it has been investigated that, add the fine chrome mine of trace, can improve the erosion performance of this refractory material, improve the high temperature folding strength (400 DEG C × 0.5h, meansigma methods is 7.86 MPa) of material.
As preferably, described additive be in boric acid, boric anhydride, solid water glass one or both and above arbitrarily than mixture.
As preferably, the granular size of described electric smelting crystal fine powder and micropowder is respectively below 400 mesh-450 mesh, 0.8 μm, and the mass ratio of fine powder and micropowder is 3:1.Electric smelting crystal powder be also classified into the raw material of two particle diameters as component with the use of, the fire resistance of product is played the function that forward promotes by this.
The invention has the beneficial effects as follows: this refractory material is made through the mode of machine casting or melting, the material melting point obtained is higher, more than 1800 DEG C, the quartz sand particle of different-grain diameter is combined with each other, reduce the manufacturing cost (this all materials cost-saved about 10%) of this material, through compounding with the effective of other components, improve fire resistance and the service life of product, furnace life can be enhanced about more than once.Meanwhile, can make, by after mechanical activation comminution, the equipment liner that other fire resistance relative requirement are the highest after this materials'use.
Detailed description of the invention
Below by specific embodiment, technical scheme is described in further detail.Should be appreciated that the enforcement of the present invention is not limited to the following examples, any pro forma accommodation and/or the change of being made the present invention fall within scope.
In the present invention, if not refering in particular to, all of part, percentage ratio are unit of weight, and the equipment used and raw material etc. are all commercially available or commonly used in the art.Method in following embodiment, if no special instructions, is the conventional method of this area.
Embodiment 1
A kind of environment-friendly type induction melting fire proof material of furnace lining, it is with quartz sand as primary raw material, add electric smelting crystal powder, additive and agglutinant carry out mix and blend, use the refractory material that the mode of machine casting or melting is made, this material is that following raw material by weight is made: 6 ~ 8mm quartz sand particle of 12 parts, 9 ~ 12mm quartz sand particle of 15 parts, 0.05 ~ 0.06mm quartz sand particle of 26 parts, 45 ~ 48 μm quartz sand powders of 6 parts, the electric smelting crystal fine powder of 8 ~ 15 parts and micropowder, the carborundum of 3 ~ 5 parts, the fine chrome mine of 0.3 part, the additive of 0.3 ~ 0.5 part.Additive is boric acid.The granular size of electric smelting crystal fine powder and micropowder is respectively below 400 mesh-450 mesh, 0.8 μm, and the mass ratio of fine powder and micropowder is 3:1.
Embodiment 2
A kind of environment-friendly type induction melting fire proof material of furnace lining, it is with quartz sand as primary raw material, add electric smelting crystal powder, additive and agglutinant and carry out mix and blend, use the refractory material that the mode of melting is made, this material is that following raw material by weight is made: 6 ~ 8mm quartz sand particle of 10 parts, 9 ~ 12mm quartz sand particle of 12 parts, 0.05 ~ 0.06mm quartz sand particle of 20 parts, 45 ~ 48 μm quartz sand powders of 5 parts, the electric smelting crystal fine powder of 10 parts and micropowder, the carborundum of 3 parts, the fine chrome mine of 0.3 part, the additive of 0.3.Additive is solid water glass (sodium silicate).The granular size of electric smelting crystal fine powder and micropowder is respectively below 400 mesh-450 mesh, 0.8 μm, and the mass ratio of fine powder and micropowder is 3:1.
Embodiment 3
A kind of environment-friendly type induction melting fire proof material of furnace lining, it is with quartz sand as primary raw material, add electric smelting crystal powder, additive and agglutinant and carry out mix and blend, use the refractory material that the mode of melting is made, this material is that following raw material by weight is made: 6 ~ 8mm quartz sand particle of 12 parts, 9 ~ 12mm quartz sand particle of 15 parts, 0.05 ~ 0.06mm quartz sand particle of 22 parts, 45 ~ 48 μm quartz sand powders of 5 parts, the electric smelting crystal fine powder of 8 parts and micropowder, the carborundum of 4 parts, the fine chrome mine of 0.2 part, the additive of 0.4 part.Additive is that the quality of boric acid and solid water glass 1:1 compares mixture.The granular size of electric smelting crystal fine powder and micropowder is respectively below 400 mesh-450 mesh, 0.8 μm, and the mass ratio of fine powder and micropowder is 3:1.
Embodiment described above is the one preferably scheme of the present invention, and the present invention not makees any pro forma restriction, also has other variant and remodeling on the premise of without departing from the technical scheme described in claim.
Claims (3)
1. an environment-friendly type induction melting fire proof material of furnace lining, it is characterized in that: described refractory material is with quartz sand as primary raw material, add electric smelting crystal powder, additive and agglutinant and carry out mix and blend, using the refractory material that the mode of machine casting or melting is made, this material includes following raw material by weight:
6 ~ 8mm quartz sand particle of 10 ~ 12 parts, 9 ~ 12mm quartz sand particle of 12 ~ 15 parts, 0.05 ~ 0.06mm quartz sand particle of 20 ~ 26 parts, 45 ~ 48 μm quartz sand powders of 5 ~ 6 parts, the electric smelting crystal fine powder of 8 ~ 15 parts and micropowder, the carborundum of 3 ~ 5 parts, the fine chrome mine of 0.2 ~ 0.3 part, the additive of 0.3 ~ 0.5 part.
Environment-friendly type induction melting fire proof material of furnace lining the most according to claim 1, it is characterised in that: described additive be in boric acid, boric anhydride, solid water glass one or both and above arbitrarily than mixture.
Environment-friendly type induction melting fire proof material of furnace lining the most according to claim 1 and 2, it is characterised in that: the granular size of described electric smelting crystal fine powder and micropowder is respectively below 400 mesh-450 mesh, 0.8 μm, and the mass ratio of fine powder and micropowder is 3:1.
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CN201510326608.8A CN106316416A (en) | 2015-06-15 | 2015-06-15 | Environment-friendly induction melting furnace lining refractory material |
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CN201510326608.8A CN106316416A (en) | 2015-06-15 | 2015-06-15 | Environment-friendly induction melting furnace lining refractory material |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107244937A (en) * | 2017-07-05 | 2017-10-13 | 天长市兴宇铸造有限公司 | A kind of forming method of precision castings smelting furnace gainster and furnace lining |
CN108218443A (en) * | 2017-12-21 | 2018-06-29 | 安徽中电气有限公司 | A kind of intermediate frequency furnace wadding and its moulding process |
CN112341219A (en) * | 2020-11-06 | 2021-02-09 | 鞍山市和丰耐火材料有限公司 | Environment-friendly converter fettling sand using schreyerite as sintering agent and production method thereof |
CN114031413A (en) * | 2022-01-10 | 2022-02-11 | 尊龙新材料(山东)有限公司 | Production method of acid dry-vibration furnace lining special for metal silicon smelting |
-
2015
- 2015-06-15 CN CN201510326608.8A patent/CN106316416A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107244937A (en) * | 2017-07-05 | 2017-10-13 | 天长市兴宇铸造有限公司 | A kind of forming method of precision castings smelting furnace gainster and furnace lining |
CN108218443A (en) * | 2017-12-21 | 2018-06-29 | 安徽中电气有限公司 | A kind of intermediate frequency furnace wadding and its moulding process |
CN112341219A (en) * | 2020-11-06 | 2021-02-09 | 鞍山市和丰耐火材料有限公司 | Environment-friendly converter fettling sand using schreyerite as sintering agent and production method thereof |
CN112341219B (en) * | 2020-11-06 | 2022-05-10 | 鞍山市和丰耐火材料有限公司 | Environment-friendly converter fettling sand taking schreyerite as sintering agent and production method thereof |
CN114031413A (en) * | 2022-01-10 | 2022-02-11 | 尊龙新材料(山东)有限公司 | Production method of acid dry-vibration furnace lining special for metal silicon smelting |
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Application publication date: 20170111 |