CN106313403A - 一种橡胶制品加工系统的压延成型装置 - Google Patents

一种橡胶制品加工系统的压延成型装置 Download PDF

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CN106313403A
CN106313403A CN201610996294.7A CN201610996294A CN106313403A CN 106313403 A CN106313403 A CN 106313403A CN 201610996294 A CN201610996294 A CN 201610996294A CN 106313403 A CN106313403 A CN 106313403A
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main frame
calendering
pressure roller
forming device
processing
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赵凤华
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TIANJIN FULIDA RUBBER PRODUCTS CO Ltd
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TIANJIN FULIDA RUBBER PRODUCTS CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • B29C43/245Adjusting calender parameters, e.g. bank quantity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C2043/3272Component parts, details or accessories; Auxiliary operations driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3405Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3427Feeding the material to the mould or the compression means using carrying means hopper, vessel, chute, tube, conveying screw, for material in discrete form, e.g. particles or powder or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5825Measuring, controlling or regulating dimensions or shape, e.g. size, thickness

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

本发明属于橡胶制品成型装置技术领域,尤其涉及一种橡胶制品加工系统的压延成型装置,所述驱动主机驱动连接于压延主机机架内水平设置的主驱动轮,所述主驱动轮经传动机构轴向驱动连接于设置于其上方的下压辊,所述下压辊经经传动机构轴向驱动连接于设置于其上方上压辊,本发明解决了现有技术存在厚薄不匀且内部含有气泡的问题,具有实用性高、灵活性强、结构简单、实用、可调节产品厚度的有益技术效果。

Description

一种橡胶制品加工系统的压延成型装置
技术领域
本发明属于橡胶制品成型装置技术领域,尤其涉及一种橡胶制品加工系统的压延成型装置。
背景技术
压延成型适用于制造简单的片状、板状制品,它是将混炼胶通过压延机压制成一定形状、一定尺寸的胶片的方法叫压延成型,有些橡胶制品如轮胎、胶布、胶管等所用纺织纤维材料必须涂上一层薄胶在纤维上涂胶也叫贴胶或擦胶,涂胶工序一般也在压延机上完成,纤维材料在压延前需要进行烘干和浸胶烘干的目的是为了减少纤维材料的含水量以免水分蒸发起泡和提高纤维材料的温度以保证压延工艺的质量,现有技术存在厚薄不匀且内部含有气泡的问题。
发明内容
本发明提供一种橡胶制品加工系统的压延成型装置,以解决上述背景技术中提出现有技术存在厚薄不匀且内部含有气泡的问题。
本发明所解决的技术问题采用以下技术方案来实现:一种橡胶制品加工系统的压延成型装置,包括压延主机机架,所述压延主机机架外部水平设置驱动主机,所述驱动主机驱动连接于压延主机机架内水平设置的主驱动轮,所述主驱动轮经传动机构轴向驱动连接于设置于其上方的下压辊,所述下压辊经经传动机构轴向驱动连接于设置于其上方上压辊,所述上压辊圆周外表面接触于其顶端轴向设置的调节手柄,所述压延主机机架中部外水平设置工作台面支撑的成品容器。
进一步,所述压延主机机架外左部设置第一成品盘。
进一步,所述压延主机机架外右部设置第二成品盘。
进一步,所述驱动主机经皮带驱动连接于压延主机机架内水平设置的主驱动轮。
本发明的有益效果为:
1、本专利采用所述压延主机机架外部水平设置驱动主机,所述驱动主机驱动连接于压延主机机架内水平设置的主驱动轮,所述主驱动轮经传动机构轴向驱动连接于设置于其上方的下压辊,所述下压辊经经传动机构轴向驱动连接于设置于其上方上压辊,所述上压辊圆周外表面接触于其顶端轴向设置的调节手柄,所述压延主机机架中部外水平设置工作台面支撑的成品容器,在使用时,本发明由上、下压辊、压辊间隙调锥装置组成,上、下压辊安装在机架上,压辊之间的间隙可通过手轮任意调节,以适应磁翻板液位计压制不同厚度面片的工艺需要。一般调整范围为0-50mm,动力由电机驱动,经一级带轮及一级齿轮减速后,传至下压辊,再经齿轮带动上压辊回转,从而实一现了上、下压辊的转动,厚度的调节可通过转动手轮.经一对圆锥齿轮,啮合传动,使升降螺杆回转,从而带动上压辊轴承座螺母降直线运动,使压辊问隙得以调节,解决了现有技术存在厚薄不匀且内部含有气泡的问题,同时提高了装置的实用性。
2、本专利采用进一步,所述压延主机机架外左部设置第一成品盘,所述压延主机机架外右部设置第二成品盘,由于具有左右两个成品盘,使得进料可以从两侧分别进入,提高了进料的灵活性。
3、本专利采用所述驱动主机经皮带轮驱动连接于压延主机机架内水平设置的主驱动轮,由于采用皮带驱动,使其结构简单、实用。
4、本专利采用所述上压辊圆周外表面接触于其顶端轴向设置的调节手柄,由于采用调节手柄对上压辊进行调节,起到了调节产品厚度的效果。
附图说明
图1是本发明一种橡胶制品加工系统的压延成型装置结构示意图。
具体实施方式
以下结合附图对本发明做进一步描述:
图中:1-压延主机机架,2-驱动主机,3-主驱动轮,5-下压辊,6-上压辊,7-调节手柄,8-工作台面,9-成品容器,10-第一成品盘,11-第二成品盘,12-皮带。
实施例:
本实施例:如图1所示,一种橡胶制品加工系统的压延成型装置,包括压延主机机架1,所述压延主机机架1外部水平设置驱动主机2,所述驱动主机2驱动连接于压延主机机架1内水平设置的主驱动轮3,所述主驱动轮3经传动机构轴向驱动连接于设置于其上方的下压辊5,所述下压辊5经经传动机构轴向驱动连接于设置于其上方上压辊6,所述上压辊6圆周外表面接触于其顶端轴向设置的调节手柄7,所述压延主机机架1中部外水平设置工作台面8支撑的成品容器9。
所述压延主机机架1外左部设置第一成品盘10。
所述压延主机机架1外右部设置第二成品盘11。
所述驱动主机2经皮带12驱动连接于压延主机机架1内水平设置的主驱动轮3。
工作原理:
本专利通过所述压延主机机架外部水平设置驱动主机,所述驱动主机驱动连接于压延主机机架内水平设置的主驱动轮,所述主驱动轮经传动机构轴向驱动连接于设置于其上方的下压辊,所述下压辊经经传动机构轴向驱动连接于设置于其上方上压辊,所述上压辊圆周外表面接触于其顶端轴向设置的调节手柄,所述压延主机机架中部外水平设置工作台面支撑的成品容器,在使用时,本发明由上、下压辊、压辊间隙调锥装置组成,上、下压辊安装在机架上,压辊之间的间隙可通过手轮任意调节,以适应磁翻板液位计压制不同厚度面片的工艺需要。一般调整范围为0-50mm,动力由电机驱动,经一级带轮及一级齿轮减速后,传至下压辊,再经齿轮带动上压辊回转,从而实一现了上、下压辊的转动,厚度的调节可通过转动手轮.经一对圆锥齿轮,啮合传动,使升降螺杆回转,从而带动上压辊轴承座螺母降直线运动,使压辊问隙得以调节,本发明解决了现有技术存在厚薄不匀且内部含有气泡的问题,具有实用性高、灵活性强、结构简单、实用、可调节产品厚度的有益技术效果。
利用本发明的技术方案,或本领域的技术人员在本发明技术方案的启发下,设计出类似的技术方案,而达到上述技术效果的,均是落入本发明的保护范围。

Claims (4)

1.一种橡胶制品加工系统的压延成型装置,其特征在于,包括压延主机机架,所述压延主机机架外部水平设置驱动主机,所述驱动主机驱动连接于压延主机机架内水平设置的主驱动轮,所述主驱动轮经传动机构轴向驱动连接于设置于其上方的下压辊,所述下压辊经经传动机构轴向驱动连接于设置于其上方上压辊,所述上压辊圆周外表面接触于其顶端轴向设置的调节手柄,所述压延主机机架中部外水平设置工作台面支撑的成品容器。
2.根据权利要求1所述的一种橡胶制品加工系统的压延成型装置,其特征在于,所述压延主机机架外左部设置第一成品盘。
3.根据权利要求2所述的一种橡胶制品加工系统的压延成型装置,其特征在于,所述压延主机机架外右部设置第二成品盘。
4.根据权利要求1所述的一种橡胶制品加工系统的压延成型装置,其特征在于,所述驱动主机经皮带驱动连接于压延主机机架内水平设置的主驱动轮。
CN201610996294.7A 2016-11-13 2016-11-13 一种橡胶制品加工系统的压延成型装置 Pending CN106313403A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108453981A (zh) * 2018-02-24 2018-08-28 深州市工程塑料有限公司 重金属离子吸附膜连续压延设备及用其制备吸附膜的方法
CN113733438A (zh) * 2021-10-12 2021-12-03 深圳市鸿富诚屏蔽材料有限公司 一种压延设备及应用该设备的压延工艺

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108453981A (zh) * 2018-02-24 2018-08-28 深州市工程塑料有限公司 重金属离子吸附膜连续压延设备及用其制备吸附膜的方法
CN108453981B (zh) * 2018-02-24 2024-01-30 深州市工程塑料有限公司 重金属离子吸附膜连续压延设备及用其制备吸附膜的方法
CN113733438A (zh) * 2021-10-12 2021-12-03 深圳市鸿富诚屏蔽材料有限公司 一种压延设备及应用该设备的压延工艺
CN113733438B (zh) * 2021-10-12 2023-04-21 深圳市鸿富诚新材料股份有限公司 一种压延设备及应用该设备的压延工艺

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