CN106313148B - Improve production efficiency and the tinuous production foam surface trimming method of cutting accuracy - Google Patents
Improve production efficiency and the tinuous production foam surface trimming method of cutting accuracy Download PDFInfo
- Publication number
- CN106313148B CN106313148B CN201610699983.1A CN201610699983A CN106313148B CN 106313148 B CN106313148 B CN 106313148B CN 201610699983 A CN201610699983 A CN 201610699983A CN 106313148 B CN106313148 B CN 106313148B
- Authority
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- China
- Prior art keywords
- foam
- cutting
- cutter device
- base
- protection unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/086—Means for treating work or cutting member to facilitate cutting by vibrating, e.g. ultrasonically
Abstract
Production efficiency and the tinuous production foam surface trimming method of cutting accuracy, including the base that can be moved on guide rail are improved the invention discloses a kind of；Clamping protection unit on base, carry out guide and limit for the foam that leading portion production line is sent and clamp righting；On base, protection unit rear setting cutter device is pressed from both sides, the foam that shaping is had been cured for continuous production line to be produced is cut into pieces；Travel switch, travel switch and the baffle fit on guide rail are set on base；Fast conveyor belts are set at base rear, induction installation is set above fast conveyor belts, for controlling the unlatching of cutter device and the length of adjustment cutting foam.The foam continuously produced can be cut and separated by the present invention by regular length, improved production efficiency and cutting accuracy, increase volume recovery, reduced waste product.
Description
The application is application number：201510912153.8, the applying date：2015.12.11, the title " foam of tinuous production
The divisional application of the method for automatic cutting device and foam surface trimming ".
Technical field
The present invention relates to the method for a kind of foam automatic cutting device of tinuous production and foam surface trimming.
Background technology
Domestic production polyurethane thermal insulation board is formed by the rigid poly urethanes block foam cutting of intermittent mode production at present
, this method output is small, far can not meet the needs of China building energy conservation market.Therefore, rigid poly urethanes are block
Production is bottleneck, and domestic production rigid polyurethane mass is steeped using irony case mould as mould, by A, B component raw material by foaming machine or
The artificial stirring of person is passed through mould and foamed.Existing subject matter has：Production capacity is low, and recruitment is more, and labor intensity is big, automatically
Change degree is low, and quality control difficulty is big, is unfavorable for the production in scale, while the performance of foam also can not show a candle to continuous foamed block
Shape foam.
Invention production polyurethane block rigid foam used in tinuous production, mainly produce using hard polyurethane foam as
Core, one side coated with Cement fibre surface layer composite board production line.And the continuous production device of hard-foam polyurethane block foam
Belong to the first at home, the foamed machine foaming of polyurethane foam, finger is cut out by production line curing molding, then cleaved device
The polyurethane slabstock foam of measured length.Can cutting be used as a polyurethane foam production process segment process therein, continuously automatic
Cut and have a great impact to the production efficiency of foam.Meanwhile automatic cutting device is to the cutting accuracy and bubble of foam
The foam side of going out rate also has a certain impact.
The content of the invention
It is an object of the invention to provide a kind of rational in infrastructure, the foam continuously produced can be cut by regular length
Separation, improves production efficiency and cutting accuracy, increase volume recovery, reduce waste product tinuous production foam automatic cutting device
And the method for foam surface trimming.
The present invention technical solution be：
A kind of foam automatic cutting device of tinuous production, it is characterized in that：Including the base that can be moved on guide rail；Bottom
Clamping protection unit on seat, carry out guide and limit for the foam that leading portion production line is sent and clamp righting；On base, press from both sides shield dress
The side of postponing sets cutter device, and the foam that shaping is had been cured for continuous production line to be produced is cut into pieces；In base
Upper setting travel switch, travel switch and the baffle fit on guide rail；Fast conveyor belts are set at base rear, quickly conveyed
Band top sets induction installation, for controlling the unlatching of cutter device and the length of adjustment cutting foam.
The folder protection unit is made up of support, deflector roll, pneumatic actuator and clamping dial plate；It is provided with support some flat
The deflector roll of row arrangement, is flushed with leading portion foam conveyer belt；At least two pneumatic actuators with clamping dial plate above support, point
The both sides of foam direction of transfer are not dispensed along.
The cutter device is made up of gantry stand, vibration head, head driver, slide rail and cutting knife；Slide rail is distributed
In gantry stand both sides, vibration head is vibrated by driver along slide rail in moving up and down drives cutting knife to cut foam.
The induction installation is made up of cross bar and sensing apparatus；Cross bar is fixed on conveyer belt along foam travel direction
On, the position on cross bar is fixed on by mobile sensing apparatus to adjust the length of cutting foam.
The bottom of base sets roller, is moved under the driving of motor along fixed guide rail.
A kind of method of the foam surface trimming of tinuous production, it is characterized in that：Including：
（1）Sensing step：When foam front end is sent to induction installation, after induction installation captures signal, filled to control
Put and send signal；
（2）Folder shield step：Control device sends instruction to folder protection unit, and pneumatic actuator uses under the driving of air pressure
Clamp dial plate and foam is clamped into righting；
（3）Cutting step：Foam takes cutter device movement to after clamping, while cutter device starts, and vibration head is driving
The cutting of foam cross-wise direction is completed in the presence of dynamic device.
Further comprise：Cutter device return：After continuous foam cutting, base drive device row to guide rail end, which is met, goes
Cheng Kaiguan, control device receive switching signal, send instruction to folder protection unit, unclamp fixture.Meanwhile base is in the drive of motor
Under dynamic guide rail front end is back to along guide rail.
Further comprise：Foam transmits：After continuous foam cutting, cut foam is comparatively fast conveyed by transfer rate
Band is transported at foam stacking.
The advantage of the invention is that：It is spacing to press from both sides side progress of the protection unit to foam, avoids because position deviation influences to cut
Cut precision.The automatic control system that foam surface trimming uses is exported to air-operated solenoid valve and closed after induction installation gives signal
Suitable current signal, start folder protection unit using air pressure, while open cutter device.After the completion of cutting, cutter device resets,
It is ready for next round cutting.The method realizes the automation of cutting overall process, precision, uses the hard bubble upper surface of production
It is relatively flat, material rate height is cut, reduces product cost.Manual, semi-automatic, full automatic working can also be realized, equipment is run accurately and reliably.
Brief description of the drawings
Accompanying drawings below and the invention will be further described in conjunction with the embodiments.
Fig. 1 is the foam automatic cutting device front view of tinuous production described in the embodiment of the present invention；
Fig. 2 is the foam automatic cutting device top view of tinuous production described in the embodiment of the present invention；
Fig. 3 is the cutter device structural representation described in the embodiment of the present invention；
Fig. 4 is state diagram of the foam automatic cutting device in cutting step 1-3 described in the embodiment of the present invention；
Fig. 5 is state diagram of the foam automatic cutting device in cutting step 4-6 described in the embodiment of the present invention.
Embodiment
As shown in Figure 1 to Figure 3, the structure chart of the foam automatic cutting device of tinuous production described in the embodiment of the present invention,
Its structure mainly includes：Clamp dial plate 1, deflector roll 2, pneumatic actuator 3, support 4, gantry stand 5, vibration head 6, deflector roll 7, electricity
Machine 8, travel switch 9, roller 10, cross bar 11, sensing apparatus 12, fast conveyor belts are defeated 13, baffle plate 14, cutting knife 15, slide rail 16, machine
Head driver 17 and guide rail 18 form.
A kind of foam automatic cutting device of tinuous production, including the base that can be moved on guide rail；Clamping on base
Protection unit, carry out guide and limit for the foam that leading portion production line is sent and clamp righting；On base, folder protection unit rear sets
Cutter device is put, the foam that shaping is had been cured for continuous production line to be produced is cut into pieces；Row is set on base
Cheng Kaiguan, travel switch and the baffle fit on guide rail；Fast conveyor belts are set at base rear, set above fast conveyor belts
Induction installation is put, for controlling the unlatching of cutter device and the length of adjustment cutting foam.
The folder protection unit is made up of support, deflector roll, pneumatic actuator and clamping dial plate；It is provided with support some flat
The deflector roll of row arrangement, is flushed with leading portion foam conveyer belt；At least two pneumatic actuators with clamping dial plate above support, point
The both sides of foam direction of transfer are not dispensed along.
The cutter device is made up of gantry stand, vibration head, head driver, slide rail and cutting knife；Slide rail is distributed
In gantry stand both sides, vibration head is vibrated by driver along slide rail in moving up and down drives cutting knife to cut foam.
The induction installation is made up of cross bar and sensing apparatus；Cross bar is fixed on conveyer belt along foam travel direction
On, the position on cross bar is fixed on by mobile sensing apparatus to adjust the length of cutting foam.
The bottom of base sets roller, is moved under the driving of motor along fixed guide rail.
As shown in Figure 4 and Figure 5, the foam automatic cutting device respectively described in inventive embodiments is in cutting step 1-6
State diagram.When the foam produced is delivered to sensing part in cutter device by conveyer belt, induction installation sends signal,
Numerical control system is started working, and is sent instruction to folder protection unit, is clamped cutting.Cutting is complete before base row to slide rail end
Into cutting, the foam block cut out is sent out by quick conveyer belt, and cutter device row to slide rail end contacting travel switchs, and is controlled by numeral
System command processed resets, and waits next cutting cycle.Its specific cutting step is：
Step 1, hard polyurethane foam is sent to cutter device by conveyer belt, goes to gantry stand 5, does not arrive sensing
Device；
Step 2, when foam passes through inductor 12, sensed device 12 senses, and signal is sent to data control system；
Step 3, data control system sends instruction to folder protection unit, clamps dial plate 1 and is driven by pneumatic actuator 3 from both sides
Clamp foam.Cutter device is synchronously moved rearwards with foam, and vibration head 6 drives cutting knife 15 to begin to switch off foam；
Step 4, foam is still synchronously moved rearwards by fast shut-off, cutter device with foam；
Step 5, cutter device row to the end of slide rail 16, travel switch 9 touches baffle plate 14, letter is sent to data control system
Number, it is cut off foam block and is sent out through quick conveyer belt；
Step 6, data control system instructs to cutter device, clamps dial plate 1 and unclamps, and cutter device is under the driving of motor 8
Reset is sent, this procedure completes a work period.
According to being actually needed, this automatics can be manual using equipment, and separate operations are carried out according to experimental conditions.This
Outside, the length of cut foam is determined according to the air line distance between induction installation and cutting knife, due to equipment in practical operation
Reaction time it is poor, the distance there may be error, therefore, should measure calibration in time during cutting, with improve
The precision of cutting.
Claims (4)
1. a kind of improve production efficiency and the tinuous production foam surface trimming method of cutting accuracy, it is characterized in that：
Using foam automatic cutting device；The foam automatic cutting device includes the base that can be moved on guide rail；On base
Clamping protection unit, carry out guide and limit for the foam that leading portion production line is sent and clamp righting；On base, after folder protection unit
Side sets cutter device, and the foam that shaping is had been cured for continuous production line to be produced is cut into pieces；Set on base
Put travel switch, travel switch and the baffle fit on guide rail；Fast conveyor belts are set at base rear, on fast conveyor belts
Side sets induction installation, for controlling the unlatching of cutter device and the length of adjustment cutting foam；
Specifically cutting step is：
Step 1：Hard polyurethane foam is sent to cutter device by conveyer belt, goes to gantry stand, not to induction installation；
Step 2：When foam passes through inductor, device sensing is induced, signal is sent to data control system；
Step 3：Data control system sends instruction to folder protection unit, clamps dial plate and is clamped by pneumatic actuator driven from both sides and is steeped
Foam；Cutter device is synchronously moved rearwards with foam, and bobbing machine head drives cutting knife to begin to switch off foam；
Step 4：Foam is still synchronously moved rearwards by fast shut-off, cutter device with foam；
Step 5：Cutter device row travel switch touching baffle plate, sends signal to data control system, is cut off to slide rail end
Foam block is sent out through quick conveyer belt；
Step 6：Data control system instructs to cutter device, clamps dial plate and unclamps, and cutter device resets under motor driving, this
Procedure completes a work period.
2. according to claim 1 improve production efficiency and the tinuous production foam surface trimming method of cutting accuracy,
It is characterized in that：The folder protection unit is made up of support, deflector roll, pneumatic actuator and clamping dial plate；It is provided with support some
Deflector roll arranged in parallel, flushed with leading portion foam conveyer belt；At least two pneumatic actuators with clamping dial plate above support,
It is respectively distributed to along the both sides of foam direction of transfer.
3. the tinuous production foam surface trimming side according to claim 1 or 2 for improving production efficiency and cutting accuracy
Method, it is characterized in that：The cutter device is made up of gantry stand, vibration head, head driver, slide rail and cutting knife；Slide rail
Gantry stand both sides are distributed in, vibration head is vibrated by driver along slide rail in moving up and down drives cutting knife cutting bubble
Foam.
4. the tinuous production foam surface trimming side according to claim 1 or 2 for improving production efficiency and cutting accuracy
Method, it is characterized in that：The induction installation is made up of cross bar and sensing apparatus；Cross bar is fixed on transmission along foam travel direction
Take, the position on cross bar is fixed on by mobile sensing apparatus to adjust the length of cutting foam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610699983.1A CN106313148B (en) | 2015-12-11 | 2015-12-11 | Improve production efficiency and the tinuous production foam surface trimming method of cutting accuracy |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610699983.1A CN106313148B (en) | 2015-12-11 | 2015-12-11 | Improve production efficiency and the tinuous production foam surface trimming method of cutting accuracy |
| CN201510912153.8A CN105479506B (en) | 2015-12-11 | 2015-12-11 | The foam automatic cutting device of tinuous production and the method for foam surface trimming |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510912153.8A Division CN105479506B (en) | 2015-12-11 | 2015-12-11 | The foam automatic cutting device of tinuous production and the method for foam surface trimming |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106313148A CN106313148A (en) | 2017-01-11 |
| CN106313148B true CN106313148B (en) | 2018-03-23 |
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| CN201610699983.1A Active CN106313148B (en) | 2015-12-11 | 2015-12-11 | Improve production efficiency and the tinuous production foam surface trimming method of cutting accuracy |
| CN201510912153.8A Active CN105479506B (en) | 2015-12-11 | 2015-12-11 | The foam automatic cutting device of tinuous production and the method for foam surface trimming |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510912153.8A Active CN105479506B (en) | 2015-12-11 | 2015-12-11 | The foam automatic cutting device of tinuous production and the method for foam surface trimming |
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| CN (2) | CN106313148B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111434720A (en) * | 2019-01-12 | 2020-07-21 | 天津市海神聚氨酯制品有限公司 | TDI system soft polyurethane foam plastic product and manufacturing process and production line thereof |
| CN111434703A (en) * | 2019-01-12 | 2020-07-21 | 天津市海神聚氨酯制品有限公司 | TDI system soft polyurethane foam plastic product and production method and production system thereof |
| CN111331639A (en) * | 2020-03-05 | 2020-06-26 | 蓝思智能机器人(长沙)有限公司 | Film cutting method, film cutting system and film cutting equipment for material surface film coating |
| CN117415888B (en) * | 2023-12-18 | 2024-03-08 | 江苏绿源新材料有限公司 | Continuous special-shaped cutting equipment for high-density flame-retardant polyurethane heat-insulating material |
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| SU1295628A1 (en) * | 1984-08-28 | 1987-11-30 | Межколхозный Судоремонтный Завод | Semiproduct cut-out line |
| DE29902366U1 (en) * | 1999-01-13 | 1999-05-20 | Hwang Ber Fong | Foam sponge cutting machine with vertical cutting wire |
| CN201456125U (en) * | 2009-08-03 | 2010-05-12 | 张跃成 | Foam cutting machine |
| CN102172917A (en) * | 2010-12-24 | 2011-09-07 | 江苏闳业机械有限公司 | Synchronous transverse cutoff device |
| CN202668611U (en) * | 2012-06-26 | 2013-01-16 | 吴江市小叶包装材料厂 | Cutting machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201049478Y (en) * | 2007-04-17 | 2008-04-23 | 杨世均 | Plastic section bar and pipes cutting machine |
| CN201633072U (en) * | 2010-01-15 | 2010-11-17 | 江苏金莲纸业有限公司 | Flat-paper cutter |
| JP5738070B2 (en) * | 2011-05-25 | 2015-06-17 | サントリーホールディングス株式会社 | Preform cutting device |
| CN203622481U (en) * | 2013-10-28 | 2014-06-04 | 天津永鑫盛源管业有限公司 | Plastic material cutting and collecting system |
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2015
- 2015-12-11 CN CN201610699983.1A patent/CN106313148B/en active Active
- 2015-12-11 CN CN201510912153.8A patent/CN105479506B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1295628A1 (en) * | 1984-08-28 | 1987-11-30 | Межколхозный Судоремонтный Завод | Semiproduct cut-out line |
| DE29902366U1 (en) * | 1999-01-13 | 1999-05-20 | Hwang Ber Fong | Foam sponge cutting machine with vertical cutting wire |
| CN201456125U (en) * | 2009-08-03 | 2010-05-12 | 张跃成 | Foam cutting machine |
| CN102172917A (en) * | 2010-12-24 | 2011-09-07 | 江苏闳业机械有限公司 | Synchronous transverse cutoff device |
| CN202668611U (en) * | 2012-06-26 | 2013-01-16 | 吴江市小叶包装材料厂 | Cutting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105479506A (en) | 2016-04-13 |
| CN105479506B (en) | 2017-07-18 |
| CN106313148A (en) | 2017-01-11 |
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Effective date of registration: 20200410 Address after: 226300 Fucheng village, WuJie Town, Tongzhou District, Nantong City, Jiangsu Province Patentee after: Nantong Xinyi Material Technology Co., Ltd Address before: 226001 No. 388, city road, Nantong, Jiangsu Patentee before: JIANGSU LUYUAN NEW MATERIAL Co.,Ltd. |
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