CN105479506B - The foam automatic cutting device of tinuous production and the method for foam surface trimming - Google Patents

The foam automatic cutting device of tinuous production and the method for foam surface trimming Download PDF

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Publication number
CN105479506B
CN105479506B CN201510912153.8A CN201510912153A CN105479506B CN 105479506 B CN105479506 B CN 105479506B CN 201510912153 A CN201510912153 A CN 201510912153A CN 105479506 B CN105479506 B CN 105479506B
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CN
China
Prior art keywords
foam
base
cutter device
cutting
cut
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510912153.8A
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Chinese (zh)
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CN105479506A (en
Inventor
林永飞
崔爱华
陈栋
苏向阳
陆富宝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Mesofun Furniture Technology Co ltd
Original Assignee
JIANGSU LUYUAN NEW MATERIALS CO Ltd
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Priority to CN201610699983.1A priority Critical patent/CN106313148B/en
Priority to CN201510912153.8A priority patent/CN105479506B/en
Publication of CN105479506A publication Critical patent/CN105479506A/en
Application granted granted Critical
Publication of CN105479506B publication Critical patent/CN105479506B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/20Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • B26D7/025Means for holding or positioning work with clamping means acting upon planar surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D7/086Means for treating work or cutting member to facilitate cutting by vibrating, e.g. ultrasonically

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses the method for a kind of foam automatic cutting device of tinuous production and foam surface trimming, including the base that can be moved on guide rail;Clamping protection unit on base, carries out guide and limit for the foam that leading portion production line is sent and clamps righting;On base, protection unit rear setting cutter device is pressed from both sides, the foam that shaping is had been cured for continuous production line to be produced is cut into pieces;Travel switch, travel switch and the baffle fit on guide rail are set on base;Fast conveyor belts are set at base rear, induction installation is set above fast conveyor belts, for controlling the unlatching of cutter device and the length of adjustment cutting foam.The foam continuously produced can be cut and separated by the present invention by regular length, improve production efficiency and cutting accuracy, increase volume recovery, reduction waste product.

Description

The foam automatic cutting device of tinuous production and the method for foam surface trimming
Technical field
The present invention relates to the method for a kind of foam automatic cutting device of tinuous production and foam surface trimming.
Background technology
Current domestic production polyurethane thermal insulation board is that the rigid poly urethanes block foam cutting produced by intermittent mode is formed , this method output is small, far can not meet the demand in China's building energy conservation market.Therefore, rigid poly urethanes are block Production is bottleneck, and domestic production rigid polyurethane mass is steeped using irony case mould as mould, by A, B component raw material by foaming machine or The artificial stirring of person is passed through mould and foamed.The subject matter of presence has:Production capacity is low, and recruitment is more, and labor intensity is big, automatically Change low degree, quality control difficulty is big, is unfavorable for the production in scale, while the performance of foam also can not show a candle to continuous foamed block Shape foam.
Invention production polyurethane block rigid foam used in tinuous production, mainly produce using hard polyurethane foam as Core, one side coated with Cement fibre surface layer composite board production line.And the continuous production device of hard-foam polyurethane block foam Belong to the first at home, the foamed machine foaming of polyurethane foam cuts out finger by production line curing molding, then cleaved device The polyurethane slabstock foam of measured length.Can cutting, continuously automatic as a polyurethane foam production process segment process therein Progress cut and have a great impact to the production efficiency of foam.Meanwhile, cutting accuracy and bubble of the automatic cutting device to foam The foam side of going out rate also has a certain impact.
The content of the invention
It is an object of the invention to provide one kind is rational in infrastructure, the foam continuously produced can be cut by regular length Separation, improves production efficiency and cutting accuracy, increase volume recovery, the foam automatic cutting device of the tinuous production of reduction waste product And the method for foam surface trimming.
The present invention technical solution be:
A kind of foam automatic cutting device of tinuous production, it is characterized in that:Including the base that can be moved on guide rail;Bottom Clamping protection unit on seat, carries out guide and limit for the foam that leading portion production line is sent and clamps righting;On base, press from both sides shield dress The side of postponing sets cutter device, and the foam that shaping is had been cured for continuous production line to be produced is cut into pieces;In base Upper setting travel switch, travel switch and the baffle fit on guide rail;Fast conveyor belts are set at base rear, quickly conveyed Band top sets induction installation, for controlling the unlatching of cutter device and the length of adjustment cutting foam.
The folder protection unit is made up of support, deflector roll, pneumatic actuator and clamping dial plate;It is provided with support some flat The deflector roll of row arrangement, is flushed with leading portion foam conveyer belt;At least two pneumatic actuators with clamping dial plate above support, point The both sides of foam direction of transfer are not dispensed along.
The cutter device is made up of gantry stand, vibration head, head driver, slide rail and cutting knife;Slide rail is distributed In gantry stand both sides, vibration head vibrates drive cutting knife in moving up and down along slide rail by driver and cuts foam.
The induction installation is made up of cross bar and sensing apparatus;Cross bar is fixed on conveyer belt along foam travel direction On, it is fixed on the position on cross bar to adjust the length of cutting foam by mobile sensing apparatus.
The bottom of base sets roller, is moved under the driving of motor along fixed guide rail.
A kind of method of the foam surface trimming of tinuous production, it is characterized in that:Including:
(1)Sensing step:When foam is sent to induction installation foremost, induction installation is captured after signal, is filled to control Put and send signal;
(2)Folder shield step:Control device sends instruction to folder protection unit, and pneumatic actuator is used under the driving of air pressure Clamp dial plate and foam is clamped into righting;
(3)Cutting step:Foam takes cutter device movement to after clamping, while cutter device starts, vibration head is driving The cutting of foam cross-wise direction is completed in the presence of dynamic device.
Further comprise:Cutter device return:After continuous foam cutting, base drive device row to guide rail end, which is met, goes Cheng Kaiguan, control device receives switching signal, sends instruction to folder protection unit, unclamps fixture.Meanwhile, drive of the base in motor Under dynamic guide rail front end is back to along guide rail.
Further comprise:Foam is transmitted:After continuous foam cutting, cut foam is comparatively fast conveyed by transfer rate Band is transported at foam stacking.
The advantage of the invention is that:Press from both sides side progress of the protection unit to foam spacing, it is to avoid because position deviation influence is cut Cut precision.The automatic control system that foam surface trimming is used is exported to air-operated solenoid valve and closed after induction installation gives signal Suitable current signal, starts folder protection unit using air pressure, while opening cutter device.After the completion of cutting, cutter device resets, It is ready for next round cutting.The method realizes the automation of cutting overall process, precision, uses the upper surface of hard bubbling of production Relatively put down, cut material rate height, reduce product cost.Manual, semi-automatic, full automatic working can also be realized, equipment is run accurately and reliably.
Brief description of the drawings
Accompanying drawings below and the invention will be further described in conjunction with the embodiments.
Fig. 1 is the foam automatic cutting device front view of tinuous production described in the embodiment of the present invention;
Fig. 2 is the foam automatic cutting device top view of tinuous production described in the embodiment of the present invention;
Fig. 3 is the cutter device structural representation described in the embodiment of the present invention;
Fig. 4 is state diagram of the foam automatic cutting device in cutting step 1-3 described in the embodiment of the present invention;
Fig. 5 is state diagram of the foam automatic cutting device in cutting step 4-6 described in the embodiment of the present invention.
Embodiment
As shown in Figure 1 to Figure 3, the structure chart of the foam automatic cutting device of tinuous production described in the embodiment of the present invention, Its structure mainly includes:Clamp dial plate 1, deflector roll 2, pneumatic actuator 3, support 4, gantry stand 5, vibration head 6, deflector roll 7, electricity Machine 8, travel switch 9, roller 10, cross bar 11, sensing apparatus 12, fast conveyor belts defeated 13, baffle plate 14, cutting knife 15, slide rail 16, machine Head driver 17 and guide rail 18 are constituted.
A kind of foam automatic cutting device of tinuous production, including the base that can be moved on guide rail;Clamping on base Protection unit, carries out guide and limit for the foam that leading portion production line is sent and clamps righting;On base, folder protection unit rear sets Cutter device is put, the foam that shaping is had been cured for continuous production line to be produced is cut into pieces;Row is set on base Cheng Kaiguan, travel switch and the baffle fit on guide rail;Fast conveyor belts are set at base rear, set above fast conveyor belts Induction installation is put, for controlling the unlatching of cutter device and the length of adjustment cutting foam.
The folder protection unit is made up of support, deflector roll, pneumatic actuator and clamping dial plate;It is provided with support some flat The deflector roll of row arrangement, is flushed with leading portion foam conveyer belt;At least two pneumatic actuators with clamping dial plate above support, point The both sides of foam direction of transfer are not dispensed along.
The cutter device is made up of gantry stand, vibration head, head driver, slide rail and cutting knife;Slide rail is distributed In gantry stand both sides, vibration head vibrates drive cutting knife in moving up and down along slide rail by driver and cuts foam.
The induction installation is made up of cross bar and sensing apparatus;Cross bar is fixed on conveyer belt along foam travel direction On, it is fixed on the position on cross bar to adjust the length of cutting foam by mobile sensing apparatus.
The bottom of base sets roller, is moved under the driving of motor along fixed guide rail.
As shown in Figure 4 and Figure 5, the foam automatic cutting device respectively described in inventive embodiments is in cutting step 1-6 State diagram.When the foam produced is delivered to sensing part in cutter device by conveyer belt, induction installation sends signal, Numerical control system is started working, and is sent instruction to folder protection unit, is clamped cutting.Cutting is complete before base row to slide rail end Into cutting, the foam block cut out is sent out by quick conveyer belt, and cutter device row to slide rail end contacting travel is switched, and is controlled by numeral System command processed resets, and waits next cutting cycle.Its specific cutting step is:
Step 1, hard polyurethane foam is sent under cutter device, row to gantry stand 5 by conveyer belt, not to sensing Device;
Step 2, when foam passes through inductor 12, sensed device 12 senses, and signal is sent to data control system;
Step 3, data control system sends instruction to folder protection unit, clamps dial plate 1 and is driven by pneumatic actuator 3 from both sides Clamp foam.Cutter device and foam synchronously be moved rearwards by, vibration head 6 drives cutting knife 15 to begin to switch off foam;
Step 4, foam is by fast shut-off, cutter device and foam still synchronously be moved rearwards by;
Step 5, cutter device row is to the end of slide rail 16, and the touching baffle plate 14 of travel switch 9 sends letter to data control system Number, it is cut off foam block and is sent out through quick conveyer belt;
Step 6, data control system is instructed to cutter device, is clamped dial plate 1 and is unclamped, and cutter device is under the driving of motor 8 Reset is sent, this procedure completes a work period.
According to actual needs, this automatics can be manual using equipment, and separate operations are carried out according to experimental conditions.This Outside, the length of cut foam is determined according to the air line distance between induction installation and cutting knife, due to equipment in practical operation Reaction time it is poor, the distance there may be error, therefore, should measure calibration in time during cutting, with improve The precision of cutting.

Claims (1)

1. a kind of method of the foam surface trimming of tinuous production, it is characterized in that:Cut automatically using the foam of tinuous production Device is cut, the foam automatic cutting device of the tinuous production includes the base that can be moved on guide rail;Clamping is protected on base Device, carries out guide and limit for the foam that leading portion production line is sent and clamps righting;On base, press from both sides the setting of protection unit rear Cutter device, the foam that shaping is had been cured for continuous production line to be produced is cut into pieces;Stroke is set on base Switch, travel switch and the baffle fit on guide rail;Fast conveyor belts are set at base rear, set above fast conveyor belts Induction installation, for controlling the unlatching of cutter device and the length of adjustment cutting foam;The folder protection unit is by support, led Roller, pneumatic actuator and clamping dial plate composition;Some deflector rolls arranged in parallel are provided with support, are brought all with the transmission of leading portion foam It is flat;At least two pneumatic actuators with clamping dial plate, are respectively distributed to along the both sides of foam direction of transfer above support;Institute Cutter device is stated to be made up of gantry stand, vibration head, head driver, slide rail and cutting knife;Slide rail is distributed in gantry stand Both sides, vibration head vibrates drive cutting knife in moving up and down along slide rail by driver and cuts foam;The induction installation It is made up of cross bar and sensing apparatus;Cross bar is fixed on a moving belt along foam travel direction, is consolidated by mobile sensing apparatus The position on cross bar is scheduled on to adjust the length of cutting foam;The bottom of base sets roller, along solid under the driving of motor Fixed guide rail movement;
Cutting method includes:
Step 1, hard polyurethane foam is sent under cutter device, row to gantry stand by conveyer belt, not to induction installation;
Step 2, when foam passes through inductor, device sensing is induced, signal is sent to data control system;
Step 3, data control system sends instruction to folder protection unit, clamps dial plate and is clamped by pneumatic actuator driven from both sides and is steeped Foam.Cutter device and foam synchronously be moved rearwards by, bobbing machine head drives cutting knife to begin to switch off foam;
Step 4, foam is by fast shut-off, cutter device and foam still synchronously be moved rearwards by;
Step 5, cutter device row is to slide rail end, and travel switch touching baffle plate sends signal to data control system, is cut off Foam block is sent out through quick conveyer belt;
Step 6, data control system is instructed to cutter device, is clamped dial plate and is unclamped, and cutter device sends multiple under motor driving Position, this procedure completes a work period.
CN201510912153.8A 2015-12-11 2015-12-11 The foam automatic cutting device of tinuous production and the method for foam surface trimming Active CN105479506B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201610699983.1A CN106313148B (en) 2015-12-11 2015-12-11 Improve production efficiency and the tinuous production foam surface trimming method of cutting accuracy
CN201510912153.8A CN105479506B (en) 2015-12-11 2015-12-11 The foam automatic cutting device of tinuous production and the method for foam surface trimming

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510912153.8A CN105479506B (en) 2015-12-11 2015-12-11 The foam automatic cutting device of tinuous production and the method for foam surface trimming

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CN201610699983.1A Division CN106313148B (en) 2015-12-11 2015-12-11 Improve production efficiency and the tinuous production foam surface trimming method of cutting accuracy

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CN105479506A CN105479506A (en) 2016-04-13
CN105479506B true CN105479506B (en) 2017-07-18

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111434720A (en) * 2019-01-12 2020-07-21 天津市海神聚氨酯制品有限公司 TDI system soft polyurethane foam plastic product and manufacturing process and production line thereof
CN111434703A (en) * 2019-01-12 2020-07-21 天津市海神聚氨酯制品有限公司 TDI system soft polyurethane foam plastic product and production method and production system thereof
CN111331639A (en) * 2020-03-05 2020-06-26 蓝思智能机器人(长沙)有限公司 Film cutting method, film cutting system and film cutting equipment for material surface film coating
CN117415888B (en) * 2023-12-18 2024-03-08 江苏绿源新材料有限公司 Continuous special-shaped cutting equipment for high-density flame-retardant polyurethane heat-insulating material

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CN201049478Y (en) * 2007-04-17 2008-04-23 杨世均 Plastic section bar and pipes cutting machine
CN201633072U (en) * 2010-01-15 2010-11-17 江苏金莲纸业有限公司 Flat-paper cutter
CN202668611U (en) * 2012-06-26 2013-01-16 吴江市小叶包装材料厂 Cutting machine
CN203622481U (en) * 2013-10-28 2014-06-04 天津永鑫盛源管业有限公司 Plastic material cutting and collecting system
JP5738070B2 (en) * 2011-05-25 2015-06-17 サントリーホールディングス株式会社 Preform cutting device

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SU1295628A1 (en) * 1984-08-28 1987-11-30 Межколхозный Судоремонтный Завод Semiproduct cut-out line
US6125733A (en) * 1999-01-13 2000-10-03 Hwang; Ber-Fong Foam sponge cutting machine with vertical blade strap
CN201456125U (en) * 2009-08-03 2010-05-12 张跃成 Foam cutting machine
CN102172917B (en) * 2010-12-24 2012-11-21 江苏闳业机械有限公司 Synchronous transverse cutoff device

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Publication number Priority date Publication date Assignee Title
CN201049478Y (en) * 2007-04-17 2008-04-23 杨世均 Plastic section bar and pipes cutting machine
CN201633072U (en) * 2010-01-15 2010-11-17 江苏金莲纸业有限公司 Flat-paper cutter
JP5738070B2 (en) * 2011-05-25 2015-06-17 サントリーホールディングス株式会社 Preform cutting device
CN202668611U (en) * 2012-06-26 2013-01-16 吴江市小叶包装材料厂 Cutting machine
CN203622481U (en) * 2013-10-28 2014-06-04 天津永鑫盛源管业有限公司 Plastic material cutting and collecting system

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Publication number Publication date
CN106313148A (en) 2017-01-11
CN105479506A (en) 2016-04-13
CN106313148B (en) 2018-03-23

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Effective date of registration: 20200410

Address after: 226003 No. 388, Chenggang Road, Gangzha District, Nantong City, Jiangsu Province

Patentee after: Nantong mexiefang Home Technology Co.,Ltd.

Address before: 226001 No. 388, city road, Nantong, Jiangsu

Patentee before: JIANGSU LVYUAN NEW MATERIALS Co.,Ltd.

TR01 Transfer of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Automatic foam cutting device for continuous production line and method for automatic foam cutting

Effective date of registration: 20220921

Granted publication date: 20170718

Pledgee: JIANGSU LVYUAN NEW MATERIALS Co.,Ltd.

Pledgor: Nantong mexiefang Home Technology Co.,Ltd.

Registration number: Y2022320000565

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Pledgor: Nantong mexiefang Home Technology Co.,Ltd.

Registration number: Y2022320000565

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CP03 Change of name, title or address

Address after: No. 388 Chenggang Road, Gangzha District, Nantong City, Jiangsu Province, 226001

Patentee after: Nantong Mesofun Furniture Technology Co.,Ltd.

Address before: 226003 No. 388, Chenggang Road, Gangzha District, Nantong City, Jiangsu Province

Patentee before: Nantong mexiefang Home Technology Co.,Ltd.