CN204869019U - Full -automatic decoration heated board cutting machine - Google Patents
Full -automatic decoration heated board cutting machine Download PDFInfo
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- CN204869019U CN204869019U CN201520590984.3U CN201520590984U CN204869019U CN 204869019 U CN204869019 U CN 204869019U CN 201520590984 U CN201520590984 U CN 201520590984U CN 204869019 U CN204869019 U CN 204869019U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种全自动装饰保温板切割机。 The utility model relates to a fully automatic cutting machine for decorative heat preservation boards.
背景技术 Background technique
装饰保温板主要用于安装在建筑物外墙上,其既起到装饰作用也起到保温作用。装饰保温板分为三层,其包括底部的硅酸钙板材、顶部的砂浆纸和粘结在上述两者之间的绝缘保温泡沫层,原先的生产方式是单片生产,也就是说,制作单片模具,单片模具包括底部托板和与底部托板相对应设置的顶部压板,底部托板的两侧装有可打开的侧板,侧板上装有喷射绝缘保温泡沫的喷头,顶部压板在动力的驱动下上下移动从而将喷射的绝缘保温泡沫和砂浆纸向下压缩,从而进行上述装饰保温板的成型。 Decorative insulation boards are mainly used to install on the exterior walls of buildings, which not only play a decorative role but also play a role in heat preservation. The decorative insulation board is divided into three layers, which include the calcium silicate board at the bottom, the mortar paper at the top, and the insulating foam layer bonded between the two. The original production method is single-piece production, that is, the production Single-piece mold, the single-piece mold includes a bottom supporting plate and a top pressure plate corresponding to the bottom supporting plate. There are side plates that can be opened on both sides of the bottom supporting plate. The side plates are equipped with nozzles for spraying insulating foam. Driven by power, it moves up and down to compress the sprayed insulation foam and mortar paper downwards, so as to form the above-mentioned decorative insulation board.
本申请人提供了一种自动化连续生产工艺以及设备,将多块硅酸钙板材通过输送托辊间隔向前运行,也就是说,硅酸钙板材不间断输送且相互之间略有缝隙,在输送过程中通过注胶机向硅酸钙板材上表面喷注绝缘保温泡沫,再通过开卷机将砂浆纸展开,并通过转棍的敷压将砂浆纸覆盖在绝缘保温泡沫的上表面,最后通过干燥定型设备将上述三者定型呈厚度一致且无限延长的板材,最后通过切割装置将板材沿相邻的硅酸钙板材之间的缝隙切割,形成单片的装饰保温板型材。由于上述板材连续不断输送并且相邻硅酸钙板材之间的缝隙很小,现有的切割装置不能准确的沿该缝隙进行切割,容易损伤底部的硅酸钙板材,造成产品质量差和废品率高的缺陷。 The applicant provides an automatic continuous production process and equipment, in which a plurality of calcium silicate plates are moved forward at intervals through conveying rollers, that is to say, the calcium silicate plates are conveyed uninterruptedly with a slight gap between them. During the conveying process, the insulating foam is sprayed on the upper surface of the calcium silicate board through the glue injection machine, and then the mortar paper is unfolded by the uncoiler, and the mortar paper is covered on the upper surface of the insulating foam by the pressure of the rotary roller, and finally passed The drying and shaping equipment shapes the above three into a board with the same thickness and infinite extension, and finally cuts the board along the gap between adjacent calcium silicate boards through a cutting device to form a single piece of decorative insulation board profile. Since the above-mentioned plates are continuously conveyed and the gap between adjacent calcium silicate plates is very small, the existing cutting device cannot accurately cut along the gap, and it is easy to damage the calcium silicate plate at the bottom, resulting in poor product quality and scrap rate high defect.
实用新型内容 Utility model content
本实用新型要解决的技术问题是针对上述缺陷,提供一种有效保护底部板材且切割精确的全自动装饰保温板切割机。 The technical problem to be solved by the utility model is to provide a fully automatic decorative insulation board cutting machine that effectively protects the bottom plate and cuts accurately.
为了解决上述技术问题,所提供的全自动装饰保温板切割机包括机架,其结构特点是:所述机架上装有由行走伺服动力装置驱动沿机架纵向滑移且向前的滑移速度与板材向前运行速度相同的行走架,行走架上装有纵向排布且间隔设置的输送托辊,行走架连接有由横向伺服动力装置驱动沿机架横向滑移且位于输送托辊上方的切割架,切割架上装有由切割电机驱动的切割锯片,所述机架上装有检测板材输送位置的接近开关,所述行走伺服动力装置、横向伺服动力装置、切割电机和接近开关皆由PLC控制器控制。 In order to solve the above technical problems, the provided automatic decorative insulation board cutting machine includes a frame, and its structural characteristics are: the frame is equipped with a sliding speed that is driven by a walking servo power device to slide longitudinally along the frame and forward. The traveling frame with the same forward running speed as the plate is equipped with conveying rollers arranged longitudinally and at intervals, and the traveling frame is connected with a cutting machine which is driven by a horizontal servo power device and slides laterally along the frame and is located above the conveying rollers. The cutting frame is equipped with a cutting saw blade driven by a cutting motor. The frame is equipped with a proximity switch for detecting the conveying position of the plate. The walking servo power device, horizontal servo power device, cutting motor and proximity switch are all controlled by PLC. device control.
采用上述结构后,当装饰保温板向前以一定速度输送时,接近开关检测到装饰保温板后,通过PLC控制器控制行走架按相同速度向前运行,由于切割锯片位于装饰保温板上方,因而其切割只能切割到装饰保温板的绝缘保温泡沫层,通过切割架的滑移使切割锯片将其切开,从而形成单片的装饰保温板。通过上述描述可以看出,本实用新型沿装饰保温板的上层进行切割,可以有效保护位于底部的硅酸钙板材,也可以避免出现因切割锯片切割到硅酸钙板材造成切割锯片磨损严重的现象,有效延长了切割锯片的使用寿命,通过上述自动控制过程,可以精确的切割到相邻的硅酸钙板材之间的间隙,具有切割精确和产品质量高的优点。 After adopting the above structure, when the decorative thermal insulation board is conveyed forward at a certain speed, after the proximity switch detects the decorative thermal insulation board, the PLC controller controls the walking frame to run forward at the same speed. Since the cutting saw blade is located above the decorative thermal insulation board, Thereby its cutting can only be cut to the insulation insulation foam layer of the decorative insulation board, and the cutting saw blade is cut by the sliding of the cutting frame, thereby forming a single decorative insulation board. It can be seen from the above description that the utility model cuts along the upper layer of the decorative insulation board, which can effectively protect the calcium silicate board at the bottom, and can also avoid severe wear and tear of the cutting saw blade caused by cutting the calcium silicate board. The phenomenon effectively prolongs the service life of the cutting saw blade. Through the above-mentioned automatic control process, it can accurately cut to the gap between adjacent calcium silicate plates, which has the advantages of precise cutting and high product quality.
行走架上装有分别位于切割架前后两侧且可沿行走架上下滑移的压板,所述压板由连接在行走架上且由PLC控制器控制的动力气缸驱动。 The walking frame is equipped with pressing plates which are respectively located on the front and rear sides of the cutting frame and can slide up and down along the walking frame. The pressing plates are driven by a power cylinder connected to the walking frame and controlled by a PLC controller.
行走伺服动力装置包括转动连接在机架上且纵向平行排布的两根行走驱动轴,其中一根行走驱动轴由连接在机架上的行走伺服电机动力驱动,两根行走驱动轴通过驱动轮连接有驱动带,所述行走架通过滚轮和滑道滑动连接在机架上且与驱动带动力连接。 The walking servo power device includes two walking drive shafts that are connected to the frame and arranged in parallel longitudinally, one of which is driven by a walking servo motor connected to the frame, and the two walking drive shafts pass through the drive wheels A drive belt is connected, and the walking frame is slidably connected to the frame through rollers and slideways and is connected with the drive belt.
横向伺服动力装置包括转动连接在机架上且横向平行排布的切割驱动轴,其中一根切割驱动轴由连接在机架上的切割伺服电机动力驱动,两切割驱动轴通过驱动轮连接有切割驱动带,所述切割架通过导柱和滑套滑动连接在行走架上且与切割驱动带动力连接。 The horizontal servo power device includes cutting drive shafts that are rotatably connected to the frame and arranged in parallel in the transverse direction. One of the cutting drive shafts is driven by a cutting servo motor connected to the frame. A drive belt, the cutting frame is slidably connected to the walking frame through a guide post and a sliding sleeve and is dynamically connected with the cutting drive belt.
综上所述,本实用新型具有可有效保护底部硅酸钙板材、有效延长切割锯片使用寿命、切割精确和产品质量高的优点。 In summary, the utility model has the advantages of effectively protecting the calcium silicate plate at the bottom, effectively prolonging the service life of the cutting saw blade, accurate cutting and high product quality.
附图说明 Description of drawings
下面结合附图对本实用新型的具体实施方式作进一步的详细说明: Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail:
图1是本实用新型一种实施例的结构示意图; Fig. 1 is the structural representation of a kind of embodiment of the utility model;
图2是图1俯视的结构示意图; Fig. 2 is the structural schematic diagram of Fig. 1 top view;
图3是多块装饰保温板进行切割时的示意图。 Fig. 3 is a schematic diagram of cutting a plurality of decorative insulation boards.
具体实施方式 Detailed ways
如图1和图2所示,本实用新型给出了一种全自动装饰保温板切割机的实施例,为方便描述,以图1中的左右方向为该机的纵向,该全自动装饰保温板切割机包括机架1,机架1上装有间隔设置的输送板材的输送托辊2,机架1上装有由行走伺服动力装置驱动沿机架纵向滑移且向前的滑移速度与板材向前运行速度相同的行走架3,行走架3连接有由横向伺服动力装置驱动沿机架横向滑移且位于输送托辊2上方的切割架4,切割架4上装有由切割电机驱动的切割锯片5,所述机架1上装有检测板材输送位置的接近开关6,所述行走伺服动力装置、横向伺服动力装置、切割电机和接近开关皆由PLC控制器控制;行走架3上装有分别位于切割架4前后两侧且可沿行走架上下滑移的压板7,压板7通过导柱滑套的滑动配合结构滑动连接在行走架3上,压板7由连接在行走架上且由PLC控制器控制的动力气缸8驱动,行走伺服动力装置包括转动连接在机架1上且纵向平行排布的两根行走驱动轴9,其中一根行走驱动轴由连接在机架1上的行走伺服电机10动力驱动,两根行走驱动轴9通过驱动轮连接有驱动带11,所述行走架3通过滚轮和滑道滑动连接在机架1上且与驱动带11动力连接。 As shown in Figure 1 and Figure 2, the utility model provides an embodiment of a fully automatic decorative insulation board cutting machine. The board cutting machine includes a frame 1, on which there are conveying rollers 2 arranged at intervals for conveying the board, and on the frame 1 is driven by a walking servo power device to slide along the longitudinal direction of the rack and the forward sliding speed and board The walking frame 3 running forward at the same speed is connected with the cutting frame 4 driven by the lateral servo power device to slide laterally along the frame and located above the conveyor roller 2. The cutting frame 4 is equipped with a cutting machine driven by a cutting motor. Saw blade 5, the proximity switch 6 for detecting the conveying position of the plate is installed on the frame 1, and the walking servo power device, horizontal servo power device, cutting motor and proximity switch are all controlled by PLC controller; the walking frame 3 is equipped with respectively The pressing plate 7 located on the front and rear sides of the cutting frame 4 and can slide up and down along the walking frame. The pressing plate 7 is slidably connected to the walking frame 3 through the sliding fit structure of the guide column sliding sleeve. The pressing plate 7 is connected to the walking frame and controlled by PLC. Driven by a power cylinder 8 controlled by a motor, the walking servo power device includes two walking drive shafts 9 that are rotatably connected to the frame 1 and arranged in parallel in the longitudinal direction, one of which is driven by a walking servo motor connected to the frame 1 10 power drive, two walking drive shafts 9 are connected with driving belt 11 through driving wheels, and described traveling frame 3 is connected on the frame 1 by roller and slideway sliding connection and is connected with driving belt 11 power.
如图1和图2所示,横向伺服动力装置包括转动连接在机架1上且横向平行排布的切割驱动轴12,其中一根切割驱动轴由连接在机架1上的切割伺服电机13动力驱动,两切割驱动轴12通过驱动轮连接有切割驱动带14,所述切割架4通过导柱和滑套滑动连接在行走架3上且与切割驱动带14动力连接。 As shown in Fig. 1 and Fig. 2, the transverse servo power device comprises cutting drive shafts 12 that are rotatably connected on the frame 1 and arranged in parallel in the transverse direction, wherein one cutting drive shaft is driven by a cutting servo motor 13 connected on the frame 1 Driven by power, the two cutting drive shafts 12 are connected with a cutting drive belt 14 through the drive wheels, and the cutting frame 4 is slidably connected to the walking frame 3 through a guide post and a sliding sleeve and is power connected with the cutting drive belt 14 .
如图2和图3所示,在本申请人实现了自动化连续生产装饰保温板,连续生产后的装饰保温板的结构如图3中所示,其底部的硅酸钙板材为单片且相互之间略有缝隙,或者无间隙相互顶靠,切割时需要沿图3中的X线和Y线进行切割,即切断顶部的砂浆纸层和中间的绝缘保温泡沫层即可实现单片分离,当装饰保温板以一定速度输送时,同时通过PLC控制器控制切割架按相同速度向前运行,接近开关检测到装饰保温板后,由于切割锯片位于装饰保温板上方,因而其切割只能切割到装饰保温板的绝缘保温泡沫层,通过切割架的滑移使切割锯片将其切开,从而形成单片的装饰保温板,该板材切割装置沿装饰保温板的上层进行切割,可以有效保护位于底部的硅酸钙板材,也可以避免出现因切割锯片切割到硅酸钙板材造成切割锯片磨损严重的现象,有效延长了切割锯片的使用寿命。 As shown in Figure 2 and Figure 3, the applicant has realized the automatic continuous production of decorative insulation boards, the structure of the decorative insulation boards after continuous production is shown in Figure 3, the calcium silicate boards at the bottom are single pieces and mutually There is a slight gap between them, or there is no gap against each other. When cutting, it is necessary to cut along the X-line and Y-line in Figure 3, that is, to cut off the top mortar paper layer and the middle insulation foam layer to achieve single-piece separation. When the decorative insulation board is conveyed at a certain speed, the PLC controller controls the cutting frame to move forward at the same speed. After the proximity switch detects the decorative insulation board, since the cutting saw blade is located above the decorative insulation board, its cutting can only cut To the insulating foam layer of the decorative thermal insulation board, the cutting saw blade cuts it through the sliding of the cutting frame to form a single decorative thermal insulation board. The board cutting device cuts along the upper layer of the decorative thermal insulation board, which can effectively protect The calcium silicate plate located at the bottom can also avoid severe wear and tear of the cutting saw blade due to the cutting of the calcium silicate plate by the cutting saw blade, effectively prolonging the service life of the cutting saw blade.
当然,本实用新型不受上述实施例的限制,在本技术领域人员来说,基于本实用新型上具体结构的等同变化以及部件替换皆在本实用新型的保护范围内。 Certainly, the utility model is not limited by the above-mentioned embodiments, and those skilled in the art, based on the equivalent change of the specific structure of the utility model and parts replacement, are all within the protection scope of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520590984.3U CN204869019U (en) | 2015-08-08 | 2015-08-08 | Full -automatic decoration heated board cutting machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522605A (en) * | 2016-01-29 | 2016-04-27 | 山东美鹰食品设备有限公司 | Automatic cutting device and method for rubber powder polyphenyl granule heat retaining panels |
| CN107618060A (en) * | 2016-09-18 | 2018-01-23 | 上海超金节能科技股份有限公司 | Fire prevention energy-saving board cutter device |
| CN111452116A (en) * | 2020-05-04 | 2020-07-28 | 广东顺德德力印刷机械有限公司 | Plate fixed-length cutting device of composite plate production line |
| CN112743627A (en) * | 2020-12-30 | 2021-05-04 | 南京拓新冷暖科技有限公司 | Floor heating insulation board punching device and method |
-
2015
- 2015-08-08 CN CN201520590984.3U patent/CN204869019U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522605A (en) * | 2016-01-29 | 2016-04-27 | 山东美鹰食品设备有限公司 | Automatic cutting device and method for rubber powder polyphenyl granule heat retaining panels |
| CN105522605B (en) * | 2016-01-29 | 2017-04-05 | 山东美鹰食品设备有限公司 | Adhesive polystyrene granule heat-insulating plate automatic cutting device and method |
| CN107618060A (en) * | 2016-09-18 | 2018-01-23 | 上海超金节能科技股份有限公司 | Fire prevention energy-saving board cutter device |
| CN111452116A (en) * | 2020-05-04 | 2020-07-28 | 广东顺德德力印刷机械有限公司 | Plate fixed-length cutting device of composite plate production line |
| CN112743627A (en) * | 2020-12-30 | 2021-05-04 | 南京拓新冷暖科技有限公司 | Floor heating insulation board punching device and method |
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Granted publication date: 20151216 |