CN106312561A - Fixture for machining pin wheel hole of pin wheel housing - Google Patents

Fixture for machining pin wheel hole of pin wheel housing Download PDF

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Publication number
CN106312561A
CN106312561A CN201610861159.1A CN201610861159A CN106312561A CN 106312561 A CN106312561 A CN 106312561A CN 201610861159 A CN201610861159 A CN 201610861159A CN 106312561 A CN106312561 A CN 106312561A
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pin
wheel housing
pin wheel
hole
positioning
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CN106312561B (en
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徐晓军
张慧
李建兴
刘春科
王志杰
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Ningbo City College of Vocational Technology
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Ningbo City College of Vocational Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q16/00Equipment for precise positioning of tool or work into particular locations not otherwise provided for
    • B23Q16/02Indexing equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

本发明公开了一种针齿壳针齿孔加工夹具,它包括针齿壳定位机构(1),其下端固定有第一齿盘(2);座体(3),置于针齿壳定位机构(1)的下方其上端固定有第二齿盘(4),所述第二齿盘(4)的上端面上设有用于与所述第一齿盘(2)的下端面上的环形齿啮合;升降轴(5),滑动配合于座体(3)中且其一端穿过座体(3)至所述针齿壳定位机构(1)中并与针齿壳定位机构(1)轴向限位周向转动,和传动机构(6),与升降轴(5)相连用于推动针齿壳定位机构(1)向上移动直至所述针齿壳定位机构(1)可沿着升降轴(5)的中轴线转动。本发明的优点致使针齿孔上加工出的分度孔分布均匀。

The invention discloses a jig for processing needle holes in a gear housing, which comprises a gear housing positioning mechanism (1), the lower end of which is fixed with a first tooth disc (2); The upper end of the lower part of the mechanism (1) is fixed with a second toothed disc (4), and the upper end surface of the second toothed disc (4) is provided with an annular Teeth meshing; the lifting shaft (5) is slidably fitted in the seat body (3) and one end of it passes through the seat body (3) to the pin gear housing positioning mechanism (1) and is connected with the pin gear housing positioning mechanism (1) Axial limiting and circumferential rotation, and the transmission mechanism (6), connected with the lifting shaft (5) to push the pin gear housing positioning mechanism (1) to move upward until the pin gear housing positioning mechanism (1) can move along the lifting axis The central axis of the shaft (5) rotates. The advantage of the present invention is that the indexing holes machined on the pin tooth holes are evenly distributed.

Description

一种针齿壳针齿孔加工夹具A jig for processing pin gear holes in pin gear shells

技术领域technical field

本发明涉及一种针齿壳针齿孔加工夹具。The invention relates to a jig for processing a pin tooth hole of a pin tooth shell.

背景技术Background technique

摆线减速器由于降速比大,体积小,重量轻,承载能力大等优点,因而应用很普遍。它比渐开线齿轮同时啮合齿数多, 故承载能力大于渐开线齿轮减速器,虽然设计上它有许多优点, 但精度高,加工复杂,但真正要把这些优点突出来还是要靠一套完善的来保证,其中整个摆线减速器里的针齿壳的分度孔的分度精度是否均匀分布直接会影响到其性能,如果分度不均匀那么就不能达到多齿同时啮合, 也不能实现均匀承载受力, 当载荷过大时可能就会损坏齿,针齿壳的分度孔精度要求是相对较高,因此对于针齿孔的分度孔加工是最关键工序之一,其中,分度孔用于与针齿销配合,因此也可以称为针齿孔,在针齿孔的分度孔加工过程中,需要借助针齿壳夹具,通过夹具夹持住针齿壳再实施钻孔操作,现有的夹具只具备简单的夹紧功能,夹具本身无法带动针齿壳按照实际所需的角度精确的转动,最终会致使针齿孔的分度孔分布不均匀,影响针齿壳的性能,降低针齿壳的使用寿命。Cycloidal reducers are widely used due to their large speed reduction ratio, small size, light weight, and large load-carrying capacity. It has more meshing teeth than the involute gear at the same time, so the load capacity is greater than that of the involute gear reducer. Although it has many advantages in design, it has high precision and complicated processing, but it is really necessary to rely on a set of Perfect to ensure that the indexing accuracy of the indexing hole of the pin gear housing in the entire cycloidal reducer is evenly distributed, which will directly affect its performance. To achieve uniform load bearing force, when the load is too large, the teeth may be damaged. The accuracy of the indexing hole of the pin gear housing is relatively high, so the machining of the indexing hole of the pin tooth hole is one of the most critical processes. Among them, The indexing hole is used to cooperate with the pintooth pin, so it can also be called a pintooth hole. During the processing of the indexing hole of the pintooth hole, it is necessary to use the pintooth housing fixture to hold the pintooth housing through the fixture and then perform drilling. Hole operation, the existing fixture only has a simple clamping function, the fixture itself cannot drive the pintooth housing to rotate accurately according to the actual required angle, which will eventually lead to uneven distribution of the indexing holes of the pintooth hole, affecting the pintooth case performance, reducing the service life of the pin gear housing.

发明内容Contents of the invention

本发明要解决的技术问题是,提供一种针齿壳针齿孔加工夹具,该夹具能够实现针齿壳按照实际所需的角度精确的转动并定位,致使针齿孔上加工出的分度孔分布均匀。The technical problem to be solved by the present invention is to provide a jig for machining the pinhole of the pintooth housing, which can realize the precise rotation and positioning of the pintooth housing according to the actual required angle, so that The holes are evenly distributed.

为解决上述技术问题,本提供的技术方案为:一种针齿壳针齿孔加工夹具,它包括针齿壳定位机构,其下端固定有周壁上设有转动刻度标示的第一齿盘;座体,置于针齿壳定位机构的下方其上端固定有第二齿盘,所述第二齿盘的周壁上设有0刻度标示,所述第二齿盘的上端面上设有用于与所述第一齿盘的下端面上的环形齿啮合;升降轴,滑动配合于座体中且其一端穿过座体至所述针齿壳定位机构中并与针齿壳定位机构轴向限位周向转动,针齿壳定位机构的转动轴线、针齿壳定位机构上的针齿壳转动轴线、第一齿盘的转动轴线、第一齿盘的啮合圆轴线以及第二齿盘的啮合圆轴线在同一直线上;和传动机构,与升降轴相连用于推动针齿壳定位机构向上移动直至所述针齿壳定位机构可沿着升降轴的中轴线转动。In order to solve the above technical problems, the technical solution provided by this paper is: a pin gear hole processing jig, which includes a pin gear housing positioning mechanism, the lower end of which is fixed with a first tooth plate with a rotating scale mark on the surrounding wall; The body is placed under the positioning mechanism of the pin gear housing, and the upper end is fixed with a second toothed disc. The peripheral wall of the second toothed disc is provided with a 0 scale mark, and the upper end surface of the second toothed disc is provided with a The ring teeth on the lower end surface of the first toothed disc mesh; the lifting shaft is slidably fitted in the seat body and one end of it passes through the seat body into the pin gear housing positioning mechanism and is axially limited by the pin gear housing positioning mechanism Circumferential rotation, the rotation axis of the pin gear housing positioning mechanism, the pin gear housing rotation axis on the pin gear housing positioning mechanism, the rotation axis of the first toothed disc, the meshing circle axis of the first toothed disc and the meshing circle of the second toothed disc The axes are on the same straight line; and the transmission mechanism is connected with the lifting shaft and is used to push the pin gear housing positioning mechanism to move upward until the pin gear housing positioning mechanism can rotate along the central axis of the lifting shaft.

采用以上结构后,本发明与现有技术相比,具有以下优点:将需要钻铰孔的针齿壳放置到针齿壳定位机构上并通过针齿壳定位机构定位,借助座体的第二齿盘与针齿壳定位机构的第一齿盘啮合限制住了针齿壳定位机构的周向转动,便可通过钻铰孔装置实施钻铰孔操作,再经过一次钻孔操作之后,再通过传动机构工作,推动升降轴向上移动并推动针齿壳定位机构向上移动触发座体的第二齿盘与针齿壳定位机构的第一齿盘啮合失效,致使针齿壳定位机构可沿升降轴的中轴线周向转动,由于针齿壳定位机构的转动轴线、针齿壳定位机构上的针齿壳转动轴线、第一齿盘的转动轴线、第一齿盘的啮合圆轴线以及第二齿盘的啮合圆轴线在同一直线上;通过按照转动刻度标示,转动第一齿盘一角度,转动针齿壳定位机构也转动该角度,针齿壳也跟着转动了该角度,也就是实现了针齿壳转动角度的精准调控,之后借助针齿壳定位机构的重力作用,针齿壳定位机构的第一齿盘又重新与座体的第二齿盘啮合,限制住了针齿壳定位机构的周向转动,便可通过孔加工装置对针齿壳实施第二个孔钻孔操作,以此类推直至在针齿壳上钻完实际所需的孔,用之后按照上述一样的方法对每个钻出的孔进行铰孔操作,经过上述的操作,该夹具实现针齿壳按照实际所需的角度精确的转动并定位,致使针齿孔上加工出的分度孔分布均匀。After adopting the above structure, compared with the prior art, the present invention has the following advantages: the pin gear housing that needs to be drilled and reamed is placed on the pin gear housing positioning mechanism and positioned by the pin gear housing positioning mechanism. The meshing between the gear plate and the first tooth plate of the pin gear housing positioning mechanism restricts the circumferential rotation of the pin gear housing positioning mechanism, and the drilling and reaming operation can be implemented through the drilling and reaming device. When the transmission mechanism works, it pushes the lifting shaft to move upwards and pushes the gear housing positioning mechanism to move upwards, triggering the failure of the engagement between the second gear plate of the seat body and the first gear disc of the pin gear housing positioning mechanism, so that the pin gear housing positioning mechanism can move up and down. The central axis of the shaft rotates in the circumferential direction, due to the rotation axis of the pinion housing positioning mechanism, the rotation axis of the pinion housing on the pinion housing positioning mechanism, the rotation axis of the first toothed disc, the meshing circle axis of the first toothed disc and the second The meshing circle axes of the toothed discs are on the same straight line; by rotating the first toothed disc by an angle according to the rotation scale mark, the positioning mechanism of the pin gear housing is also rotated by this angle, and the pin gear housing is also rotated by this angle, that is to say, Precise control of the rotation angle of the pin gear housing, and then with the help of the gravity of the pin gear housing positioning mechanism, the first gear plate of the pin gear housing positioning mechanism meshes with the second gear plate of the seat again, limiting the pin gear housing positioning mechanism The second hole drilling operation can be performed on the pin gear housing through the hole processing device, and so on until the actual required holes are drilled on the pin gear housing, and then each hole is drilled according to the same method as above. The drilled holes are reamed. After the above operations, the jig can rotate and position the pin gear housing accurately according to the actual angle required, so that the index holes processed on the pin gear holes are evenly distributed.

进一步地,所述针齿壳定位机构包括与一端与升降轴轴向限位的定位轴、套设在定位轴上的定位套和套设在定位套的上端外且与定位套连接固定的定位板,所述定位板的上端具有用于搁置针齿壳的搁置端面,所述搁置端面上设有用于与针齿壳的中心孔配合的凸台,所述第一齿盘套设于定位套的下端外且定位套连接固定,所述定位板的两侧设有用于夹持置于搁置端面上的针齿壳的夹紧组件,所述升降轴的中轴线、定位套的转动轴线、定位板的转动轴线和搁置端面上的针齿壳的转动轴线处于同一直线上,所述定位轴的另一端穿出所述定位套外且该端上设有用于辅助置于搁置端面上的针齿壳孔加工的刀具导向定位组件。采用这样设计的目的是,展示了针齿壳定位机构的具体结构,结构简单,便于制造,成本低,实现定位基准的统一,定位针齿壳的定位效果好。Further, the pin gear housing positioning mechanism includes a positioning shaft axially limited by one end and the lifting shaft, a positioning sleeve sleeved on the positioning shaft, and a positioning sleeve sleeved outside the upper end of the positioning sleeve and connected and fixed to the positioning sleeve. plate, the upper end of the positioning plate has a resting end surface for resting the pin gear housing, and the resting end face is provided with a boss for matching with the center hole of the pin gear housing, and the first gear plate is sleeved on the positioning sleeve The lower end of the lower end and the positioning sleeve are connected and fixed. The two sides of the positioning plate are provided with clamping components for clamping the pin-tooth housing placed on the resting end surface. The central axis of the lifting shaft, the rotation axis of the positioning sleeve, and the positioning The rotation axis of the plate and the rotation axis of the pin gear housing on the resting end face are on the same straight line, and the other end of the positioning shaft passes out of the positioning sleeve, and this end is provided with a pin tooth for auxiliary placement on the resting end face Tool guide positioning assembly for shell hole machining. The purpose of adopting such a design is to demonstrate the specific structure of the positioning mechanism of the pin gear housing, which is simple in structure, easy to manufacture, low in cost, realizes the unity of positioning references, and has a good positioning effect of the positioning pin gear housing.

进一步地,所述夹紧组件包括下压板、上抵板、调节螺栓和支承螺栓;所述下压板与上抵板成上下间隔设置,其中,所述调节螺栓穿设于所述下压板与上抵板之间用于调节下压板与上抵板的间距,所述支承螺栓设于下压板和上抵板之间。采用这样设计的目的是,展示了夹紧组件的具体结构,借助夹紧组件有助于对不同型号的针齿壳实施夹紧操作,以便后续展开钻孔操作。Further, the clamping assembly includes a lower pressing plate, an upper abutting plate, an adjusting bolt and a supporting bolt; the lower pressing plate and the upper abutting plate are spaced apart up and down, wherein the adjusting bolts pass through the lower pressing plate and the upper abutting plate. The distance between the lower pressing plate and the upper supporting plate is used to adjust the distance between the supporting plates, and the support bolts are arranged between the lower pressing plate and the upper supporting plate. The purpose of adopting such a design is to demonstrate the specific structure of the clamping assembly, which helps to perform clamping operations on different types of pin gear housings for subsequent drilling operations.

进一步地,所述下压板近上抵板的那一端面上设有用于夹持针齿壳的下凸部;所述上抵板近下压板的那一端面上设有用于夹持针齿壳的上凸部。采用这样设计的目的是,通过设置特定的夹持部,有助于提高夹持效果,辅助钻孔。Further, the end surface of the lower pressing plate near the upper abutting plate is provided with a lower convex part for clamping the pin gear housing; the end surface of the upper abutting plate near the lower pressing plate is provided with of the convex part. The purpose of adopting such a design is to help improve the clamping effect and assist drilling by providing a specific clamping portion.

进一步地,所述刀具导向定位组件包括套设在定位轴外的定位环、置于定位环上套设在定位轴外的辅助孔加工定位块以及定位销,所述辅助孔加工定位块具有供定位销伸入的第一定位通孔,所述定位环上设有第一定位通孔同轴线的第二定位通孔,所述定位销穿设于所述第一定位通孔和第二定位通孔中,所述辅助孔加工定位块具有连接在侧部上的第一水平延伸部、连接在下部的竖直延伸部和与竖直延伸部相连的第二水平延伸部;所述第一水平延伸部和第二水平延伸部上设有同轴线的贯穿孔。采用这样设计的目的是,展示了刀具导向定位组件的具体结构,加工定位块可以进行更换,满足不同针齿壳零件加工要求,在对分度孔加工过程中,在钻孔和铰孔转换过程中,能够保证钻孔定位孔和铰孔定位孔重合精度,能够防止在进行钻孔操作的钻头和铰孔偏移,完成钻孔和铰孔一体式操作。Further, the tool guiding and positioning assembly includes a positioning ring sleeved on the outside of the positioning shaft, an auxiliary hole processing positioning block placed on the positioning ring and sleeved on the outside of the positioning shaft, and a positioning pin. The auxiliary hole processing positioning block has a The first positioning through hole that the positioning pin extends into, the second positioning through hole coaxial with the first positioning through hole is provided on the described positioning ring, and the positioning pin is penetrated through the first positioning through hole and the second positioning through hole. In the positioning through hole, the auxiliary hole processing positioning block has a first horizontal extension connected to the side, a vertical extension connected to the lower part and a second horizontal extension connected to the vertical extension; the second The first horizontal extension part and the second horizontal extension part are provided with coaxial through holes. The purpose of adopting this design is to show the specific structure of the tool guide and positioning assembly. The processing positioning block can be replaced to meet the processing requirements of different pin gear housing parts. Among them, it can ensure the coincidence accuracy of the drilling positioning hole and the reaming positioning hole, and can prevent the drill bit and reaming hole deviation during the drilling operation, and complete the integrated operation of drilling and reaming.

进一步地,所述定位轴的一端穿出至辅助孔加工定位块外且该端螺接有一压紧螺母,所述压紧螺母的上端穿设有水平螺杆。采用这样设计的目的是,方便对辅助孔加工定位块的压紧。Further, one end of the positioning shaft passes out of the auxiliary hole processing positioning block, and a compression nut is screwed to the end, and a horizontal screw is threaded on the upper end of the compression nut. The purpose of adopting such a design is to facilitate the compression of the positioning block for auxiliary hole processing.

进一步地,所述水平螺杆的一端设有径向凸环。采用这样设计的目的是,避免水平螺杆从压紧螺母上脱离。Further, one end of the horizontal screw is provided with a radial protruding ring. The purpose of adopting such a design is to prevent the horizontal screw from detaching from the compression nut.

进一步地,所述座体包括底座,所述第二齿盘固定在底座上,所述底座上设有用于与升降轴滑配合的轴孔,所述第二齿盘上设有与轴孔同轴线供升降轴伸出的齿盘孔。采用这样设计的目的是,展示了座体的具体结构,结构简单,便于制造。Further, the base body includes a base, the second toothed disc is fixed on the base, the base is provided with a shaft hole for slidingly fitting with the lifting shaft, and the second toothed disc is provided with a Axis is provided for the sprocket hole that lifting shaft stretches out. The purpose of adopting such a design is to demonstrate the specific structure of the seat body, which is simple in structure and easy to manufacture.

进一步地,所述传动机构包括穿设于底座中的转动轴、与转动轴置于底座外的那一端连接用于驱动转动轴转动的转动手柄和其轴心与转动轴连接固定的偏心轮;所述偏心轮的上部可与升降轴的下端相抵致使升降轴向上移动。采用这样设计的目的是,展示了传动机构的具体结构,结构简单,便于制造。Further, the transmission mechanism includes a rotating shaft passing through the base, a rotating handle connected to the end of the rotating shaft outside the base for driving the rotating shaft to rotate, and an eccentric wheel whose axis is fixedly connected to the rotating shaft; The upper part of the eccentric wheel can resist the lower end of the lifting shaft so that the lifting shaft moves upward. The purpose of adopting such a design is to demonstrate the specific structure of the transmission mechanism, which is simple in structure and easy to manufacture.

进一步地,所述升降轴的一端伸出齿盘孔外深伸入至所述定位轴的下端设有的孔中并与定位轴连接,其中,所述升降轴与定位轴同轴线。采用这样设计的目的是,保证升降轴的推顶效果。Further, one end of the lifting shaft protrudes from the hole of the toothed plate and extends deeply into the hole provided at the lower end of the positioning shaft and is connected with the positioning shaft, wherein the lifting shaft and the positioning shaft are coaxial. The purpose of adopting such a design is to ensure the pushing effect of the lifting shaft.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2是本发明的辅助孔加工定位块的结构示意图。Fig. 2 is a schematic structural view of the auxiliary hole machining positioning block of the present invention.

图3是图2的A-A向视图。Fig. 3 is a view along the line A-A of Fig. 2 .

图4是针齿壳的结构示意图。Fig. 4 is a schematic diagram of the structure of the pinion housing.

图5是图4的B-B向视图。Fig. 5 is a B-B arrow view of Fig. 4 .

图中所述:1、针齿壳定位机构;101、定位轴;102、定位套;103、定位板;1031、搁置端面;1032、凸台;1041、下压板;1042、上抵板;1043、调节螺栓;1044、支承螺栓;1045、下凸部;1046、上凸部;1051、定位环;1052、辅助孔加工定位块;1053、定位销;1054、第一定位通孔;1055、第二定位通孔;1056、第一水平延伸部;1057、竖直延伸部;1058、第二水平延伸部;1059、贯穿孔;2、第一齿盘;201、转动刻度标示;3、座体;301、底座;302、轴孔;4、第二齿盘;401、0刻度标示;5、升降轴;6、传动机构;601、转动轴;602、转动手柄;603、偏心轮;7、压紧螺母;8、水平螺杆;801、径向凸环。Described in the figure: 1, pin gear housing positioning mechanism; 101, positioning shaft; 102, positioning sleeve; 103, positioning plate; 1031, shelving end face; 1032, boss; , adjusting bolt; 1044, support bolt; 1045, lower convex part; 1046, upper convex part; 1051, positioning ring; 1052, auxiliary hole processing positioning block; 1053, positioning pin; Two positioning through holes; 1056, the first horizontal extension; 1057, the vertical extension; 1058, the second horizontal extension; 1059, the through hole; 2, the first tooth plate; 201, the rotation scale mark; ; 301, base; 302, shaft hole; 4, second toothed plate; 401, 0 scale mark; 5, lifting shaft; 6, transmission mechanism; 601, rotating shaft; 602, rotating handle; 603, eccentric wheel; Compression nut; 8, horizontal screw rod; 801, radial protruding ring.

具体实施方式detailed description

下面结合附图对本做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.

如图1、图2、图3、图4和图5所示,本发明一种针齿壳针齿孔加工夹具,其中,针齿孔在图4和图5中,用a标示出来,针齿壳针齿孔加工夹具的结构,包括针齿壳定位机构1,其下端固定有周壁上设有转动刻度标示201的第一齿盘2;座体3,置于针齿壳定位机构1的下方其上端固定有第二齿盘4,所述第二齿盘4的周壁上设有0刻度标示401,所述第二齿盘4的上端面上设有用于与所述第一齿盘2的下端面上的环形齿啮合;升降轴5,滑动配合于座体3中且其一端穿过座体3至所述针齿壳定位机构1中并与针齿壳定位机构1轴向限位周向转动,针齿壳定位机构1的转动轴线、针齿壳定位机构1上的针齿壳转动轴线、第一齿盘2的转动轴线、第一齿盘2的啮合圆轴线以及第二齿盘4的啮合圆轴线在同一直线上;和传动机构6,与升降轴5相连用于推动针齿壳定位机构1向上移动直至所述针齿壳定位机构1可沿着升降轴5的中轴线转动。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a jig for processing the pin tooth hole of the pin gear shell according to the present invention, wherein the pin tooth hole is marked with a in Fig. 4 and Fig. 5, and the pin tooth hole The structure of the gear housing needle hole processing jig includes a pin gear housing positioning mechanism 1, the first tooth plate 2 with a rotating scale mark 201 on the peripheral wall is fixed at its lower end; Below its upper end is fixed with the second toothed disc 4, the peripheral wall of the second toothed disc 4 is provided with 0 scale mark 401, and the upper end surface of the described second toothed disc 4 is provided with for connecting with the first toothed disc 2. The ring gear on the lower end surface of the lower end face is engaged; the lifting shaft 5 is slidably fitted in the seat body 3 and one end thereof passes through the seat body 3 to the pin gear housing positioning mechanism 1 and is axially limited with the pin gear housing positioning mechanism 1 Circumferential rotation, the rotation axis of the pin gear housing positioning mechanism 1, the pin gear housing rotation axis on the pin gear housing positioning mechanism 1, the rotation axis of the first gear disc 2, the meshing circle axis of the first gear disc 2 and the second tooth The axis of the meshing circle of the disk 4 is on the same straight line; and the transmission mechanism 6 is connected with the lifting shaft 5 to push the pin gear housing positioning mechanism 1 to move upward until the pin gear housing positioning mechanism 1 can move along the central axis of the lifting shaft 5 turn.

所述针齿壳定位机构1包括与一端与升降轴5轴向限位的定位轴101、套设在定位轴101上的定位套102和套设在定位套102的上端外且与定位套102连接固定的定位板103,所述定位板103的上端具有用于搁置针齿壳的搁置端面1031,所述搁置端面1031上设有用于与针齿壳的中心孔配合的凸台1032,所述第一齿盘2套设于定位套102的下端外且定位套102连接固定,其中,所述升降轴5的中轴线、定位套102的转动轴线、定位板103的转动轴线和搁置端面1031上的针齿壳的转动轴线处于同一直线上。The pin gear housing positioning mechanism 1 includes a positioning shaft 101 axially limited by one end and the lifting shaft 5, a positioning sleeve 102 sleeved on the positioning shaft 101, and a positioning sleeve 102 sleeved on the upper end of the positioning sleeve 102 and connected to the positioning sleeve 102. Connect and fix the positioning plate 103, the upper end of the positioning plate 103 has a resting end surface 1031 for resting the pin-tooth case, and the resting end face 1031 is provided with a boss 1032 for cooperating with the center hole of the pin-tooth case. The first toothed disc 2 is sleeved outside the lower end of the positioning sleeve 102 and the positioning sleeve 102 is connected and fixed, wherein the central axis of the lifting shaft 5, the rotation axis of the positioning sleeve 102, the rotation axis of the positioning plate 103 and the resting end surface 1031 The axes of rotation of the pinion housings are on the same straight line.

所述定位板103的两侧设有用于夹持置于搁置端面1031上的针齿壳的夹紧组件,其中,夹紧组件包括下压板1041、上抵板1042、调节螺栓1043和支承螺栓1044;所述下压板1041与上抵板1042成上下间隔设置,其中,所述调节螺栓1043穿设于所述下压板1041与上抵板1042之间用于调节下压板1041与上抵板1042的间距,所述支承螺栓1044设于下压板1041和上抵板1042之间;所述下压板1041近上抵板1042的那一端面上设有用于夹持针齿壳的下凸部1045;所述上抵板1042近下压板1041的那一端面上设有用于夹持针齿壳的上凸部1046。Both sides of the positioning plate 103 are provided with a clamping assembly for clamping the gear housing placed on the end surface 1031, wherein the clamping assembly includes a lower pressing plate 1041, an upper abutting plate 1042, an adjusting bolt 1043 and a supporting bolt 1044 The lower pressing plate 1041 and the upper abutting plate 1042 are spaced up and down, wherein the adjusting bolt 1043 is inserted between the lower pressing plate 1041 and the upper abutting plate 1042 for adjusting the lower pressing plate 1041 and the upper abutting plate 1042 The supporting bolt 1044 is arranged between the lower pressing plate 1041 and the upper abutting plate 1042; the end surface of the lower pressing plate 1041 near the upper abutting plate 1042 is provided with a lower convex portion 1045 for clamping the pin gear housing; An upper protrusion 1046 for clamping the pin gear housing is provided on the end surface of the upper resisting plate 1042 near the lower pressing plate 1041 .

所述定位轴101的另一端穿出所述定位套102外且该端上设有用于辅助置于搁置端面1031上的针齿壳孔加工的刀具导向定位组件,其中,所述刀具导向定位组件包括套设在定位轴101外的定位环1051、置于定位环1051上套设在定位轴101外的辅助孔加工定位块1052和定位销1053,所述辅助孔加工定位块1052具有供定位销1053伸入的第一定位通孔1054,所述定位环1051上设有第一定位通孔1054同轴线的第二定位通孔1055,所述定位销1053穿设于所述第一定位通孔1054和第二定位通孔1055中,所述辅助孔加工定位块1052具有连接在侧部上的第一水平延伸部1056、连接在下部的竖直延伸部1057和与竖直延伸部1057相连的第二水平延伸部1058;所述第一水平延伸部1056和第二水平延伸部1058上设有同轴线的贯穿孔1059;所述定位轴101的一端穿出至辅助孔加工定位块1052外且该端螺接有一压紧螺母7,所述压紧螺母7的上端穿设有水平螺杆8;所述水平螺杆8的一端设有径向凸环801。The other end of the positioning shaft 101 passes out of the positioning sleeve 102 and is provided with a tool guiding and positioning assembly for assisting in the processing of the pin gear housing hole placed on the resting end surface 1031, wherein the tool guiding and positioning assembly It includes a positioning ring 1051 set outside the positioning shaft 101, an auxiliary hole processing positioning block 1052 and a positioning pin 1053 placed on the positioning ring 1051 and set outside the positioning shaft 101, and the auxiliary hole processing positioning block 1052 has a positioning pin for positioning 1053 into the first positioning through hole 1054, the positioning ring 1051 is provided with a second positioning through hole 1055 coaxial with the first positioning through hole 1054, the positioning pin 1053 is set through the first positioning through hole In the hole 1054 and the second positioning through hole 1055, the auxiliary hole processing positioning block 1052 has a first horizontal extension 1056 connected to the side, a vertical extension 1057 connected to the lower part, and a vertical extension 1057 connected to the vertical extension 1057. The second horizontal extension 1058; the first horizontal extension 1056 and the second horizontal extension 1058 are provided with a coaxial through hole 1059; one end of the positioning shaft 101 passes through the auxiliary hole processing positioning block 1052 And this end is screwed with a compression nut 7 , the upper end of the compression nut 7 is pierced with a horizontal screw 8 ; one end of the horizontal screw 8 is provided with a radial protruding ring 801 .

所述座体3包括底座301,所述第二齿盘4固定在底座301上,所述底座301上设有用于与升降轴5滑配合的轴孔302,所述第二齿盘4上设有与轴孔302同轴线供升降轴5伸出的齿盘孔;所述传动机构6包括穿设于底座301中的转动轴601、与转动轴601置于底座301外的那一端连接用于驱动转动轴601转动的转动手柄602和其轴心与转动轴601连接固定的偏心轮603;所述偏心轮603的上部可与升降轴5的下端相抵致使升降轴5向上移动;所述升降轴5的一端伸出齿盘孔外深伸入至所述定位轴101的下端设有的孔中并与定位轴101连接,其中,所述升降轴5与定位轴101同轴线。The seat body 3 includes a base 301, the second toothed disc 4 is fixed on the base 301, the base 301 is provided with a shaft hole 302 for slipping with the lifting shaft 5, and the second toothed disc 4 is provided with There is a sprocket hole coaxial with the shaft hole 302 for the elevating shaft 5 to protrude; the transmission mechanism 6 includes a rotating shaft 601 pierced in the base 301, and is used for connecting with the end of the rotating shaft 601 placed outside the base 301 The rotating handle 602 that drives the rotating shaft 601 to rotate and the eccentric wheel 603 whose axis is connected to the rotating shaft 601 are fixed; the top of the eccentric wheel 603 can be offset against the lower end of the lifting shaft 5 to cause the lifting shaft 5 to move upward; One end of the shaft 5 protrudes from the hole of the gear plate and extends deeply into the hole provided at the lower end of the positioning shaft 101 and is connected with the positioning shaft 101 , wherein the lifting shaft 5 and the positioning shaft 101 are coaxial.

本发明的工作原理:将需要钻铰孔的针齿壳放置到针齿壳定位机构1上并通过针齿壳定位机构定位,借助座体3的第二齿盘4与针齿壳定位机构1的第一齿盘2啮合限制住了针齿壳定位机构的周向转动,便可通过钻铰孔装置实施钻铰孔操作,再经过一次钻孔操作之后,再通过传动机构6工作,推动升降轴5向上移动并推动针齿壳定位机构1向上移动触发座体3的第二齿盘4与针齿壳定位机构1的第一齿盘2啮合失效,致使针齿壳定位机构1可沿升降轴的中轴线周向转动,由于针齿壳定位机构1的转动轴线、针齿壳定位机构1上的针齿壳转动轴线、第一齿盘2的转动轴线、第一齿盘2的啮合圆轴线以及第二齿盘4的啮合圆轴线在同一直线上;通过按照转动刻度标示,转动第一齿盘2一角度,转动针齿壳定位机构1也转动该角度,针齿壳也跟着转动了该角度,也就是实现了针齿壳转动角度的精准调控,之后借助针齿壳定位机构1的重力作用,针齿壳定位机构1的第一齿盘2又重新与座体3的第二齿盘4啮合,限制住了针齿壳定位机构的周向转动,便可通过孔加工装置对针齿壳实施第二个孔钻孔操作,以此类推直至在针齿壳上钻完实际所需的孔,拔出定位销1053,转动辅助孔加工定位块1052,将辅助孔加工定位块1052的铰孔定位孔对准所钻孔,用之后按照上述一样的方法对每个钻出的孔进行铰孔操作,经过上述的操作,该夹具实现针齿壳按照实际所需的角度精确的转动并定位,利用定位块对刀具精准定位并导向,致使针齿孔上加工出的分度孔分布均匀,位置精度和尺寸精度准确,保证针齿壳上针齿孔的加工精度,致使针齿壳的性能较好,针齿壳的使用寿命高。The working principle of the present invention: place the pin gear housing that needs to be drilled and reamed on the pin gear housing positioning mechanism 1 and position it through the pin gear housing positioning mechanism. The meshing of the first toothed plate 2 restricts the circumferential rotation of the pin gear housing positioning mechanism, and the drilling and reaming operation can be implemented through the drilling and reaming device. After another drilling operation, the transmission mechanism 6 works to promote the lifting The shaft 5 moves upwards and pushes the gear housing positioning mechanism 1 to move upwards, triggering the engagement of the second gear plate 4 of the base body 3 with the first gear disc 2 of the gear housing positioning mechanism 1, causing the gear housing positioning mechanism 1 to move up and down. The central axis of the shaft rotates in the circumferential direction, due to the rotation axis of the pin gear housing positioning mechanism 1, the pin gear housing rotation axis on the pin gear housing positioning mechanism 1, the rotation axis of the first toothed disc 2, and the meshing circle of the first toothed disc 2 The axis and the meshing circle axis of the second toothed disc 4 are on the same straight line; by rotating the first toothed disc 2 by an angle according to the rotation scale, the pin gear housing positioning mechanism 1 also rotates by this angle, and the pin gear housing also rotates accordingly. This angle, that is, realizes the precise control of the rotation angle of the pin gear housing. Then, with the help of the gravity of the pin gear housing positioning mechanism 1, the first tooth plate 2 of the pin gear housing positioning mechanism 1 is reconnected with the second tooth of the seat body 3. The meshing of disc 4 restricts the circumferential rotation of the pin gear housing positioning mechanism, and the second hole drilling operation can be performed on the pin gear housing through the hole processing device, and so on until the actual required drilling is completed on the pin gear housing. For the hole, pull out the positioning pin 1053, turn the auxiliary hole processing positioning block 1052, align the reaming positioning hole of the auxiliary hole processing positioning block 1052 with the drilled hole, and then carry out the same method for each drilled hole after use. Reaming operation, after the above operations, the fixture can realize the precise rotation and positioning of the pin tooth housing according to the actual required angle, and use the positioning block to accurately position and guide the tool, so that the indexing holes processed on the pin tooth hole are evenly distributed , Position accuracy and dimensional accuracy are accurate, ensuring the machining accuracy of the pin holes on the pin gear housing, resulting in better performance of the pin gear housing and high service life of the pin gear housing.

综上所述可知,本发明的夹具能够实现针齿壳的加工定位,按照实际所需的角度精确的转动并定位,利用定位块对刀具进行定位导向,实现工件夹紧、工件分度定位、刀具导向定位功能的统一,保证致使针齿孔上加工出的分度孔的分度精度和尺寸精度。To sum up, it can be seen that the fixture of the present invention can realize the processing and positioning of the pin gear housing, accurately rotate and position according to the actual required angle, use the positioning block to position and guide the tool, and realize workpiece clamping, workpiece indexing positioning, The unification of tool guiding and positioning functions ensures the indexing accuracy and dimensional accuracy of the indexing holes machined on the needle tooth holes.

以上仅就本发明的最佳实施例作了说明,但不能理解为是对权利要求的限制。本发明不仅限于以上实施例,凡在本发明的独立权利要求的保护范围内所作的各种变化均在本的保护范围内。The above are only descriptions of the preferred embodiments of the present invention, but should not be construed as limiting the claims. The present invention is not limited to the above embodiments, and all changes made within the protection scope of the independent claims of the present invention are within the protection scope of the present invention.

Claims (10)

1. a pin wheel housing pin perforation clamp for machining, it is characterised in that: it includes
Pin wheel housing detent mechanism (1), its lower end is fixed with perisporium and is provided with the first fluted disc (2) rotating scale sign (201);
Pedestal (3), its upper end, lower section being placed in pin wheel housing detent mechanism (1) is fixed with the second fluted disc (4), described second fluted disc (4) perisporium be provided with 0 scale indicate (401), the upper surface of described second fluted disc (4) be provided with for described first fluted disc (2) the annular tooth engagement on lower surface;
Lifting shaft (5), is snug fit in pedestal (3) and its one end passes in pedestal (3) extremely described pin wheel housing detent mechanism (1) And circumferentially rotate with pin wheel housing detent mechanism (1) axial limiting, the pivot center of pin wheel housing detent mechanism (1), pin wheel housing position Pin wheel housing pivot center, the pivot center of the first fluted disc (2), the engagement circular shaft line of the first fluted disc (2) and in mechanism (1) The engagement circular shaft line of two fluted discs (4) is on the same line;
With drive mechanism (6), it is connected with lifting shaft (5) for promoting pin wheel housing detent mechanism (1) to be move upwardly until described pin Tooth shell detent mechanism (1) can rotate along the axis of lifting shaft (5).
A kind of pin wheel housing pin perforation clamp for machining the most according to claim 1, it is characterised in that: described pin wheel housing localization machine The positioning sleeve that structure (1) includes the locating shaft (101) with one end and lifting shaft (5) axial limiting, is set on locating shaft (101) And be set in outside the upper end of positioning sleeve (102) and be connected fixing location-plate (103), described location with positioning sleeve (102) (102) The upper end of plate (103) has shelves end face (1031) for shelve pin wheel housing, described in shelve end face (1031) be provided with for The boss (1032) coordinated with the centre bore of pin wheel housing, described first fluted disc (2) is sheathed on outside the lower end of positioning sleeve (102) and fixed Position set (102) connects fixing, and the both sides of described location-plate (103) are provided with and are placed in, for clamping, the pin tooth shelved on end face (1031) The clamp assembly of shell, the axis of described lifting shaft (5), the pivot center of positioning sleeve (102), the rotary shaft of location-plate (103) Line is on same straight line with the pivot center of the pin wheel housing shelved on end face (1031),
The other end of described locating shaft (101) passes described positioning sleeve (102), and outward and this end is provided with to be placed in for auxiliary and shelves The cutter guide-localization assembly of the pin wheel housing hole machined on end face (1031).
A kind of pin wheel housing pin perforation clamp for machining the most according to claim 2, it is characterised in that: described clamp assembly includes Lower platen (1041), upper follow block (1042), regulation bolt (1043) and bolt (1044);Described lower platen (1041) is with upper Follow block (1042) become between the upper and lower every setting, wherein, described regulation bolt (1043) be arranged in described lower platen (1041) with on support Being used for the spacing regulating lower platen (1041) with upper follow block (1042) between plate (1042), described bolt (1044) is located at down Between pressing plate (1041) and upper follow block (1042).
A kind of pin wheel housing pin perforation clamp for machining the most according to claim 3, it is characterised in that: described lower platen (1041) That end face of nearly upper follow block (1042) is provided with the lower protuberance (1045) for clamping pin wheel housing;Described upper follow block (1042) is near That end face of lower platen (1041) is provided with the upper convex portion (1046) for clamping pin wheel housing.
A kind of pin wheel housing pin perforation clamp for machining the most according to claim 2, it is characterised in that: described cutter guide-localization Assembly includes being set in the outer locating ring (1051) of locating shaft (101), is placed on locating ring (1051) and is set in locating shaft (101) Outer via hole locating and machining block (1052) and alignment pin (1053), described via hole locating and machining block (1052) has for fixed The first positioning through hole (1054) that position pin (1053) is stretched into, it is same that described locating ring (1051) is provided with the first positioning through hole (1054) Second positioning through hole (1055) of axis, described alignment pin (1053) is arranged in described first positioning through hole (1054) and second to be determined In position through hole (1055), described via hole locating and machining block (1052) has the first horizontal extension being connected on sidepiece (1056) the vertical extension (1057), being connected to bottom and the second horizontal extension being connected with vertical extension (1057) (1058);Described first horizontal extension (1056) and the second horizontal extension (1058) are provided with the through hole of coaxial line (1059).
A kind of pin wheel housing pin perforation clamp for machining the most according to claim 5, it is characterised in that: described locating shaft (101) One end pass to via hole locating and machining block (1052) that outward and this end is bolted with a clamp nut (7), described clamp nut (7) Upper end be equipped with horizontal screw bolt (8).
A kind of pin wheel housing pin perforation clamp for machining the most according to claim 6, it is characterised in that: described horizontal screw bolt (8) One end be provided with radial convex loop (801).
A kind of pin wheel housing pin perforation clamp for machining the most according to claim 2, it is characterised in that: described pedestal (3) includes Base (301), described second fluted disc (4) is fixed on base (301), described base (301) be provided with for lifting shaft (5) The axis hole (302) of sliding fit, described second fluted disc (4) is provided with the fluted disc stretched out with axis hole (302) coaxial line for lifting shaft (5) Hole.
A kind of pin wheel housing pin perforation clamp for machining the most according to claim 8, it is characterised in that: described drive mechanism (6) It is placed in base (301) that one end outward including the rotary shaft (601) being arranged in base (301) with rotary shaft (601) and is connected use The eccentric fixed it is connected with rotary shaft (601) in the turning handle (602) driving rotary shaft (601) to rotate and its axle center (603);The top of described eccentric (603) can offset with the lower end of lifting shaft (5) and cause lifting shaft (5) to move up.
A kind of pin wheel housing pin perforation clamp for machining the most according to claim 8, it is characterised in that: described lifting shaft (5) One end is stretched out and is deeply stretched to outside fluted disc hole be connected in the hole that the lower end of described locating shaft (101) is provided with and with locating shaft (101), its In, described lifting shaft (5) and locating shaft (101) coaxial line.
CN201610861159.1A 2016-09-29 2016-09-29 A kind of pin wheel housing needle perforation clamp for machining Expired - Fee Related CN106312561B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112247251A (en) * 2020-10-19 2021-01-22 中能(天津)智能传动设备有限公司 A needle-tooth shell single-tooth pusher tooling
CN113814760A (en) * 2021-10-19 2021-12-21 重庆翰源达机械制造有限公司 Universal drilling clamp
CN116275305A (en) * 2023-02-16 2023-06-23 上海羿弓精密科技有限公司 Needle gear shell machining device, needle gear shell machining process and needle gear shell

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Publication number Priority date Publication date Assignee Title
CN112247251A (en) * 2020-10-19 2021-01-22 中能(天津)智能传动设备有限公司 A needle-tooth shell single-tooth pusher tooling
CN113814760A (en) * 2021-10-19 2021-12-21 重庆翰源达机械制造有限公司 Universal drilling clamp
CN113814760B (en) * 2021-10-19 2024-01-12 深圳市昭合科技有限公司 Universal drilling fixture
CN116275305A (en) * 2023-02-16 2023-06-23 上海羿弓精密科技有限公司 Needle gear shell machining device, needle gear shell machining process and needle gear shell
CN116275305B (en) * 2023-02-16 2024-04-16 上海羿弓精密科技有限公司 Needle gear shell machining device, needle gear shell machining process and needle gear shell

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