CN106307813A - Device and method for automatically measuring width of rubber shoe foxing - Google Patents
Device and method for automatically measuring width of rubber shoe foxing Download PDFInfo
- Publication number
- CN106307813A CN106307813A CN201610890996.7A CN201610890996A CN106307813A CN 106307813 A CN106307813 A CN 106307813A CN 201610890996 A CN201610890996 A CN 201610890996A CN 106307813 A CN106307813 A CN 106307813A
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- Prior art keywords
- foxing
- ram
- motor
- controller
- display
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D1/00—Foot or last measuring devices; Measuring devices for shoe parts
- A43D1/08—Measuring devices for shoe parts
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- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a device for automatically measuring width of a rubber shoe foxing. The device comprises a ranging mechanism arranged on a foxing machine, wherein the ranging mechanism comprises a fixed seat, guide rails mounted on the fixed seat, a ram arranged on the guide rails in a sleeving manner and a motor for driving the ram to perform reciprocating motion back and forth along the guide rails; axes of the guide rails are perpendicular to an axis of the foxing on the foxing machine; laser ranging sensors are mounted on the ram, and a control cabinet is mounted on the fixed seat; a display and input/output device and a controller are mounted in the control cabinet, and the controller is connected with the display and input/output device through a display and input/output interface circuit, is connected with the laser ranging sensors through a sensor interface circuit, is connected with the motor through a motor drive interface circuit and is connected with a mobile terminal through a wireless communication module. The device is simple in structure, can replace manual work to perform automatic measurement, is high in measurement speed, acquires an accurate measurement result, realizes real-time feedback of information, improves working efficiency, and saves raw materials and production cost.
Description
Technical field
The invention belongs to rubber overshoes class automatically processing device technical field, especially a kind of Foxing strip for rubber shoes width is measured automatically
Device and method.
Background technology
Foxing strip for rubber shoes be a kind of around and post in rubber overshoes sole side, play the flat rubber bar of decoration functions,
Rubber, through high-temperature heating, becomes flat-shaped output, passes sequentially through carry-over pinch rolls, tank, powder groove after extruding or rolling, the most again by
Conveyer belt is sent to detection and cuts off link.
During transmission after foxing output, owing to foxing has been at the soft state under the influence of high temperature and front
The rotating speed of rear haulage roller may change in running, it is impossible to the moment keeps consistent, thus can be to softer the enclosing of material
Bar stretches, then after tank cooling with powder groove, its width is just it may happen that change, and the specification requirement with original setting is not
Symbol, the foxing required in order to avoid falling short of specifications enters subsequent production streamline, it is ensured that every foxing all meets product specification
Requirement, needs the foxing of each output is carried out width measure.
At present in the width measure way of Foxing strip for rubber shoes, mainly measured by artificial use millimeter rule and sentence
Disconnected, owing to this work repeatability is high, longevity of service, easily produce fatigue, thus cause measurement result inaccurate, and workman
From as improving work efficiency, can keep higher measuring speed, these reasons all may cause measurement error to exist, and measures by mistake
The existence of difference directly results in again screening error, it is possible to makes the product of requirement up to specification originally, is considered defective product
Product and abandon, cause raw-material waste, moreover, measurement result to foxing on each production line, and being abandoned
Substandard product quantity, be difficult to manually add up in the very first time, as production manager also be difficult to the very first time understand
Production status on each production line, thus the supervision that exercises supervision workman, reduce unnecessary waste.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of Foxing strip for rubber shoes width self-operated measuring unit, this dress
Put simple in construction, it is possible to replacing the most automatically measuring, measuring speed is fast, and measurement result is accurate, and metrical information is the most anti-
Feed supervisor, improves work efficiency, saves and produces raw material and production cost.
To achieve these goals, the technical solution used in the present invention is: a kind of Foxing strip for rubber shoes width self-operated measuring unit,
Including the ranging mechanism being set up on enclosure bar machine, ranging mechanism includes fixing seat, the guide rail being installed on fixing seat, is sheathed on and leads
Ram on rail, drive the motor that ram moves back and forth back and forth along guide rail, rail axis and the foxing axis on enclosure bar machine in
Vertical relation, ram is provided with laser range sensor, and fixing seat is provided with switch board, switch board is provided with display with
Input/output unit, controller, controller is connected with input/output unit with display with input/output interface circuit by display,
Controller is connected with laser range sensor by sensor interface circuitry, and controller drives interface circuit and motor by motor
Connecting, controller is connected with mobile terminal by wireless telecommunications.
Further, described fixing seat includes the left and right pedestal being distributed in enclosure bar machine both sides in tiled configuration, left and right pedestal
Between connected by 2 guide rails, be additionally provided with screw mandrel between 2 guide rails, screw mandrel one end is connected with motor output shaft, the screw mandrel other end
Being installed on fixing seat by bearing and bearing block, described ram is arranged on guide rail and ram is suspended in above foxing, screw mandrel
Threaded through ram and being formed with ram.
Further, also including that acousto-optic hint device, acousto-optic hint device include LED light and buzzer, acousto-optic carries
Showing device is connected with controller with input/output interface circuit also by described display.
Further, described display and input-output unit include liquid crystal display and matrix keyboard.
Further, described motor uses four phase step motor or DC servo motor with encoder.
Goal of the invention two: present invention also offers a kind of employing Foxing strip for rubber shoes width self-operated measuring unit and measure rubber overshoes
The method of foxing width, it is characterised in that comprise the steps: that 1. device powers on, system carries out initializing self-inspection, arranges foxing
Normal width specification and range of error thereof;2. foxing output and by conveyer belt be sent to distance equipment 20cm at time, starter
Run;3. after device startup optimization, described driving motor rotates, and drives screw mandrel to rotate, and the rotation of described screw mandrel drives
Ram carries out transverse shifting, so that laser range sensor moves measurement;The most described laser range sensor is in detection
Before foxing, the measurement distance value between laser range sensor and conveyer belt is designated as h1, when foxing being detected, its measure away from
Distance values changes, and is designated as h2, described controller starts timing, until measuring distance value again become h1, stop timing, described
Controller will record timing time t automatically1;5., after 4. step completes, described motor starts reversion, and described controller record is reverse
The timing time t measured2;6. t=(t average time of one-shot measurement is calculated1+t2)/2;7. ram is drawn according to the rotating speed of motor
Movement speed v;8. by step 6., step 7. can obtain surveyed foxing width d=t × v.
Using such scheme, the present invention only just can measure the width of foxing by high-precision laser range sensor
Degree, measuring method is as follows: by the distance value h between Laser Measurement distance measuring sensor respectively to conveyer belt1, laser ranging sensing
Device is to the distance value h between foxing2, and record when distance value is from h1Become distance value h2Rear duration, then ask for laser
The translational speed of distance measuring sensor, just can calculate the width value of tested foxing;And the foxing width value measured can be by wireless
Communication transfer is to host computer, and host computer has good human-computer interaction interface, and communication is smooth, makes user can realize remotely controlling
Function, very first time understanding operating performance of plant and foxing output qualification rate state, adjust each institutional control of equipment in time
Relation processed, thus ensure that foxing output qualification rate is maintained at higher level.The hardware configuration of the present invention is simple, controls processing ease
Realizing, measurement result is accurate, and measuring speed is fast, it is possible to replace the most automatically measuring, Real-time Feedback duty and result,
It is properly functioning that plant running debugging process does not delay equipment.
The invention will be further described below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Accompanying drawing 1 is the system block diagram of the specific embodiment of the invention;
Accompanying drawing 2 is the hardware principle block diagram of the specific embodiment of the invention;
Accompanying drawing 3 is the hardware block diagram of the specific embodiment of the invention;
Accompanying drawing 4 is the measuring method flow chart of the specific embodiment of the invention;
Accompanying drawing 5 is the host computer monitoring software architecture principle block diagram measuring method flow chart of the specific embodiment of the invention;
Accompanying drawing 6 is the circuit diagram of the specific embodiment of the invention;
Controller 1, motor-driven unit 2, motor 19, winding displacement 21, screw mandrel 14, left pedestal 11, Right socle 20, guide rail 13, foxing
Machine 29, conveyer belt 30, ram 15, winding displacement 18, foxing 16, switch board 25,
Sensor unit 3, laser range sensor 17,
Display with input-output unit 4, liquid crystal display 24, matrix keyboard 22, acousto-optic hint device 27,
Monitor Computer Control System unit 5, wireless communication module 28, mobile terminal 35, self-operated measuring unit carry out quantity increase with
Reduce that operation 31, the current operating state of self-operated measuring unit carry out inquiring about 32, self-operated measuring unit carries out remote control function
33, measurement result carry out Real-time Feedback 34,
MCU6, motor drive interface circuit 7, sensor interface circuitry 8, display to connect with input/output interface circuit 9, wireless telecommunications
Mouth circuit 10.
Detailed description of the invention
The specific embodiment of the present invention is Foxing strip for rubber shoes width self-operated measuring unit as shown in figures 1 to 6, and structure includes peace
In being loaded on switch board 25 and be provided with the controller unit 1 of MCU6 and respective peripheral circuit thereof, for the electricity of braking sensor carrier
Machine gear unit 2, for measuring the sensor unit 3 of foxing width, is installed on the interior display for man-machine interaction of switch board 25
With input-output unit 4, the Monitor Computer Control System unit 5 remotely monitored for user;Its concrete structure include ranging mechanism,
Switch board 25, ranging mechanism is set up on enclosure bar machine 29, ranging mechanism include fixing seat, the guide rail 13 being installed on fixing seat,
The ram 15 that is sheathed on guide rail 13, drive the motor 19 that ram 15 moves back and forth back and forth along guide rail 13, guide rail 13 axis with
The foxing 16 perpendicular relation of axis on enclosure bar machine 29, ram 15 is provided with laser range sensor 17, and switch board 25 is installed
On fixing seat, being provided with display and input/output unit, controller 1 in switch board 25, controller 1 includes MCU6 and corresponding
Peripheral interface circuit, the MCU6 in controller 1 used in the present invention, use two-sided PCB to carry single-chip microcomputer or ARM or DSP
Mini system or directly use small PLC, to reduce the volume of board area and switch board 25.Controller 1 is by showing with defeated
Entering output interface circuit 9 and display is connected with input/output unit 4, controller 1 is by sensor interface circuitry 8 and laser ranging
Sensor 17 connects, and controller 1 drives interface circuit 7 to be connected with motor 19 by motor, and controller 1 passes through wireless communication module
28 are connected with mobile terminal 35, and wireless communication module 28 is connected with MCU6 by wireless communication interface circuit 10.The present invention is made
Mobile terminal 35 include all kinds of communication apparatus such as mobile phone or panel computer.
Further, fixing seat includes the left and right pedestal 20 being distributed in enclosure bar machine 29 both sides in tiled configuration, left and right pedestal
Connected by front and back 2 guide rails 13 between 20 that (foxing 16 is fore-and-aft direction along conveyer belt 30 conveying direction, and its input is front
End, outfan is rear end), guide rail 13 be smooth circular shaft, these 2 smooth circular shafts across on left pedestal 11 with Right socle 20 and
To supporting fixation, being additionally provided with screw mandrel 14 between 2 guide rails 13, screw mandrel 14 one end is connected with motor 19 output shaft, screw mandrel 14
The other end is installed on left pedestal 11 by bearing and bearing block, and ram 15 is arranged on guide rail 13 and ram 15 is suspended in foxing
Above in the of 16, screw mandrel 14 is threadeded through ram 15 and being formed with ram 15.
Motor 19 used in the present invention uses four phase step motor or DC servo motor with encoder, four phase steppings
Motor or DC servo motor rotating shaft with encoder screw mandrel T-shaped with rustless steel 14 one end are connected, the T-shaped screw mandrel of rustless steel 14 another
End is connected to screw mandrel 14 bearing block, and screw mandrel 14 bearing block is placed on the left pedestal 11 of appliance stand.The control signal of motor 19
Line is connected to binding post by winding displacement 21, binding post be connected to motor-drive circuit module 7, for preventing motor 19 from operating
Time the strong vibration that brings bring impact to ranging mechanism, between motor 19 and Right socle 20, place cushion blocking.
Laser range sensor 17 carrier used in the present invention uses the ram 15 of aluminum, and the ram 15 of aluminum leaves use
It is provided with the screw that screw mandrel 14 T-shaped with rustless steel coordinates, ram 15 in the middle of the dead slot that laser range sensor 17 is installed, ram 15
Before and after two ends be each passed through 2 smooth circular shafts, the balance forming front and back end is fixed.Drive stainless by the rotating of motor 19
The T-shaped screw mandrel of steel 14 carries out forward and reverse, so that ram 15 can move left and right, smooth by two in moving process
Circular shaft 13 supports two ends balance, and crosses two circular grooves of smooth circular shaft 13 at ram 15 two ends built with ball, it is ensured that ram
15 can steady and smooth move;Can slot according to laser range sensor 17 quantity on ram 15, laser range sensor
17 quantity are the most, and measured result is the most accurate, and particular number can require to select according to factory's available accuracy, selects under normal circumstances
Selecting two laser range sensors 17 to be advisable, ram 15 center is provided with binding post, by winding displacement 18 by each laser
Distance measuring sensor 17 is directly connected to the MCU6 in the controller 1 in switch board 25.
Laser range sensor 17 used in the present invention uses reflecting type high precision laser range sensor 17.Its
Certainty of measurement, up to 0.2mm, output switch parameter, measures scope 65 to 105mm adjustable, and independent power supply is powered, power supply voltage range
For direct current 10V to 30V, self-powered protection circuit is protected with reversed polarity instantaneous overvoltage, formally measures before work starts and needs biography
Sensor preheats, to improve certainty of measurement.
The display of the present invention and input-output unit 4 include liquid crystal display 24 and matrix keyboard 22, and it also includes acousto-optic
Suggestion device 27, acousto-optic hint device 27 includes LED light and buzzer, and acousto-optic hint device 27 is also by display and input
Output interface circuit 9 is connected with controller 1.Liquid crystal display 24 is used for showing present apparatus working time and date, just
Initial value, parameter value, Product checking quantity, Product checking qualification rate, matrix keyboard 22 sets and system for initial value, parameter value
The setting of function, acousto-optic hint module is reported to the police with the device state of emergency for display device work at present running status.
Liquid crystal display 24 uses 12864 specifications, can show that the work of current self-operated measuring unit runs time and work
On the date, the work that in can checking first 5 days, this device every day is concrete runs time and date, it is also possible to show that this batch is surveyed
The normal width of foxing 16 and range of error, simultaneously can also Dynamic Announce current production amount detection, Product checking is qualified
Rate information, it is possible to carry out the self-defined editor of display interface according to user's request.
Matrix keyboard 22 1 used in the present invention has 21 button compositions, includes the numeral keys of 0 to 9 respectively, confirms
Key, cancel key, increase key, reduce key, upwarding key, down Arrow, preheating function key, start key, close key, danger button key, look into
Seeing key, wherein the numeral keys of 0 to 9 for arbitrarily carrying out size combinations input, acknowledgement key and cancel key according to concrete numerical requirements
For to the confirmation of current input information and cancellation, increase key and carry out by adding or by subtracting with reducing key and being used for inputting numeral,
Upwarding key selects for moving up respectively or moving down with down Arrow, and preheating function key formally starts it for device
Before sensor is preheated, it is ensured that the certainty of measurement of sensor, start key and close key work for device start and stop,
Danger button key, under there is emergency, is forced to close down the device being currently running, and checks that key works for inquiry unit
Log information and other data messages.
LED light in acousto-optic hint module 27 used in the present invention is shown as green under equipment normal operating condition
Color, when equipment breaks down, LED light shows the red also constantly flicker with 0.5 second for interval, and buzzer sends same simultaneously
The tweeting sound of sample frequency, when equipment is off or forces to close down state, the continuously display redness of LED light.
The measuring method of Foxing strip for rubber shoes width self-operated measuring unit used in the present invention, its concrete grammar step is:
Step one, device power on, and carry out initializing self-inspection, and laser range sensor 17 preheats, and opens at self-operated measuring unit
Before beginning to measure work, by display and input-output unit 4, according to product specification requirement, set this batch foxing 16 and mark
Quasi-width and range of error thereof.
Step 2, foxing 16 output and by conveyer belt 30 be sent to distance equipment 20cm at time, press device start button,
Starter is run.
After step 3, device startup optimization, the MCU6 in controller 1 unit 1 provides control signal, controls motor and drives
Circuit module 7, is rotated by this module drive motor 19, thus drives the T-shaped screw mandrel of rustless steel 14 to rotate, thus drives aluminum
Ram 15 carries out transverse shifting, it is achieved laser range sensor 17 moves measurement.
Step 4, ram 15 keep constant at whole moving process camber, before foxing 16 being detected, and laser ranging
Distance measure between sensor 17 and conveyer belt 30 remains constant, is designated as h1, the foxing 16 on conveyer belt 30 has one
Fixed height, when laser range sensor 17 detects foxing 16, found range distance values changes, and is designated as h2, now MCU6
Starting timing, laser range sensor 17 continues to move to measure, until laser range sensor 17 measured value is by h2Become h1, enclose
Bar 16 width measure terminates, and MCU6 terminates timing and automatically records timing time t1。
After step 5, above-mentioned steps four complete, motor 19 starts reversion, drives ram 15 reversely to move, and MCU6 record is anti-
To measure timing time and be designated as t2, forward and reverse measurement process is a measurement cycle.
Step 6, t=(t average time of calculating one-shot measurement1+t2)/2.
Step 7, rotating speed according to motor 19 can obtain the movement speed v of ram 15.
Step 8, surveyed foxing 16 width d=t × v can be obtained by above-mentioned steps six, seven.
Wireless communication module 28 used in the present invention uses WIFI or GPRS communication modes, by equipment current operating state
It is uploaded to the mobile terminal such as mobile phone or panel computer 35, then by the host computer monitoring software number being arranged in mobile terminal 35
According to understanding and display, and in order to ensure that during remotely monitoring the data between distinct device will not clash and lose
Lose, by each equipment separately as a node, individually one IP address access network of distribution.Host computer monitoring software, can
With according to use need self-operated measuring unit is carried out quantity increase with minimizing operation 31, can current to self-operated measuring unit
Duty carries out inquiring about 32, self-operated measuring unit can also carrying out remote control function 33 and carry out its measurement result
Real-time Feedback 34 is with reference to Fig. 5.
The present invention is not limited to above-mentioned detailed description of the invention, and persons skilled in the art are according to disclosed by the invention interior
Hold, other multiple detailed description of the invention can be used to implement the present invention, or the design structure of every employing present invention and think of
Road, does simple change or change, both falls within protection scope of the present invention.
Claims (6)
1. a Foxing strip for rubber shoes width self-operated measuring unit, including the ranging mechanism being set up on enclosure bar machine, ranging mechanism includes
Fixing seat, the guide rail being installed on fixing seat, the ram being sheathed on guide rail, driving ram move back and forth back and forth along guide rail
Motor, rail axis and the perpendicular relation of foxing axis on enclosure bar machine, ram is provided with laser range sensor, fixing seat
On switch board is installed, switch board is provided with display with input/output unit, controller, controller by display with input defeated
Outgoing interface circuit is connected with input/output unit with display, and controller is by sensor interface circuitry with laser range sensor even
Connecing, controller drives interface circuit to be connected with motor by motor, and controller is connected with mobile terminal by wireless telecommunications.
Foxing strip for rubber shoes width self-operated measuring unit the most according to claim 1, it is characterised in that: described fixing seat include in
Tiled configuration is distributed in the left and right pedestal of enclosure bar machine both sides, is connected by 2 guide rails between the pedestal of left and right, between 2 guide rails also
Being provided with screw mandrel, screw mandrel one end is connected with motor output shaft, and the screw mandrel other end is installed on fixing seat by bearing and bearing block, institute
Stating ram to be arranged on guide rail and ram is suspended in above foxing, screw mandrel is threadeded through ram and being formed with ram.
Foxing strip for rubber shoes width self-operated measuring unit the most according to claim 1 and 2, it is characterised in that: also include that acousto-optic carries
Showing device, acousto-optic hint device includes LED light and buzzer, and acousto-optic hint device is also by described display and input and output
Interface circuit is connected with controller.
Foxing strip for rubber shoes width self-operated measuring unit the most according to claim 1, it is characterised in that: described display is defeated with input
Go out unit and include liquid crystal display and matrix keyboard.
Foxing strip for rubber shoes width self-operated measuring unit the most according to claim 1 and 2, it is characterised in that: described motor uses
Four phase step motor or DC servo motor with encoder.
6. one kind uses Foxing strip for rubber shoes width self-operated measuring unit as claimed in claim 1 or 2 to measure Foxing strip for rubber shoes width
The method of degree, it is characterised in that comprise the steps: that 1. device powers on, system carries out initializing self-inspection, arranges foxing standard width
Metric lattice and range of error thereof;2. foxing output and by conveyer belt be sent to distance equipment 20cm locate time, starter operation;③
After device startup optimization, described driving motor rotates, and drives screw mandrel to rotate, and the rotation of described screw mandrel drives ram to carry out
Transverse shifting, so that laser range sensor moves measurement;The most described laser range sensor detect foxing it
Before, the measurement distance value between laser range sensor and conveyer belt is designated as h1, when foxing being detected, it is measured distance value and occurs
Change, is designated as h2, described controller starts timing, until measuring distance value again become h1, stopping timing, described controller will
Automatically record timing time t1;5., after 4. step completes, described motor starts reversion, the meter that described controller record is reversely measured
Time time t2;6. t=(t average time of one-shot measurement is calculated1+t2)/2;7. the mobile speed of ram is drawn according to the rotating speed of motor
Degree v;8. by step 6., step 7. can obtain surveyed foxing width d=t × v.
Priority Applications (1)
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CN201610890996.7A CN106307813A (en) | 2016-10-12 | 2016-10-12 | Device and method for automatically measuring width of rubber shoe foxing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610890996.7A CN106307813A (en) | 2016-10-12 | 2016-10-12 | Device and method for automatically measuring width of rubber shoe foxing |
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CN201610890996.7A Pending CN106307813A (en) | 2016-10-12 | 2016-10-12 | Device and method for automatically measuring width of rubber shoe foxing |
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CN109001209A (en) * | 2018-05-29 | 2018-12-14 | 宁国中辰密封件有限公司 | A kind of injecting glue detection device of sealing strip |
CN109827535A (en) * | 2019-01-11 | 2019-05-31 | 湖南山力泰机电科技有限公司 | Adhesive tape shape detection system |
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CN103727876A (en) * | 2013-12-20 | 2014-04-16 | 西安理工大学 | Strip width and center measurement system and method based on parallel laser rays |
CN105486239A (en) * | 2016-01-04 | 2016-04-13 | 京东方科技集团股份有限公司 | Substrate test apparatus |
CN206213403U (en) * | 2016-10-12 | 2017-06-06 | 温州医科大学仁济学院 | Foxing strip for rubber shoes width self-operated measuring unit |
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CN101448143A (en) * | 2002-12-03 | 2009-06-03 | Og技术公司 | Apparatus and method for detecting surface defects on a workpiece such as a rolled/drawn metal bar |
CN101631666A (en) * | 2007-03-01 | 2010-01-20 | Vmi荷兰公司 | Device for manufacturing a rubber strip material |
JP2011007633A (en) * | 2009-06-25 | 2011-01-13 | Bridgestone Corp | Method and apparatus for detecting shape of band-shaped member, and apparatus for measuring displacement |
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