CN106300835A - High-accuracy semi-automatic lap wound coil winding machine - Google Patents
High-accuracy semi-automatic lap wound coil winding machine Download PDFInfo
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- CN106300835A CN106300835A CN201610831821.9A CN201610831821A CN106300835A CN 106300835 A CN106300835 A CN 106300835A CN 201610831821 A CN201610831821 A CN 201610831821A CN 106300835 A CN106300835 A CN 106300835A
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- hole
- circular cone
- decelerator
- motor
- voussoir
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
Abstract
The invention provides a kind of high-accuracy semi-automatic lap wound coil winding machine, it includes pedestal, winding mechanism, man machine interface and outer housing, and winding mechanism is located on pedestal, and outer housing shrouds on winding mechanism, and winding mechanism includes tonometer;Spindle motor;Spindle motor encoder;Leading screw, one end is connected with the output shaft of spindle motor;The axis of guide, be arranged in parallel with leading screw;Line mouth platform, is located at above leading screw, the axis of guide;Decelerator motor, decelerator motor encoder;Decelerator, is located at the output shaft of decelerator motor;Coil clamp, is located at the output shaft of decelerator;Thimble axle, is coaxially disposed with coil clamp, and coil clamp is supported in one end;Coil clamp, thimble axle and leading screw, the axis of guide be arranged in parallel;Retainer ring, the other end of thimble axle is located in retainer ring;Control module, is connected with spindle motor, spindle motor encoder, decelerator motor, motor for speed reducer encoder, is connected with man machine interface simultaneously.Man-machine interaction of the present invention, controls simple, efficiently.
Description
Technical field
The present invention relates to a kind of lap wound coil winding machine, particularly to a kind of, hollow-cup motor coil is carried out the high-accuracy of coiling
Semi-automatic lap wound coil winding machine.
Background technology
Along with developing rapidly of industrial technology, higher expectation and requirement, drag cup are constantly proposed the servo characteristic of motor
The technology barrier that motor is impassable owing to overcoming iron core motor so that it is have irreplaceablely in a lot of application scenarios
Position.
Hollow-cup motor is widely used in guided missile in military field, aircraft flight direction quickly regulates, high-tech area
Interior bionical artifucial limb, the driving of industrial robot product, the driving of domestic small electric apparatus, medical apparatus and instruments, mobile phone etc. in civil area, can
See and have been directed to major part industry and many products.Although, industry has released some full-automatic hollow cup coil winding machines, and
Also obtain some good coiling effects, but the excellent performance of hollow-cup motor do not fully realized, hinder its application,
The kind of corresponding drag cup coil winding machine is also few, and price is the most unattractive.
Summary of the invention
It is an object of the invention to provide the high-accuracy semi-automatic lap wound coil winding machine of one, to provide a kind of simple, accurate, certainly
Dynamic, efficient coil winding machine.
To achieve these goals, the present invention provides following technical scheme:
A kind of high-accuracy semi-automatic lap wound coil winding machine, including pedestal, winding mechanism, man machine interface and outer housing, described coiling
Mechanism is located on described pedestal, and described outer housing shrouds on described winding mechanism, and wherein, described winding mechanism includes: tonometer,
There is the copper cash of certain tensioning for output;Spindle motor, is used for exporting power;Spindle motor encoder, is used for gathering institute
State the rotational angle of the output shaft of spindle motor;Leading screw, one end is connected with the output shaft of described spindle motor, so that described leading screw
Motor drives described screw turns;The axis of guide, be arranged in parallel with described leading screw;Line mouth platform, is located on described leading screw, the axis of guide
Face, is used for arranging line mouth, and the height of described line mouth platform is less than the line outlet height of described tonometer, and described tonometer
Delivery outlet direction is vertical with the moving direction of described line mouth platform;Decelerator motor, is used for exporting power;Decelerator motor encoder
Device, for gathering the rotational angle of the output shaft of described decelerator motor;Decelerator, is located at the output of described decelerator motor
Axle;Coil clamp, is located at the output shaft of described decelerator;Thimble axle, is coaxially disposed with described coil clamp, and one end is supported described
Coil clamp;Further, described coil clamp, thimble axle and described leading screw, the axis of guide be arranged in parallel;Retainer ring, described thimble axle
The other end be located in described retainer ring;Control module, is connected with described spindle motor, decelerator motor, simultaneously with described people
Machine interface connects, to carry out data interaction.
Preferably, in above-mentioned high-accuracy semi-automatic lap wound coil winding machine, also include: rubber damper, be respectively arranged on guiding
The end, two ends of axle.
Preferably, in above-mentioned high-accuracy semi-automatic lap wound coil winding machine, also include: limit sensors, be respectively arranged on described
The end, two ends of leading screw, and be connected with described control module.
Preferably, in above-mentioned high-accuracy semi-automatic lap wound coil winding machine, described outer housing includes: door body and being used for is monitored described
The door body monitor that door body is opened, described door body monitor is connected with described control module.
Preferably, in above-mentioned high-accuracy semi-automatic lap wound coil winding machine, described door body monitor is magnetic button, and is positioned at institute
State inside door body.
Preferably, described coil clamp is located on the output shaft of described decelerator by self-centering fixture;Described self-centering
Fixture includes: sleeve, has a long through-hole, and described long through-hole inner surface is provided with female thread;First thread spindle, cylindrical, outward
Surface is provided with external screw thread, to be threadedly connected to inside described long through-hole the first end, and, it is provided with inside described first thread spindle
First circular cone through hole, described first circular cone through hole gradually increases to the second end end face from the first end end face of described first thread spindle
Add;Second thread spindle, cylindrical, outer surface is provided with external screw thread, to be threadedly connected to inside described long through-hole the second end, and
And, it being provided with the second circular cone through hole inside described second thread spindle, described second circular cone through hole is from the first of described second thread spindle
End end face is gradually increased to the second end end face;Described long through-hole, the first thread spindle, the first circular cone through hole, the second thread spindle, second
Circular cone through hole is coaxial, the second end end face of described first thread spindle, the second thread spindle the second end end face relative;Multiple first wedges
Block, elongated, it is positioned in described first circular cone through hole, length direction is consistent with the axis of described first circular cone through hole, cross section
Being gradually increased to the second end from the first end, outer surface is taper seat the inner surface being close to described first circular cone through hole, inner surface
For clamping described coil clamp;Multiple second voussoirs, elongated, be positioned in described second circular cone through hole, length direction with
The axis of described second circular cone through hole is consistent, and cross section is gradually increased to the second end from the first end, and outer surface is taper seat and is close to
The inner surface of described second circular cone through hole, inner surface is for clamping the output shaft of described decelerator.
Preferably, described first voussoir, the inner surface of the second voussoir are plane.
Preferably, described first voussoir, the second end end face of the second voussoir are plane.
Preferably, described self-centering fixture also includes: transition axle sleeve, cylindrically, is positioned at described sleeve inner, with described
Long through-hole is coaxial, and the first end is positioned at described first circular cone through hole, and the second end is positioned at described second circular cone through hole;And,
First end of described transition axle sleeve is provided with the first through gap, and described first voussoir can be certainly along the radial direction of described transition axle sleeve
By being located at movably in described first gap;Second end of described transition axle sleeve is provided with the second through gap, described second wedge
Block is freely movably located in described second gap along the radial direction of described transition axle sleeve.
Preferably, the first end end outer surface of described transition axle sleeve is provided with and coincide with described first circular cone through-hole inner surface
Taper seat;Second end end outer surface of described transition axle sleeve is provided with the circular cone coincideing with described second circular cone through-hole inner surface
Face.
Analyzing and understand, the high-accuracy semi-automatic lap wound coil winding machine that the present invention provides achieves closed loop, coiling essence on controlling
Degree is greatly improved, and the most also has a good man machine interface, facilitates the man-machine interaction of product of the present invention, controls simple, high
Effect.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention;
Fig. 2 is the structural representation of the winding mechanism of the embodiment of the present invention;
Fig. 3 is the cover structure schematic diagram of the embodiment of the present invention;
Fig. 4 is the perspective view of the self-centering fixture of the embodiment of the present invention;
Fig. 5 is the self-centering fixture sectional structure schematic diagram of the embodiment of the present invention;
Fig. 6 is the tube-in-tube structure schematic diagram of the self-centering fixture of the embodiment of the present invention;
Fig. 7 is the structural representation of the first thread spindle of the self-centering fixture of the embodiment of the present invention;
Fig. 8 is the structural representation of the first voussoir of the self-centering fixture of the embodiment of the present invention;
Fig. 9 is the structural representation of the transition axle sleeve of the self-centering fixture of the embodiment of the present invention;
Figure 10 is the structural representation of the second thread spindle of the self-centering fixture of the embodiment of the present invention;
Figure 11 is the structural representation of the second voussoir of the self-centering fixture of the embodiment of the present invention;
After the output shaft of the self-centering fixture that Figure 12 provides for the embodiment of the present invention and decelerator and coil clamp are connected
Cross-sectional schematic.
Detailed description of the invention
With detailed description of the invention, the present invention is described in further details below in conjunction with the accompanying drawings.
As shown in Figure 1-Figure 3, the embodiment of the present invention includes pedestal 1, winding mechanism 2, man machine interface 3 and outer housing 4.Coil winding machine
Structure 2 is located on pedestal 1, and outer housing 4 shrouds on winding mechanism 2.
Specifically, as in figure 2 it is shown, winding mechanism 2 specifically includes: tonometer the 209, first support the 205, second support
207, the 3rd support the 213, the 4th support the 216, the 5th support 201, spindle motor 204, shaft coupling 206, leading screw 211, rubber subtract
Shake part 214, line mouth platform 210, decelerator motor 203, decelerator 202, coil clamp 219, the axis of guide the 215, first spacing biography
Sensor the 212, second limit sensors 208, thimble axle 218, retainer ring 217, self-centering fixture 220, control module 221.
First support 205 is the platy structure of L-shaped to the 5th support 201, and bottom is fixed on pedestal 1 by screw,
Upper vertical.
Tonometer 209 matches fixing with pedestal 1 table top hole, so that the height of tonometer 209 can be according to line mouth platform
The height of 210 is adjusted, and the height of line outlet is slightly above line mouth platform 210 height, and is perpendicularly oriented to the shifting of line mouth platform 210
Dynamic path.The tensile force of tonometer 209 output can be adjusted according to the size in institute's coiling copper cash line footpath.
Spindle motor 204 is threadedly secured to the first support 205 side, and high-accuracy leading screw 211 and the axis of guide 215 are flat
OK, and being arranged between the second support 207 and the 3rd support 213, shaft coupling 206 connects spindle motor 204 axle portion and leading screw
211。
Line mouth platform 210 is connected with leading screw 211 and the axis of guide 215, to move left and right on the two, during application, at silk
Under the drive of thick stick 211, line mouth platform 210 moves left and right on leading screw 211, also moves left and right on the axis of guide 215 simultaneously..
Rubber damper 214 is preferably mounted at end, the axis of guide 215 two ends, in other embodiments, it is also possible to install
In end, leading screw 211 two ends, respectively close to the second support 207 and the 3rd support 213, play left and right mechanical position limitation cushioning effect.
First limit sensors 212 and the second limit sensors 208 are preferably mounted at end, leading screw 211 two ends, in other embodiment
In, it is also possible to it is arranged on end, the axis of guide 215 two ends, and near line mouth platform 210 lower surface, gathers as in electric-control system
The left and right limit sensors of position signalling.
4th support 216 is used for fixing thimble axle 218, retainer ring 217, and the 5th support 201 is used for fixing decelerator motor
203 and decelerator 202, wherein, decelerator motor 203 is connected by screw in decelerator 202 rear end;Self-centering fixture 220 1
End can be fixedly clamped on the output shaft of decelerator 202 by three straight pins that circumferencial direction is uniform;Coil clamp 219 liang
End matches with thimble axle 218 and self-centering fixture 220 other end respectively, it is ensured that coil clamp 219 circular runout when rotating
Within the specific limits.
It is internal that control module 221 is fixed on pedestal 1, is used for connecting spindle motor 204, spindle motor encoder 222, slowing down
Device motor 203, decelerator motor encoder 223 and man machine interface 3, and control spindle motor 204, decelerator motor 203 links
Run, and interact with man machine interface 3.Control module 221 can be single-chip microcomputer, it is also possible to embedded system, this enforcement
This is not defined by example.Spindle motor encoder 222 is for feeding back to control mould the rotational angle of spindle motor output shaft
Block 221, to realize the closed loop in control, decelerator motor encoder 223 is for the rotational angle of decelerator motor output shaft
Feed back to control module 221, to realize the closed loop in control.
As it is shown on figure 3, outer housing 4 is threadedly attached on pedestal 1, outer housing 4 includes: section material framework the 401, first door body
402, guidance panel 403, top board the 404, second door body 405, rear board 406, magnetic button 407, on off control plate 408.Wherein, behaviour
Make panel 403 to include: switching switch 4031, display lamp 4032, recovery switch 4033, emergency stop switch 4034;On off control plate 408
Including: left start button 4081, stop button 4082, right start button 4083.
First door body 402 is arranged on the right side of section material framework 401, and the second door body 405 is arranged on the left of section material framework 401, top
Plate 404 is arranged on the upside of section material framework 401, and rear board 406 is arranged on rear side of section material framework 401.Guidance panel 403 passes through section bar
Being arranged on section material framework 401 upper right corner, on off control plate 408 is arranged on section material framework 401 lower right corner by section bar.Magnetic button
407 are separately mounted on section material framework 401 and are right against the first door body 402 and the second door body 405, for monitoring the first door body
402, whether the second door body 405 is opened.
Man machine interface 3 is arranged on section material framework 401 upper right corner by section bar, and is positioned on guidance panel 403.This
Outward, man machine interface 3 is connected with the control module 221 in winding mechanism 2 also by aerial lug.
During application, embodiment of the present invention work process is as follows:
On guidance panel 403, switching switch 4031 is under automatic mode, presses the upper left start button of on off control plate 408
4081 or man machine interface 3 on virtual startup button, on control panel 403, display lamp 4032 lights, and control module 221 receives
Switching signal, just sends pulse to spindle motor 204 and decelerator motor 203, simultaneously according to spindle motor 204, decelerator electricity
The pulse signal (concrete is fed back by spindle motor encoder 222 and decelerator motor encoder 223) of machine 203 feedback, right
Spindle motor 204, decelerator motor 203 carry out position and accurately control.Wherein, spindle motor 204 drives leading screw 211 to rotate,
Convert rotational motion is linear motion, arranges the line mouth on online mouth The Cloud Terrace 210 and also follows and move along a straight line.Equally, decelerator
Motor 203 drives coil clamp 219 to rotate according to pulse command after being slowed down by decelerator 202, spindle motor 204, decelerator
Motor 203 is according to a constant-speed ratio coordinated operation.
Meanwhile, tonometer 209 provides the copper cash with certain tensioning, and copper cash is arranged according to certain rule by line mouth
Being listed on the coil clamp 219 of rotation, man machine interface 3 shows the speed of copper wire winding, the number of turns and arrangement width in real time, additionally
The parameter of once coiling can be set in man machine interface 3.
In winding process, occur that fortuitous event can press the stop button 4082 on off control plate 408, or behaviour
Making the scram button 4034 on panel 403, coil winding machine i.e. stops coiling, and on guidance panel 403, display lamp 4032 extinguishes.
Get rid of after chance failure, spin-up scram button 4034, and after pressing recovery button 4033, coil winding machine can normally be transported
Turn.Rotate switching switch 4031 to manual mode, by the upper left start button of on off control plate 408 4081, stop button 4082,
Respective virtual button in right start button 4083 and man machine interface 3, can carry out coiling with Non-follow control.
Additionally, in winding process, if opening first door body the 402, second door body 405, be arranged on the magnetic force in two door body
Detaining 407 parts to disengage, the present embodiment quits work, and can work on until re-closing door body.
In order to realize self-centering and the clamping of coupled two circular shaft (i.e. the output shaft of decelerator and coil clamp),
Ensure that the concentric of two connecting shafts, coil clamp 219 are located on the output shaft 2020 of decelerator 202 by self-centering fixture 220,
Specifically, self-centering fixture 220 includes: sleeve the 2201, first thread spindle 2202, multiple first voussoir 2203, transition axle sleeve
2204, the second thread spindle 2205, multiple second voussoir 2206.
As Figure 4-Figure 6, sleeve 2201 has a long through-hole 22010, and long through-hole 22010 inner surface is provided with female thread.
Sleeve 2201 the most cylindrically structure, but its outer surface is not necessarily the face of cylinder, and long through-hole 22010 then should be round
Hole.
As shown in Fig. 4, Fig. 5 and Fig. 7, the first thread spindle 2202 is cylindrical, and outer surface is provided with external screw thread, with screw thread even
It is connected to inside long through-hole 22,010 first end, and, the internal first circular cone through hole 22020 that is provided with of the first thread spindle 2202, the first circle
First end end face 22022 to the second end end face 22023 of interior first thread spindle 2202 without leave of taper via-hole 22020 is gradually increased.
As shown in Fig. 4, Fig. 5 and Figure 10, the second thread spindle 2205 is cylindrical, and outer surface is provided with external screw thread, with screw thread
It is connected to inside long through-hole 22,010 second end, and, the internal second circular cone through hole 22050 that is provided with of the second thread spindle 2205, second
First end end face 22052 to the second end end face 22053 of interior second thread spindle 2205 without leave of circular cone through hole 22050 gradually increases
Add.
Long through-hole the 22010, first thread spindle the 2202, first circular cone through hole the 22020, second thread spindle the 2205, second circular cone
Through hole 22050 and the transition axle sleeve 2204 being described below in detail are coaxial, the second end end face 22023 of the first thread spindle 2202,
Second end end face 22053 of the second thread spindle 2205 is relative.
As shown in Fig. 4, Fig. 5 and Fig. 8, the first voussoir 2203 is multiple, and preferably three or four, along transition axle sleeve
The circumferencial direction of 2204 is evenly arranged.Each first voussoir 2203 structure is identical, the most elongated, is positioned at the first circular cone through hole
In 22020, the axis of length direction and the first circular cone through hole 22020 is consistent, and cross section is from the first end to the second end (the second end end face
22033) being gradually increased, the i.e. first end is sharp end, and the second end is butt end, and outer surface 22031 is in taper seat and is close to the first circular cone
The inner surface of through hole 22020, is close to mode preferably face and is close to, i.e. whole of outer surface and the first circular cone through hole 22020
Inner surface is close to, in other examples, it is also possible to be a bus and the interior table of the first circular cone through hole 22020 of outer surface
Face is close to, and the inner surface 22032 of the first voussoir 2203 is used for clamping coil clamp 219.
As shown in figure 11, the second voussoir 2206 is multiple, and preferably three or four, along the circumference of transition axle sleeve 2204
Direction is evenly arranged.Each second voussoir 2206 is elongated, is positioned in the second circular cone through hole 22050, length direction and second
The axis of circular cone through hole 22050 is consistent, and cross section is gradually increased, outer surface from the first end to the second end (the second end end face 22063)
22061 in taper seat and are close to the inner surface of the second circular cone through hole 22050, be close to mode preferably face and be close to, i.e. outer surface
It is close to, in other examples with the inner surface of the second circular cone through hole 22050 for whole, it is also possible to be a mother of outer surface
The inner surface of line and the second circular cone through hole 22050 is close to, and the inner surface 22062 of the second voussoir 2206 is used for clamping decelerator 202
Output shaft 2020.
Preferably, the inner surface of first voussoir the 2203, second voussoir 2206 is plane, and the second end end face of the two is also flat
Face.
As shown in Figure 5, Figure 9, in order to ensure the stable movement of first voussoir the 2203, second voussoir 2206, the present embodiment bag
Having included transition axle sleeve 2204, it is cylindrically positioned at sleeve 2201 internal, coaxial with long through-hole 22010 grade, and the first end is (outer
One end that footpath is bigger) it is positioned at the first circular cone through hole 22020, the second end (one end that external diameter is less) is positioned at the second circular cone through hole
In 22050.Further, the first end is provided with the first through gap 22041, and the first voussoir 2203 is along the radial direction of transition axle sleeve 2204
Freely movably it is located in the first gap 22041, the second end end face 22033 and the first gap 22041 of the first voussoir 2203
Bottom surface contact so that the bottom surface of the first gap 22041 limits the first voussoir 2203 axial fortune along transition axle sleeve 2204
Dynamic, it is achieved the first voussoir 2203 is along the radial motion of transition axle sleeve 2204.Second end of transition axle sleeve 2204 is provided with through
Two gap 22043, the second voussoir 2206 is freely movably located at the second gap 22043 along the radial direction of transition axle sleeve 2204
In, the second end end face 22063 of the second voussoir 2206 contacts with the bottom surface of the second gap 22043, so that the second gap
The bottom surface of 22043 limits the axially-movable along transition axle sleeve 2204 of second voussoir 2206, it is achieved the second voussoir 2206 is along transition axis
The radial motion of set 2204.First gap 22041 can relative in the axial direction of transition axle sleeve 2204 set with the second gap 22043
Put, it is also possible to be crisscross arranged.First gap 22041 and the second gap 22043 are corresponding in transition axle sleeve 2204 length radially
Ground is less than the first voussoir 2203 and the oneself height of the second end of the second voussoir 2206.During application, transition axle sleeve 2204 is arranged on and treats
On the circular shaft part of centering, the first voussoir 2203 and the second voussoir 2206 embed corresponding gap from the two ends of transition axle sleeve 2204
In.
Further, the first end end outer surface of transition axle sleeve 2204 is provided with and the first circular cone through hole 22020 inner surface
The taper seat 22042 coincideing;Second end end outer surface is provided with the taper seat coincideing with the second circular cone through hole 22050 inner surface
22044, so avoid contacting with the first circular cone through hole 22020 and the second circular cone through hole 22050, and then increase by two gap in mistake
Cross axle sleeve axially on length, thus increase the contact area with circular shaft part to be stepped up, improve clamping force.
The circular shaft part of different-diameter is clamped in order to adapt to first voussoir the 2203, second voussoir 2206, such as decelerator 202
The diameter of output shaft is different from the diameter of coil clamp 219, sees Figure 12, and the first end internal diameter of transition axle sleeve 2204 is more than transition
Second end internal diameter of axle sleeve 2204.Outside first end external diameter of transition axle sleeve 2204 can be more than the second end of transition axle sleeve 2204
Footpath, in other examples can also be equal to the second end external diameter of transition axle sleeve 2204.
First thread spindle the 2202, second thread spindle 2205 is threadedly connected in the long through-hole 22010 of sleeve 2201, in order to just
In rotating first thread spindle the 2202, second thread spindle 2205, as it is shown in figure 1, the first end outer surface of the two is respectively equipped with deep hole
22021, deep hole 22051, deep hole 22021, deep hole 22051 may be inserted into bolt, stick etc..
First thread spindle 2202 and the second thread spindle 2205 outer round surface are machined with external screw thread, respectively with spiral shell in sleeve 2201
Stricture of vagina coordinates, and whereby, the rotary motion of first thread spindle the 2202, second thread spindle 2205 is the most uniquely converted in sleeve 2201
Linear motion.The internal first circular cone through hole 22020 of first thread spindle 2202 coordinates with the first voussoir 2203 male cone (strobilus masculinus), the second screw thread
The internal second circular cone through hole 22050 of axle 2205 coordinates with the second voussoir 2206 male cone (strobilus masculinus), and under the restriction of transition axle sleeve 2204,
So that the transform linear motion at the first thread spindle 2202 and the second thread spindle 2205 is radial motion;First voussoir 2203
Embed in its two ends gap from the two ends of transition axle sleeve 2204 respectively with the second voussoir 2206, the first voussoir 2203 and the second voussoir
The inner surface of 2206 directly contacts with circular shaft workpiece to be felt relieved, thus the radial motion of two voussoirs is delivered to treat centering clamping
Circular shaft on, it is achieved the first voussoir 2203 that circumferencial direction is uniform and the second voussoir 2206 treat centering clamping circular shaft hold tightly and
Loosen.
To sum up, the present invention provides a kind of high-accuracy semi-automatic lap wound coil winding machine, including pedestal, winding mechanism, man machine interface
With outer housing etc..The present invention can be set by man machine interface and various treat coiling product parameters, it is also possible to Real-time Feedback coiling progress and
Parameters variation, easy to operate, have wide range of applications;And achieving closed loop control, coiling precision is greatly improved.
As known by the technical knowledge, the present invention can be by other essence without departing from its spirit or the embodiment party of essential feature
Case realizes.Therefore, embodiment disclosed above, for each side, all it is merely illustrative, is not only.Institute
The change within the scope of the present invention or within being equal to the scope of the present invention is had all to be included in the invention.
Claims (10)
1. a high-accuracy semi-automatic lap wound coil winding machine, including pedestal, winding mechanism, man machine interface and outer housing, described coil winding machine
Structure is located on described pedestal, and described outer housing shrouds on described winding mechanism, it is characterised in that described winding mechanism includes:
Tonometer, has the copper cash of certain tensioning for output;
Spindle motor, is used for exporting power;
Spindle motor encoder, for gathering the rotational angle of the output shaft of described spindle motor;
Leading screw, one end is connected with the output shaft of described spindle motor, so that described spindle motor drives described screw turns;
The axis of guide, be arranged in parallel with described leading screw;
Line mouth platform, is located at above described leading screw, the axis of guide, is used for arranging line mouth, and the height of described line mouth platform is less than described
The line outlet height of tonometer, and the delivery outlet direction of described tonometer is vertical with the moving direction of described line mouth platform;
Decelerator motor, is used for exporting power;
Decelerator motor encoder, for gathering the rotational angle of the output shaft of described decelerator motor;;
Decelerator, is located at the output shaft of described decelerator motor;
Coil clamp, is located at the output shaft of described decelerator;
Thimble axle, is coaxially disposed with described coil clamp, and described coil clamp is supported in one end;Further, described coil clamp, thimble
Axle and described leading screw, the axis of guide be arranged in parallel;
Retainer ring, the other end of described thimble axle is located in described retainer ring;
Control module, is connected with described spindle motor, spindle motor encoder, decelerator motor, decelerator motor encoder, with
Time be connected with described man machine interface, to carry out data interaction.
High-accuracy semi-automatic lap wound coil winding machine the most according to claim 1, it is characterised in that also include: rubber damper,
It is respectively arranged on the end, two ends of the axis of guide.
High-accuracy semi-automatic lap wound coil winding machine the most according to claim 1, it is characterised in that also include: limit sensors,
It is respectively arranged on the end, two ends of described leading screw, and is connected with described control module.
High-accuracy semi-automatic lap wound coil winding machine the most according to claim 1, it is characterised in that described outer housing includes: door body
With for monitoring the door body monitor that described door body is opened, described door body monitor is connected with described control module.
High-accuracy semi-automatic lap wound coil winding machine the most according to claim 4, it is characterised in that described door body monitor is magnetic
Power button, and be positioned at inside described door body.
High-accuracy semi-automatic lap wound coil winding machine the most according to claim 1, it is characterised in that described coil clamp is by certainly
Centralizer is located on the output shaft of described decelerator;
Described self-centering fixture includes:
Sleeve, has a long through-hole, and described long through-hole inner surface is provided with female thread;
First thread spindle, cylindrical, outer surface is provided with external screw thread, to be threadedly connected to inside described long through-hole the first end,
Further, being provided with the first circular cone through hole inside described first thread spindle, described first circular cone through hole is from the of described first thread spindle
One end end face is gradually increased to the second end end face;
Second thread spindle, cylindrical, outer surface is provided with external screw thread, to be threadedly connected to inside described long through-hole the second end,
Further, being provided with the second circular cone through hole inside described second thread spindle, described second circular cone through hole is from the of described second thread spindle
One end end face is gradually increased to the second end end face;
Described long through-hole, the first thread spindle, the first circular cone through hole, the second thread spindle, the second circular cone through hole are coaxial, described first spiral shell
Second end end face of stricture of vagina axle, the second thread spindle the second end end face relative;
Multiple first voussoirs, elongated, it is positioned in described first circular cone through hole, length direction and described first circular cone through hole
Axis is consistent, and cross section is gradually increased to the second end from the first end, and outer surface is taper seat and is close to described first circular cone through hole
Inner surface, inner surface is used for clamping described coil clamp;
Multiple second voussoirs, elongated, it is positioned in described second circular cone through hole, length direction and described second circular cone through hole
Axis is consistent, and cross section is gradually increased to the second end from the first end, and outer surface is taper seat and is close to described second circular cone through hole
Inner surface, inner surface is for clamping the output shaft of described decelerator.
Screw type self-centering fixture the most according to claim 6, it is characterised in that described first voussoir, the second voussoir
Inner surface is plane.
Screw type self-centering fixture the most according to claim 6, it is characterised in that described first voussoir, the second voussoir
Second end end face is plane.
9. according to the screw type self-centering fixture according to any one of claim 6-8, it is characterised in that described self-centering fixture
Also include: transition axle sleeve, cylindrically, be positioned at described sleeve inner, coaxial with described long through-hole, and the first end is positioned at described
In one circular cone through hole, the second end is positioned at described second circular cone through hole;
And, the first end of described transition axle sleeve is provided with the first through gap, and described first voussoir is along described transition axle sleeve
Radial direction be freely movably located in described first gap;
Second end of described transition axle sleeve is provided with the second through gap, and described second voussoir is along the radial direction of described transition axle sleeve
Freely movably it is located in described second gap.
Screw type self-centering fixture the most according to claim 9, it is characterised in that the first end end of described transition axle sleeve
Portion's outer surface is provided with the taper seat coincideing with described first circular cone through-hole inner surface;
Second end end outer surface of described transition axle sleeve is provided with the taper seat coincideing with described second circular cone through-hole inner surface.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108512375A (en) * | 2017-02-28 | 2018-09-07 | 重庆长基科技有限公司 | A kind of hollow-cup motor coil winding equipment |
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