CN106291305A - A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic - Google Patents

A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic Download PDF

Info

Publication number
CN106291305A
CN106291305A CN201610631347.5A CN201610631347A CN106291305A CN 106291305 A CN106291305 A CN 106291305A CN 201610631347 A CN201610631347 A CN 201610631347A CN 106291305 A CN106291305 A CN 106291305A
Authority
CN
China
Prior art keywords
igbt
turn
igbt module
curve
current transformer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610631347.5A
Other languages
Chinese (zh)
Other versions
CN106291305B (en
Inventor
向大为
张忻庾
赵统
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Langxin (Shanghai) Electronic Technology Co.,Ltd.
Original Assignee
Tongji University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tongji University filed Critical Tongji University
Priority to CN201610631347.5A priority Critical patent/CN106291305B/en
Publication of CN106291305A publication Critical patent/CN106291305A/en
Application granted granted Critical
Publication of CN106291305B publication Critical patent/CN106291305B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/26Testing of individual semiconductor devices
    • G01R31/2601Apparatus or methods therefor

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Inverter Devices (AREA)
  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)

Abstract

The present invention relates to a kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic, the method comprises the steps: to run current transformer, obtains the turn-on characteristics curve of each IGBT pipe, turn-off characteristic curve and IGBT module watchcase temperature in the IGBT module that pending fault diagnoses in advance;Obtain turn-on characteristics curve and the turn-off characteristic curve diagnosing each IGBT pipe in the healthy IGBT module that IGBT module model is identical at a temperature of identical watchcase with pending fault in advance;Turn-on characteristics curve and the turn-off characteristic curve of IGBT pipe corresponding in the IGBT module diagnosed in advance by pending fault and healthy IGBT module contrast two-by-two, the characteristic curve obtaining each IGBT pipe is the most abnormal, if at least one IGBT pipe characteristic curve occurs abnormal, then the IGBT module that this pending fault diagnoses in advance breaks down.Compared with prior art, the inventive method is easy, diagnostic accuracy is high, the suitability is strong.

Description

A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic
Technical field
The present invention relates to a kind of current transformer IGBT module fault pre-diagnosing method, especially relate to a kind of based on switching characteristic Current transformer IGBT module fault pre-diagnosing method.
Background technology
Current transformer is a kind of electrical energy changer, is widely used in generation of electricity by new energy, electric automobile, track traffic, aviation The field such as space flight and metallurgy.IGBT module is the core devices of current transformer, and therefore the fault of IGBT module will directly affect change Stream device operational reliability.As a example by common encapsulation class fault, due to the difference of inner. layers material thermal expansion coefficient, IGBT mould Block there will be in During Process of Long-term Operation solder layer aging with wire breaking etc. fault.
Fault pre-diagnosing technology can carry out timely early warning to fault before IGBT module loses efficacy, the sexual behavior that can be against any misfortune event Generation can be again system high efficiency operation and maintenance provide support, therefore this technology be increasingly becoming raising converter system run The key technology of reliability.Existing current transformer IGBT module fault pre-diagnosing technology can be roughly divided into modelling, device parameters Method and three kinds of different methods of system variable method.
Modelling utilizes the health status of mathematical model online evaluation IGBT module, but its accuracy is limited by model accuracy System.Such as document: Exploration of power device reliability using compact device models And fast electro-thermal simulation and document: Real-time life consumption power Modules prognosis using on-line rainflow algorithm in metro applications, above-mentioned Document all utilizes the compact electrothermic model of IGBT and current transformer fast electric heating emulation technology, constantly becomes at converter system operating condition Under conditions of change, IGBT module is carried out " online " biometry.But biometry result the most accurately depends in the method Model accuracy (device reliability model, electrothermic model).Multiple in view of the dispersibility of device parameters in real system, fault mode Miscellaneous various and device state affects the factors such as junction temperature estimation, and it is the most pre-that this technology is difficulty with the current transformer IGBT module life-span Survey.
Device parameters method is by monitoring IGBT dynamic and static state parameters acquisition module status information, but owing to device parameters is difficult to directly Connect measurement, the method field conduct difficulty.Document: In Situ Diagnostics and Prognostics of Wire Bonding Faults in IGBT Modules for Electric Vehicle Drives is by measuring IGBT conducting pressure Fall VCE(sat)Judge bonding line breaking degree with the relation of junction temperature, conducting electric current, improve the reliability of power model.Document: base In the power electronic equipment Condition Monitoring Technology of leakage current, by the method for periodic monitoring IGCT leakage current to rolling mill Current transformer fault carries out pre-diagnosis, improves fault diagnosis efficiency.Document: Ageing defect detection on IGBT Power modules by artificial training methods based on pattern recognition utilizes IGBT on state voltage and junction temperature Monitoring Data use artificial neural network to set up device model, and identify event by Success in Experiment Barrier and healthy device.Document: Effects of wire-bond lift-off on gate circuit of IGBT power Modules, by contrast IGBT module wire breaking front/rear door pole tension signal, proposes to utilize gate voltage Miller platform to degenerate The method of degree difference diagnosis IGBT key wiring faults.Chinese patent 201210528663.1 is by monitoring IGBT collection radio pressure VCE, collector current IC, gate leve voltage VGEAnd the enforcement of inside modules key wiring faults is diagnosed by baseplate temp signal.Conclude Getting up, above-mentioned document and patent are all to utilize device parameters that IGBT module fault is carried out pre-diagnosis, but in real system IGBT is all packaged into discrete component or module is arranged on inside current transformer, device parameters in-site measurement difficulty.
System variable method is by monitoring the change (such as output voltage, electric current and radiator temperature) of converter system variable Diagnosing IGBT module failure condition, but IGBT module fault causes system variable change faint, accurate measurements is more tired Difficult.Document: Online ringing characterization as a diagnostic technique for IGBTs In power drives devises high-frequency band pass filter circuit (5MHz), the higher-order of oscillation produced during by detection IGBT switch The feature of electric current judges that this IGBT is the most aging at (including amplitude and damped coefficient).Chinese patent 201310099893.5 passes through Line monitors the voltage of IGBT module output or the low-order harmonic signal of electric current and watchcase temperature signal, to IGBT module health status It is estimated.Document: Condition Monitoring Power Module Solder Fatigue Using Inverter Harmonic Identification experiments prove that, 5 subharmonic in converter output current phase can be used to solder layer Degradation failure carries out pre-diagnosis.Being summed up, above-mentioned document and patent be on-line monitoring and IGBT mould in current transformer running The converter system variable (such as the higher-order of oscillation, output harmonic wave and watchcase temperature etc.) that block malfunction is relevant, but this technology needs Increase extra hardware unit and fault diagnosis result is easily disturbed by outer signals.
Summary of the invention
Defect that the purpose of the present invention is contemplated to overcome above-mentioned prior art to exist and provide a kind of based on switching characteristic Current transformer IGBT module fault pre-diagnosing method.
A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic, for the IGBT mould in current transformer Block carries out fault pre-diagnosing, and the method comprises the steps:
(1) run current transformer, obtain the turn-on characteristics curve of each IGBT pipe, pass in the IGBT module that pending fault diagnoses in advance Disconnected characteristic curve and IGBT module watchcase temperature;
(2) diagnose in the healthy IGBT module that IGBT module model is identical each at a temperature of obtaining identical watchcase in advance with pending fault The turn-on characteristics curve of individual IGBT pipe and turn-off characteristic curve;
(3) each IGBT pipe turn-on characteristics curve and the turn-off characteristic curve of step (1) and (2) are contrasted two-by-two, obtain The characteristic curve of each IGBT pipe is the most abnormal, if at least one IGBT pipe characteristic curve occurs abnormal, then this pending fault diagnoses in advance IGBT module break down.
In step (3), the characteristic curve of each IGBT pipe is the most abnormal obtains especially by following manner:
IGBT pipe corresponding in the contrast IGBT module that diagnoses in advance of pending fault and healthy IGBT module the most two-by-two open-minded Characteristic curve and turn-off characteristic curve, if the turn-on characteristics curve of the IGBT pipe in the IGBT module that diagnoses in advance of pending fault or shutoff The turn-on characteristics curve of IGBT pipe corresponding at least one more healthy IGBT module of characteristic curve in characteristic curve or shutoff spy Linearity curve deforms upon or offsets, and deformation quantity or side-play amount exceed set point, then judge that IGBT pipe characteristic curve exists different Often.
The turn-on characteristics curve of the IGBT pipe in step (1) and step (2) and turn-off characteristic curve are especially by such as lower section Formula obtains:
A () runs current transformer, obtain current transformer output line voltage and line current;
B () obtains the service time in multiple switch periods of IGBT pipe in current transformer and turn-off time according to line voltage;
C () obtains, according to line current, IGBT pipe the opening the moment and turning off the line electricity in moment in correspondence that pending fault diagnoses in advance Stream;
D (), to open time line electric current as transverse axis, corresponding service time is that the longitudinal axis is drawn curve to obtain turn-on characteristics bent Line, simultaneously with shutoff time line electric current as transverse axis, the corresponding turn-off time is that longitudinal axis drafting curve obtains turn-off characteristic curve.
Step (b) particularly as follows:
(b1) according to converter structure and modulation algorithm extract with IGBT pipe turn on and off the current transformer being associated Output line voltage;
(b2) rising edge of captured line voltage or trailing edge in the line voltage from step (b1);
(b3) it is analyzed according to the line voltage of converter structure, modulation algorithm and correspondence, determines step (b2) line electricity Incidence relation between the turning on and off of the rising edge of pressure or trailing edge and IGBT pipe;
(b4) open rising edge or the trailing edge of the line voltage of correspondence according to IGBT pipe, obtain voltage in this line voltage edge Value duration in set point is the service time of IGBT pipe, in like manner, obtains the turn-off time of IGBT.
Step (c) particularly as follows: first according to converter structure and modulation algorithm extract with corresponding IGBT pipe open-minded The current transformer output lead electric current being associated with shutoff, the opening process start time and the turn off process that then extract IGBT pipe start The current value that moment is corresponding, thus correspondence obtains opening moment electric current and turning off moment electric current.
Described watchcase temperature is obtained by the temperature sensor being internally integrated in IGBT module.
Compared with prior art, present invention have the advantage that
(1) the inventive method makes full use of the output line voltage can being convenient for measuring outside converter system and obtains with line current Taking the operation characteristic of the service time of IGBT, turn-off time and electric current, thus implement fault pre-diagnosing, the method need not becoming Stream device is internal implants testing circuit, simplifies test system structure, and field conduct is convenient;
(2) the inventive method is using IGBT service time and turn-off time as characteristic variable, and its intensity of variation directly can The health status of reflection IGBT module, IGBT is a kind of power electronic devices being operated under HF switch state, it dynamic Switching characteristic can in time, effectively reflect the health status that device runs, and eliminates what modeling and simulating and Theoretical Calculation were brought Error, IGBT switching characteristic can directly reflect module health status simultaneously, and few by extraneous factor interference, in addition, IGBT opens Pass frequency is high, can conveniently obtain mass data during on-the-spot test, contributes to eliminating further measurement error, improves fault pre-diagnosing Accuracy;
(3) regardless of the topological structure of current transformer in the present invention, its output line voltage is all by each IGBT internal Device alternation switch produces, and the present invention measures current transformer output line voltage pwm pulse rising edge or trailing edge, can obtain arbitrarily knot The switching characteristic of each IGBT device in structure current transformer, the suitability is good.
Accompanying drawing explanation
Fig. 1 is the FB(flow block) of fault pre-diagnosing method of the present invention;
Fig. 2 is the turn-on characteristics distribution schematic diagram of IGBT pipe in IGBT module of the present invention;
Fig. 3 is the turn-off characteristic distribution schematic diagram of IGBT pipe in IGBT module of the present invention;
Fig. 4 is IGBT pipe and the turn-off characteristic contrast of IGBT pipe in aging IGBT module in embodiment health IGBT module Figure.
Detailed description of the invention
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment
A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic, first records when current transformer dispatches from the factory Under health status IGBT module switching characteristic and in this, as the benchmark of fault pre-diagnosing.It follows that ran at current transformer Journey is periodically or non-periodically tested, healthy with the change acquisition module of current IGBT switching characteristic by contrast health status State and failure condition.
The concrete steps of current transformer IGBT module switching characteristic on-the-spot test method are as shown in Figure 1:
S1: test prepares: install voltage and current probe, measure current transformer output line voltage and line current.Voltage probe Requirement has high bandwidth, with capture in current transformer output line voltage high speed change rise or fall edge.In utilizing current transformer The temperature sensor measurement IGBT watchcase temperature that portion is integrated.For preventing IGBT module excess temperature, under normal circumstances inside current transformer all There is ready-made temperature sensor monitors IGBT temperature.
S2: device number: in the IGBT module diagnosed pending fault in current transformer in advance, each IGBT pipe is numbered and root According to converter topologies and the concrete modulation algorithm of PWM by their switching process and current transformer output line voltage rising edge/under Fall is along associating.
S3: DATA REASONING and record: run current transformer under that loading condition (such as nominal load), measure and record current transformer Output line voltage and line current.
S4: devices switch specificity analysis: analyze each IGBT pipe according to measurement data and open between turn-off time and electric current Operation characteristic functional relationship fon(i)、foffI (), draws the turn-on characteristics curve of IGBT pipe, turn-off characteristic curve: during to open Groove electric current is transverse axis, and corresponding service time is that longitudinal axis drafting curve obtains turn-on characteristics curve, simultaneously to turn off time line Electric current is transverse axis, and the corresponding turn-off time is that longitudinal axis drafting curve obtains turn-off characteristic curve.
Obtain at a temperature of identical watchcase diagnose in advance with pending fault in the healthy IGBT module that IGBT module model is identical each The turn-on characteristics curve of individual IGBT pipe and turn-off characteristic curve, i.e. current transformer record opening of IGBT module under health status when dispatching from the factory Logical characteristic curve and turn-off characteristic curve, the IGBT module that contrast pending fault diagnoses in advance the most two-by-two is right with in healthy IGBT module The turn-on characteristics curve of the IGBT pipe answered and turn-off characteristic curve, if the opening of the IGBT pipe in the IGBT module that diagnoses in advance of pending fault Lead to the open-minded of IGBT pipe corresponding at least one more healthy IGBT module of characteristic curve in characteristic curve or turn-off characteristic curve Characteristic curve or turn-off characteristic curve deform upon or offset, and deformation quantity or side-play amount exceed set point, then judge IGBT Pipe characteristic curve exists abnormal.The IGBT module of diagnosis pre-for pending fault, if at least one IGBT pipe characteristic curve occurs different Often, then the IGBT module that this pending fault diagnoses in advance breaks down.
In IGBT module, the turn-on characteristics distribution schematic diagram of IGBT pipe is as in figure 2 it is shown, figure cathetus is healthy IGBT module The turn-on characteristics curve of middle IGBT pipe, if each point in the turn-on characteristics curve of IGBT pipe in the IGBT module that diagnoses in advance of pending fault In the range of near straight line, variance is-5%~5% the most in the drawings, then in the IGBT module that pending fault diagnoses in advance, IGBT pipe turns off spy Linearity curve is normal, otherwise abnormal for existing.Fig. 3 is the turn-off characteristic distribution schematic diagram of IGBT pipe in IGBT module, straight in figure Line is the turn-off characteristic curve of IGBT pipe in IGBT module, in like manner, if the pass of IGBT pipe in the IGBT module that diagnoses in advance of pending fault In the range of near each point straight line the most in the drawings in disconnected characteristic curve, variance is-5%~5%, then the IGBT that pending fault diagnoses in advance In module, IGBT pipe turn-off characteristic curve is normal, otherwise abnormal for existing.And differentiate the characteristic curve of whole IGBT pipe abnormal with No is according to opening hot curve and turn-off characteristic curve carrys out comprehensive descision, if in turn-on characteristics curve or turn-off characteristic curve At least one characteristic curve is abnormal then judges that the IGBT pipe of correspondence is abnormal.
IGBT service time t defined in the inventive methodv.onFor collection emitter voltage VCEFrom VHIGHDrop to VLOWProcess Time;Turn-off time tv.offFor VCEFrom VLOWRise to VHIGHThe time of process.Wherein VLOWWith VHIGHCan be according to real system Specifically determine, such as VLOWFor 10%VDC, VHIGHFor 90%VDC.The IGBT turn-on characteristics f of the inventive method definitionon(i) be IGBT module watchcase temperature TcUnder conditions of Yi Ding, service time tv.onAnd the functional relationship between line current i;Turn-off characteristic foff I () is in IGBT module watchcase temperature TcUnder conditions of Yi Ding, turn-off time tv.offAnd the functional relationship between line current i.IGBT Module failure can affect opening and turn-off characteristic of IGBT, thus cause in current transformer output line voltage pwm pulse rising edge or The change of trailing edge.
Turn-on characteristics curve and the turn-off characteristic curve of IGBT pipe obtain especially by following manner:
A () runs current transformer, obtain current transformer output line voltage and line current;
B () obtains the service time in multiple switch periods of IGBT pipe in current transformer and turn-off time according to line voltage;
C () obtains, according to line current, IGBT pipe the opening the moment and turning off the line electricity in moment in correspondence that pending fault diagnoses in advance Stream;
D (), to open time line electric current as transverse axis, corresponding service time is that the longitudinal axis is drawn curve to obtain turn-on characteristics bent Line, simultaneously with shutoff time line electric current as transverse axis, the corresponding turn-off time is that longitudinal axis drafting curve obtains turn-off characteristic curve.
Step (b) particularly as follows:
(b1) according to converter structure and modulation algorithm extract with IGBT pipe turn on and off the current transformer being associated Output line voltage;
(b2) rising edge of captured line voltage or trailing edge in the line voltage from step (b1);
(b3) it is analyzed according to the line voltage of converter structure, modulation algorithm and correspondence, determines step (b2) line electricity Incidence relation between the turning on and off of the rising edge of pressure or trailing edge and IGBT pipe;
(b4) open rising edge or the trailing edge of the line voltage of correspondence according to IGBT pipe, obtain voltage in this line voltage edge Value duration in set point is the service time of IGBT pipe, in like manner, obtains the turn-off time of IGBT.Specifically Ground, service time: find the line voltage edge corresponding with IGBT pipe opening process, service time is magnitude of voltage on this section of edge Corresponding VLOWWith VHIGHBetween time.Turn-off time: find the line voltage edge corresponding with IGBT pipe turn off process, turn-off time It is V on this section of edgeLOWWith VHIGHBetween time, VLOWWith VHIGHValue can be with sets itself.Really line voltage rising edge or The IGBT pipe of the IGBT module that trailing edge and pending fault diagnose in advance turn on and off between incidence relation can by test or Person's emulation mode is analyzed obtaining.
Step (c) particularly as follows: first according to converter structure and modulation algorithm extract with corresponding IGBT pipe open-minded The current transformer output lead electric current being associated with shutoff, the opening process start time and the turn off process that then extract IGBT pipe start The current value that moment is corresponding, thus correspondence obtains opening moment electric current and turning off moment electric current.
During whole fault pre-diagnosing, the watchcase temperature of IGBT can be by the temperature being internally integrated in IGBT module Sensor obtains.
Current transformer IGBT module During Process of Long-term Operation is susceptible to solder layer under temperature cycles and power cycle effect Degradation failure.The rupturing of the aging generation of solder layer, cavity can make heat flux density increase, and hinders igbt chip heat to scatter and disappear, IGBT may be caused eventually to burn inefficacy.In order to verify the correctness of the fault pre-diagnosing method of the present invention.Test owing to belonging to experiment Card, it is known that the turn-off characteristic of IGBT pipe is affected relatively big by solder layer degradation failure, therefore only to occurring solder layer aging before and after IGBT module (FF50R12RT4) turn-off time characteristic f in 380V/10kW three phase full bridge two-level inverterv.off(i) carry out Test, to implementation process as follows:
1. at converter system outfan, voltage probe and current probe are installed.Voltage probe model is DP6130 High Pressure Difference Sub-probe, carries a width of 100MHz, to capture current transformer AB phase output line voltage VabIn high speed change rise or fall edge, electricity Stream probe model is CP8030A, and record turns off moment A phase output lead electric current Ia.And the temperature using current transformer to be internally integrated passes Sensor measures IGBT watchcase temperature Tc
2. each brachium pontis of current transformer uses healthy trouble-free IGBT power model, by the numbered T1 of pipe IGBT on A phase brachium pontis, The numbered T2 of down tube IGBT.And the switching process of T1 is associated with current transformer output line voltage rising edge or trailing edge, should In embodiment, current transformer is three phase full bridge two-level inverter, and modulation system uses Sine Wave Pulse Width Modulation (SPWM), through undue Analysis obtains T1 pipe switching process and AB phase output line voltage V in IGBT moduleabConcrete correspondence between middle rising edge and trailing edge Relation is: comprise two rising edges and two trailing edges, output line voltage V in each switch periodsabFirst rising Along being associated with opening of T1 pipe, output line voltage VabSecond trailing edge be associated with the shutoff of T1 pipe.Due to actual system Unite not quite identical at aspects such as modulation system, acceptable operating point, topological structure, it is therefore desirable to specifically determine according to practical situation Incidence relation between switching process and line voltage rising edge or the trailing edge of IGBT.
3. under normal loading conditions, run current transformer, measure and record current transformer AB phase output line voltage VabWith A phase line Electric current Ia, and record current transformer skin temperature Tc
4. by corresponding with current data root to the current transformer output line voltage rising edge corresponding with T1 IGBT pass or trailing edge Relation is separated, according to the turn-off time t of the inventive methodv.offDefinition, makes VLOW=60V, VHIGH=540V, measures No. T1 The turn-off time of IGBT pipe and the line current turning off the moment.The all turn-off times recorded finally according to T1 IGBT and line current It is worth to the turn-off characteristic f of this IGBTv.off(i)_1。
5. converter system is out of service, and A phase brachium pontis power model replaces with the IGBT power occurring solder layer aging Module, repetition step 1, to step 4, obtains the turn-off characteristic f of IGBT pipe in fault IGBT moduleoff(i)_2。
6. by the turn-off characteristic f of healthy IGBToff(i) _ 1 and the turn-off characteristic f of aging IGBToffI () _ 2 are plotted in Fig. 4 In.In identical watchcase temperature TcUnder the conditions of=25 DEG C, when flowing through same current, the pass of IGBT pipe in the aging IGBT module of solder layer Break time than the IGBT pipe turn-off time long few tens of nano-seconds of healthy IGBT module, aging before and after the turn-off characteristic of IGBT there occurs Offset, and degrees of offset exceedes normal allowed band (being caused by measurement error).Therefore, by contrast fault aging before and after The change of IGBT turn-off time turn-off characteristic can go out module solder layer degradation failure by efficient diagnosis.

Claims (6)

1. a current transformer IGBT module fault pre-diagnosing method based on switching characteristic, for the IGBT module in current transformer Carry out fault pre-diagnosing, it is characterised in that the method comprises the steps:
(1) run current transformer, obtain the turn-on characteristics curve of each IGBT pipe in the IGBT module that pending fault diagnoses in advance, turn off spy Linearity curve and IGBT module watchcase temperature;
(2) obtain and diagnose in the healthy IGBT module that IGBT module model is identical each at a temperature of identical watchcase with pending fault in advance The turn-on characteristics curve of IGBT pipe and turn-off characteristic curve;
(3) each IGBT pipe turn-on characteristics curve and the turn-off characteristic curve of step (1) and (2) are contrasted two-by-two, obtain each The characteristic curve of IGBT pipe is the most abnormal, if at least one IGBT pipe characteristic curve occurs abnormal, then this pending fault diagnoses in advance IGBT module breaks down.
A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic the most according to claim 1, it is special Levying and be, in step (3), the characteristic curve of each IGBT pipe is the most abnormal obtains especially by following manner:
The turn-on characteristics of the IGBT pipe that the IGBT module that contrast pending fault diagnoses in advance the most two-by-two is corresponding with in healthy IGBT module Curve and turn-off characteristic curve, if the turn-on characteristics curve of the IGBT pipe in the IGBT module that diagnoses in advance of pending fault or turn-off characteristic The turn-on characteristics curve of IGBT pipe corresponding at least one more healthy IGBT module of characteristic curve in curve or turn-off characteristic are bent Line deforms upon or offsets, and deformation quantity or side-play amount exceed set point, then judge that IGBT pipe characteristic curve exists abnormal.
A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic the most according to claim 1, it is special Levying and be, the turn-on characteristics curve of the IGBT pipe in step (1) and step (2) and turn-off characteristic curve are especially by following manner Obtain:
A () runs current transformer, obtain current transformer output line voltage and line current;
B () obtains the service time in multiple switch periods of IGBT pipe in current transformer and turn-off time according to line voltage;
C () obtains, according to line current, IGBT pipe the opening the moment and turning off the line current in moment in correspondence that pending fault diagnoses in advance;
D (), to open time line electric current as transverse axis, corresponding service time is that the longitudinal axis is drawn curve and obtained turn-on characteristics curve, with Time to turn off time line electric current as transverse axis, the corresponding turn-off time is that the longitudinal axis is drawn curve and obtained turn-off characteristic curve.
A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic the most according to claim 3, it is special Levy and be, step (b) particularly as follows:
(b1) current transformer being associated that turns on and off extracted with IGBT pipe according to converter structure and modulation algorithm exports Line voltage;
(b2) rising edge of captured line voltage or trailing edge in the line voltage from step (b1);
(b3) it is analyzed according to the line voltage of converter structure, modulation algorithm and correspondence, determines step (b2) line voltage Incidence relation between the turning on and off of rising edge or trailing edge and IGBT pipe;
(b4) open rising edge or the trailing edge of the line voltage of correspondence according to IGBT pipe, obtain magnitude of voltage in this line voltage edge and exist In set point, duration is the service time of IGBT pipe, in like manner, obtains the turn-off time of IGBT.
A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic the most according to claim 3, it is special Levy and be, step (c) particularly as follows: first according to converter structure and modulation algorithm extract with corresponding IGBT pipe open and Turn off the current transformer output lead electric current that is associated, then extract opening process start time of IGBT pipe and time turn off process starts Carve corresponding current value, thus correspondence obtains opening moment electric current and turning off moment electric current.
A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic the most according to claim 1, it is special Levying and be, described watchcase temperature is obtained by the temperature sensor being internally integrated in IGBT module.
CN201610631347.5A 2016-08-04 2016-08-04 A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic Active CN106291305B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610631347.5A CN106291305B (en) 2016-08-04 2016-08-04 A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610631347.5A CN106291305B (en) 2016-08-04 2016-08-04 A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic

Publications (2)

Publication Number Publication Date
CN106291305A true CN106291305A (en) 2017-01-04
CN106291305B CN106291305B (en) 2018-10-26

Family

ID=57664889

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610631347.5A Active CN106291305B (en) 2016-08-04 2016-08-04 A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic

Country Status (1)

Country Link
CN (1) CN106291305B (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108051719A (en) * 2017-12-04 2018-05-18 广东美的制冷设备有限公司 Power tube test circuit and power tube test device
CN108051737A (en) * 2017-12-04 2018-05-18 华北电力大学 A kind of switching device screening system and method
CN108508342A (en) * 2018-05-28 2018-09-07 中国科学院上海微系统与信息技术研究所 A kind of IGBT short circuit overcurrents detection circuit
CN112433115A (en) * 2020-11-12 2021-03-02 中南大学 Aging injector, power device and traction converter aging modeling method
CN112946449A (en) * 2021-01-28 2021-06-11 臻驱科技(上海)有限公司 Power semiconductor device model selection method
CN117578902A (en) * 2023-11-23 2024-02-20 南京航空航天大学 Inverter circuit control method for realizing self-adaptive dead time optimization

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014206704A1 (en) * 2013-06-27 2014-12-31 Siemens Aktiengesellschaft Converter assembly having multi-step converters connected in parallel and method for controlling said multi-step converters
US20150234000A1 (en) * 2014-02-14 2015-08-20 Texas Instruments Incorporated Real Time Semiconductor Process Excursion Monitor
CN105388408A (en) * 2015-11-05 2016-03-09 新誉轨道交通科技有限公司 IGBT switch fault detection system and detection method
CN105510792A (en) * 2015-12-08 2016-04-20 同济大学 Current transformer IGBT power module field double-pulse testing system and method
CN105572558A (en) * 2015-12-09 2016-05-11 浙江大学 Power diode module working junction temperature on-line detection system and detection method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014206704A1 (en) * 2013-06-27 2014-12-31 Siemens Aktiengesellschaft Converter assembly having multi-step converters connected in parallel and method for controlling said multi-step converters
US20150234000A1 (en) * 2014-02-14 2015-08-20 Texas Instruments Incorporated Real Time Semiconductor Process Excursion Monitor
CN105388408A (en) * 2015-11-05 2016-03-09 新誉轨道交通科技有限公司 IGBT switch fault detection system and detection method
CN105510792A (en) * 2015-12-08 2016-04-20 同济大学 Current transformer IGBT power module field double-pulse testing system and method
CN105572558A (en) * 2015-12-09 2016-05-11 浙江大学 Power diode module working junction temperature on-line detection system and detection method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
鲁光祝 等: "IGBT功率模块状态监测技术综述", 《电力电子》 *

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108051719A (en) * 2017-12-04 2018-05-18 广东美的制冷设备有限公司 Power tube test circuit and power tube test device
CN108051737A (en) * 2017-12-04 2018-05-18 华北电力大学 A kind of switching device screening system and method
CN108051737B (en) * 2017-12-04 2019-12-06 华北电力大学 switch device screening system and method
CN108051719B (en) * 2017-12-04 2020-12-11 广东美的制冷设备有限公司 Power tube test circuit and power tube test device
CN108508342A (en) * 2018-05-28 2018-09-07 中国科学院上海微系统与信息技术研究所 A kind of IGBT short circuit overcurrents detection circuit
CN108508342B (en) * 2018-05-28 2020-07-17 中国科学院上海微系统与信息技术研究所 IGBT short circuit overcurrent detection circuit
CN112433115A (en) * 2020-11-12 2021-03-02 中南大学 Aging injector, power device and traction converter aging modeling method
CN112433115B (en) * 2020-11-12 2022-07-08 中南大学 Aging injector, power device and traction converter aging modeling method
CN112946449A (en) * 2021-01-28 2021-06-11 臻驱科技(上海)有限公司 Power semiconductor device model selection method
CN117578902A (en) * 2023-11-23 2024-02-20 南京航空航天大学 Inverter circuit control method for realizing self-adaptive dead time optimization

Also Published As

Publication number Publication date
CN106291305B (en) 2018-10-26

Similar Documents

Publication Publication Date Title
CN106291305B (en) A kind of current transformer IGBT module fault pre-diagnosing method based on switching characteristic
CN106324466B (en) A kind of pre- diagnostic method of current transformer IGBT module field failure
CN106006344B (en) Staircase On-line Fault early warning system and method for diagnosing faults
CN105510792A (en) Current transformer IGBT power module field double-pulse testing system and method
WO2021097604A1 (en) Multi-information fusion-based fault early warning method and device for converter
CN112505496B (en) Thyristor real-time diagnosis and prediction method for insulation abnormity in converter valve
CN106324472A (en) Non-contact converter IGBT module state monitoring method
CN101918852A (en) Method for monitoring the condition of the capacitors of a DC-voltage intermediate circuit
CN102193066A (en) Method and apparatus to monitor loss of ground isolation of an electric motor drive circuit
CN102901621A (en) Method and device for testing solenoid valves
CN109188142A (en) UPFC power module aging comprehensive test platform
CN107807323A (en) Circuit board health monitoring method, detection means and detecting system
CN105445585A (en) Fault diagnosis method and system for primary loop of power grid
CN106771730A (en) The intelligent substation real-time calibration equipment of protection device analog quantity sampling circuit and method
CN112782614A (en) Fault early warning method and device of converter based on multi-information fusion
CN107589320A (en) The Wave record method and wave recording device of power model
CN105203915B (en) A kind of Winding in Power Transformer loosens defect diagonsis system and diagnostic method
CN206193149U (en) Transformer winding deformation detection device
CN105866645A (en) Method and device for diagnosing power generator discharge faults according to noise characteristic frequency bands
CN112782499B (en) Multi-information fusion-based converter state evaluation method and device
CN105629144B (en) High-tension switch gear partial discharge diagnostic method and system based on fingerprint base
CN111289921A (en) Non-contact power device open-circuit fault high-speed detection system and method
CN106526460A (en) Circuit fault locating method and device
Asada et al. Development of an effective condition monitoring system for AC point machines
CN112214950B (en) Capacitor capacity abnormity detection method

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20211025

Address after: 200091 first floor, 2300 Yangshupu Road, Yangpu District, Shanghai (centralized registration place)

Patentee after: Langxin (Shanghai) Electronic Technology Co.,Ltd.

Address before: 200092 Siping Road 1239, Shanghai, Yangpu District

Patentee before: TONGJI University

TR01 Transfer of patent right