CN106285726A - A kind of tunnel inner lining concrete insulated curing constructing device and construction method thereof - Google Patents

A kind of tunnel inner lining concrete insulated curing constructing device and construction method thereof Download PDF

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Publication number
CN106285726A
CN106285726A CN201610669451.3A CN201610669451A CN106285726A CN 106285726 A CN106285726 A CN 106285726A CN 201610669451 A CN201610669451 A CN 201610669451A CN 106285726 A CN106285726 A CN 106285726A
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chassis
concrete
heat
layer
pipeline
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CN106285726B (en
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高远
夏玉军
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China Construction Infrastructure Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/102Removable shuttering; Bearing or supporting devices therefor

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

A kind of tunnel inner lining concrete insulated curing constructing device, it is characterized in that, including the first chassis being sequentially connected with, the second chassis and the 3rd chassis or the first chassis and the second chassis or the second chassis and the 3rd chassis or the first chassis and the 3rd chassis, three chassis are equipped with the template by they sup-port.The invention has the beneficial effects as follows: first secondary lining is incubated by three construction trolley, reduce internal-external temperature difference, secondly concrete is carried out heat and moisture preserving, prevent concrete frost heave, it is the slow desuperheat of concrete finally by cooling layer, it is to avoid the quality problems of the big generation of the temperature difference before and after construction.The present invention has the advantage that construction quality is stable and cost is low, has wide market prospect.

Description

A kind of tunnel inner lining concrete insulated curing constructing device and construction method thereof
Technical field
The present invention relates to a kind of constructing tunnel device, particularly relating to is a kind of tunnel inner lining concrete insulated curing construction dress Put.
Background technology
Concrete-liner chassis is to have to use for special equipment in constructing tunnel process secondary lining, for tunnel inner wall Concrete-liner is constructed.Concrete-liner chassis is the nonstandard product that secondary lining is indispensable during constructing tunnel, mainly has simple lining Platform building cart, all-hydraulic automatic walking lining trolley and netted lining trolley.Full-hydraulic lining trolley can be divided into again side and roof arch formula, Whole-circle needle beam type, bed die needle beam type, wholecircle traveling type etc..In Hydraulic Tunnel and bridge construction the most generally use lifting sliding formwork, Jacking sliding formwork and overmolded etc..
For the winter construction in tunnel, owing to day and night temperature is bigger, temperature by day had 10 several years, and evening is less than 5 Below degree, particularly with the north, winter, duration was longer, and engineering can not wait, and day and night temperature conference is to secondary lining band Carry out huge construction quality hidden danger, it may appear that thermal cracking.Research shows, when temperature is less than a certain limit value, hydrated cementitious is anti- Should will be able to not carry out, concrete strength stops development, this temperature generally about-10 DEG C.It practice, in temperature less than 0 DEG C In the case of, the moisture in concrete is own to freeze through beginning, and this will cause the frost damage of concrete.
Thermal cracking is to produce substantial amounts of heat in cement hydration process, forms temperature ladder between inside concrete and surface Spend and produce stress, when temperature stress exceedes the restraining forces inside and outside concrete, thermal cracking will be produced.Fracture width winter Wider, summer is narrower.The generation of thermal cracking and the thickness of secondary lining concrete and the kind of cement, consumption are relevant.
At present, mostly the prevention of right thermal cracking is to place radiator in the tunnel of construction, makes tunnel internal temperature increase. But, in order to prevent cool exterior air from entering, it is all that tunnel is sealed, so in radiator heating process, understands oxygen increasingly Few, to workmen health the most unfavorable, as number of patent application 201310165307.2 discloses " a kind of double-coil output The antifreeze method of concreting in cold-weather heat supply, including raw material cabin, floor heating heat supply pipeline, boiler room, circulating pump, blower fan and airduct, It is characterized in that: the side that against tunnel side wall in tunnel is provided with raw material cabin, and opposite side is provided with blower fan, and blower fan is connected with airduct, Raw material cabin includes cement bin, examines rubble feed bin, examines sand feed bin, rubble feed bin to be checked and sand feed bin to be checked, in tunnel Being provided with boiler room at hole, side, boiler room is provided with door curtain, is provided with boiler in boiler room, and water tank is located at the side of raw material cabin, pot Stove is connected with floor heating heat supply main and floor heating backwater main respectively, and one end of floor heating heat supply main is connected with boiler, floor heating The other end of heat supply main is connected with water tank, and one end of floor heating backwater main is connected with water tank, floor heating backwater main another One end is connected with boiler, and water tank is provided with cistern water supply pipe, and cistern water supply pipe one end is connected with water tank, and cistern water supply pipe is another One end is connected with floor heating heat supply main, is set by the floor heating heat supply main of raw material cabin, floor heating backwater main and cistern water supply pipe Put in underground;At cement bin, examine rubble feed bin, examine below sand feed bin, rubble feed bin to be checked and sand feed bin to be checked Being equipped with a floor heating heating tube respectively, described floor heating heating tube one end is connected with floor heating heat supply main, floor heating heating tube The other end be connected with floor heating backwater main, the floor heating backwater main in boiler room is provided with circulating pump, circulating pump and pot Floor heating backwater main between stove is provided with bypass valve ".I.e. have employed the method, therefore, seek a kind of new concrete heat-insulating Method, reduces the appearance of thermal cracking, improves the maintenance to construction later concrete, improves the quality of the engineering of construction, is mesh Front urgent problem.
Summary of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, it is provided that the inner lining concrete insulation of a kind of tunnel is supported Protecting constructing device, the present invention is designed by rational structure, is first incubated secondary lining concrete, reduces inside and outside temperature Difference, secondly carries out heat and moisture preserving to concrete, prevents concrete frost heave, makes the slow desuperheat of concrete finally by cooling layer, keeps away The quality problems of the big generation of the temperature difference before and after having exempted to construct.
For realizing the purpose of the present invention, the technical solution used in the present invention is:
A kind of tunnel inner lining concrete insulated curing constructing device, it is characterised in that the first chassis of including being sequentially connected with, second Chassis and the 3rd chassis or the first chassis and the second chassis or the second chassis and the 3rd chassis or the first chassis and the 3rd chassis, three The template by they sup-port it is equipped with on individual chassis;
Described first chassis is installed above the first hot oil pump, and described first hot oil pump connects outlet line and in-line, The template surface of the first chassis is provided with heat transfer layer;Hot oil pipeline is laid in heat transfer layer, and its oil circuit entrance point is with outlet line even Logical, the oil circuit port of export connects with in-line;
Described second chassis is installed above the second hot oil pump, and described second hot oil pump connects has the second outlet line and second to enter Oil pipe line, the template surface of the second chassis is provided with heat-insulation layer;Oil supply pipe is laid in heat-insulation layer, its oil circuit entrance point and second Outlet line connects, the oil circuit port of export and the connection of the second in-line;
Being also equipped with water supply control chamber above described second chassis, moisturizing layer is located on heat-insulation layer, and its internal uniform being provided with is dripped Filling band, described drip irrigation zone connects with water supply control chamber;
Described 3rd chassis is installed above refrigeration machine, and described refrigeration machine connects outlet pipe and air inlet pipeline, the 3rd chassis Template surface be provided with cooling layer;Cold duct is laid in cooling layer, and its pipeline inlet end connects with outlet pipe, tubes rows Gas end connects with air inlet pipeline;
Preferentially, there are electric heating conduction oil furnace described first hot oil pump and the second hot oil pump all corresponding connections.Electric-heating heat-conductive oil Stove is PLC control.
Preferentially, the template two ends of described first chassis, the second chassis and the 3rd chassis are equipped with thermal insulation layer.Described heat insulation Layer is foam insulation layer.
The invention has the beneficial effects as follows: first secondary lining is incubated by three construction trolley, reduce inside and outside temperature Difference, secondly carries out heat and moisture preserving to concrete, prevents concrete frost heave, makes the slow desuperheat of concrete finally by cooling layer, keeps away The quality problems of the big generation of the temperature difference before and after having exempted to construct.The present invention has the advantage that construction quality is stable and cost is low, has wide Wealthy market prospect.
Accompanying drawing explanation
With reference to the accompanying drawings the present invention is further described in more detail, preferred specific embodiment party shown in the drawings Formula.
Fig. 1 is the structural representation of tunnel of the present invention inner lining concrete insulated curing constructing device;
Fig. 2 be Fig. 1 disassemble schematic diagram further;
Fig. 3 is the structural representation of the present invention the first chassis;
Fig. 4 is the structural representation of the present invention the second chassis;
Fig. 5 is the structural representation of the present invention the 3rd chassis.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail.Following example will assist in the technology of this area Personnel are further appreciated by the present invention, but limit the present invention the most in any form.It should be pointed out that, the ordinary skill to this area For personnel, without departing from the inventive concept of the premise, it is also possible to make some deformation and improvement.These broadly fall into the present invention Protection domain.
Embodiment 1
As it can be seen, a kind of tunnel inner lining concrete insulated curing constructing device, including the first chassis 100 being sequentially connected with, the Two chassis 200 and the 3rd chassis 300, additionally, the activity that first chassis the 100, second chassis 200 and the 3rd chassis 300 use is torn open The connected mode unloaded, its respective function is the most different.Accordingly it is also possible to three kinds of chassis are carried out group two-by-two according to the demand of construction Close and use, such as the first chassis 100 and the second chassis 200 or the second chassis 200 and the 3rd chassis 300 or the first chassis 100 and the Three chassis 300.Simultaneously, it is possible to individually carry out construction operation, three chassis are equipped with the template supported by support bar 101. The template two ends of first chassis the 100, second chassis 200 and the 3rd chassis 300 are equipped with thermal insulation layer, and described thermal insulation layer is foam material Material thermal insulation layer.
Please refer to Fig. 3 by emphasis, the first chassis 100 is installed above the first hot oil pump 103, described first hot oil pump 103, connects Being connected to outlet line 102 and in-line 107, the template surface of the first chassis 100 is provided with heat transfer layer 104;Hot oil pipeline 105 cloth Being located in heat transfer layer 104, its oil circuit entrance point connects with outlet line 102, and the oil circuit port of export connects with in-line 107.The One hot oil pump 103 connects has PLC to control electric heating conduction oil furnace.
When construction, the operation principle of the first chassis 100 is such, and conduction oil is added by electric heating conduction oil furnace Work, the conduction oil of heat is sent into pipe by the oil circuit entrance point of hot oil pipeline 105 by outlet line 102 by the first hot oil pump 103 In road, conduction oil flows in the hot oil pipeline 105 of heat transfer layer 104, and heat transfer layer 104 can use existing Heat Conduction Material, The reasonable aluminium sheet of heat dispersion can also be used, do not repeat them here.Conduction oil in hot oil pipeline 105 is constantly to heat transfer layer 104 carry out carrying heat, make heat transfer layer 104 generate heat, are close to lining cutting surface and conduct heat, reduce internal-external temperature difference, it is to avoid temperature The appearance in degree crack.Conduction oil enters in-line 107 eventually through the oil circuit port of export and enters in the first hot oil pump 103, then Reheat in being admitted to electric heating conduction oil furnace again, form blood circulation.
Please refer to Fig. 4 by emphasis, the second chassis 200 is installed above the second hot oil pump 204, and described second hot oil pump 204 is even Being connected to the second outlet line 201 and the second in-line 205, the template surface of the second chassis 200 is provided with heat-insulation layer, oil supply pipe Being laid in heat-insulation layer, its oil circuit entrance point and the second outlet line 201 connect, the oil circuit port of export and the second in-line 205 Connection;
Heat-insulation layer uses the reasonable aluminium sheet of heat dispersion or copper coin.Second hot oil pump 204 corresponding connection has PLC to control electrical heating Heat-conducting oil furnace.This heat-insulation system operation principle identical with the operation principle of the first chassis 100, do not repeat them here.
It addition, be also equipped with water supply control chamber 207 above the second chassis 200, moisturizing layer 202 is located on heat-insulation layer, in it The uniform drip irrigation zone 203 that is provided with, portion, described drip irrigation zone 203 connects with water supply control chamber 207.Moisturizing layer 202 uses concrete to save Water moisturizing and curing membrane, while the heat-insulation system of this chassis works, the drip irrigation zone 203 in moisturizing layer 202 is constantly by supplying water Control chamber 207 supplies water and discharges little water droplet, owing to heat-insulation layer heat radiation has certain temperature, the heating of little water droplet can be produced steam solid Being scheduled on above moisturizing layer 202, moisturizing layer 202 contacts with concrete again, quickly can supply water concrete surface, make coagulation Soil keeps humidity constant state, effectively prevents frost heave, suppresses microcrack, arrives the maintenance purpose to concrete.
Please refer to Fig. 5 by emphasis, the 3rd chassis 300 is installed above refrigeration machine 301, and described refrigeration machine 301 connects gives vent to anger Pipeline 303 and air inlet pipeline 302, the template surface of the 3rd chassis 300 is provided with cooling layer 304;Cold duct 305 is laid in cooling In layer 304, its pipeline inlet end connects with outlet pipe 303, and pipeline exhaust end connects with air inlet pipeline 302.
When construction, the operation principle of the 3rd chassis 300 is such, and refrigeration machine 301 passes through outlet pipe 303 to cold air Pipeline 305 transporting cold-air, the temperature of cold air is that notch cuttype reduces, and cold air flows in cold duct 305 and sends cold to fall Temperature layer 304, cooling layer 304 uses metal material to make, and such as materials such as aluminum, steel, copper, cooling layer 304 is by cold duct 305 Cold carries out notch cuttype cooling to concrete, makes lining concrete slowly enter room temperature, is prevented from excessive temperature differentials, produces temperature Crack.
This device construction time, first with the first chassis 100, lining concrete is heated, reduce inside concrete and The outside temperature difference, it is to avoid the generation of thermal cracking.Secondly, use the insulation of the second chassis 200 and moisturizing device that lining cutting is mixed Solidifying soil carries out heat and moisture preserving, prevents concrete from frost heave occur.Finally, by the cooling system of the 3rd chassis 300, concrete is entered The steps cooling of row, makes concrete reach the room temperature state in winter, prevents the generation of thermal cracking, improve construction effect.

Claims (1)

1. a tunnel inner lining concrete insulated curing constructing device, it is characterised in that include the first chassis being sequentially connected with (100), the second chassis (200) and the 3rd chassis (300) or the first chassis (100) and the second chassis (200) or the second chassis (200) with the 3rd chassis (300) or the first chassis (100) and the 3rd chassis (300), three chassis are equipped with and pass through support bar (101) template supported;
Described first chassis (100) is installed above the first hot oil pump (103), and the connection of described first hot oil pump (103) has fuel-displaced Pipeline (102) and in-line (107), the template surface of the first chassis (100) is provided with heat transfer layer (104);Hot oil pipeline (105) Being laid in heat transfer layer (104), its oil circuit entrance point connects with outlet line (102), the oil circuit port of export and in-line (107) Connection;
Described second chassis (200) is installed above the second hot oil pump (204), and described second hot oil pump (204) connects second Outlet line (201) and the second in-line (205), the template surface of the second chassis (200) is provided with heat-insulation layer;Oil supply pipe cloth It is located in heat-insulation layer, its oil circuit entrance point and the second outlet line (201) connection, the oil circuit port of export and the second in-line (205) connection;
Being also equipped with water supply control chamber (207) above described second chassis (200), moisturizing layer (202) is located on heat-insulation layer, in it The uniform drip irrigation zone (203) that is provided with, portion, described drip irrigation zone (203) connect with water supply control chamber (207);
Described 3rd chassis (300) is installed above refrigeration machine (301), and described refrigeration machine (301) connects outlet pipe (303) With air inlet pipeline (302), the template surface of the 3rd chassis (300) is provided with cooling layer (304);Cold duct (305) is laid in fall In temperature layer (304), its pipeline inlet end connects with outlet pipe (303), and pipeline exhaust end connects with air inlet pipeline (302);Institute The template two ends stating the first chassis (100), the second chassis (200) and the 3rd chassis are equipped with thermal insulation layer;Described thermal insulation layer is bubble Foam material thermal insulation layer;
Its construction method is as follows:
During the construction of this device, first with the first chassis (100), lining concrete is heated, reduce inside concrete with outer The temperature difference in portion, it is to avoid the generation of thermal cracking;Conduction oil is processed by electric heating conduction oil furnace, and the first hot oil pump (103) leads to Crossing outlet line (102) and send in pipeline by the conduction oil of heat by the oil circuit entrance point of hot oil pipeline (105), conduction oil is passing Flowing in the hot oil pipeline (105) of thermosphere (104), heat transfer layer (104) can use existing Heat Conduction Material;Hot oil pipeline (105) heat transfer layer (104) is constantly carried out carrying heat by the conduction oil in, makes heat transfer layer (104) generate heat, is close to lining cutting surface Conduct heat, reduce internal-external temperature difference, it is to avoid the appearance of thermal cracking;Conduction oil enters oil inlet pipe eventually through the oil circuit port of export Road (107) enters in the first hot oil pump (103), reheats in being admitted to electric heating conduction oil furnace the most again, forms cyclic system System;
Secondly, use the insulation of the second chassis (200) and moisturizing device that the concrete of lining cutting is carried out heat and moisture preserving, prevent coagulation There is frost heave in soil;
Constantly supplied water by water supply control chamber (207) and discharge little water droplet in drip irrigation zone (203) in moisturizing layer, owing to heat-insulation layer dispels the heat Having certain temperature, the heating of little water droplet can be produced steam and be fixed on moisturizing layer (202) above, moisturizing layer (202) is again with mixed Solidifying soil contact, can quickly supply water to concrete surface, makes concrete keep humidity constant state, effectively prevents frost heave, suppression Microcrack, arrives the maintenance purpose to concrete;
Finally, by the cooling system of the 3rd chassis (300), concrete is carried out steps cooling, make concrete reach winter Room temperature state, prevents the generation of thermal cracking;
Refrigeration machine (301) is by outlet pipe (303) to cold duct (305) transporting cold-air, and the temperature of cold air is notch cuttype fall Low, cold air flows in cold duct (305) and cold sends to cooling layer (304), and cold duct is passed through in cooling layer (304) (305) concrete is entered the cooling of shape notch cuttype by cold, makes lining concrete slowly enter room temperature, is prevented from excessive temperature differentials, Produce thermal cracking.
CN201610669451.3A 2015-01-31 2015-01-31 A kind of tunnel inner lining concrete insulated curing constructing device and its construction method Active CN106285726B (en)

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CN201610669451.3A CN106285726B (en) 2015-01-31 2015-01-31 A kind of tunnel inner lining concrete insulated curing constructing device and its construction method
CN201510049192.XA CN104712345B (en) 2015-01-31 2015-01-31 Tunnel lining concrete heat preserving and maintaining construction device and construction method thereof

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CN104963698B (en) * 2015-06-25 2016-06-01 山东大学 For the constructional method of the heat and moisture preserving health preserving equipment of tunnel lining concrete
CN104989430A (en) * 2015-07-22 2015-10-21 顾达容 Tunnel lining concrete curing device and construction method thereof
CN106050274A (en) * 2016-05-31 2016-10-26 中国科学院武汉岩土力学研究所 Anti-frost heaving structure of hard rock tunnel in cold region and construction method of anti-frost heaving structure
CN107387124A (en) * 2017-08-23 2017-11-24 中国铁路经济规划研究院 Tunnel lining concrete maintenance construction technique
CN107435546B (en) * 2017-08-23 2023-07-25 中国铁路经济规划研究院有限公司 Tunnel lining intelligent maintenance trolley
CN107829755A (en) * 2017-11-28 2018-03-23 中铁隧道集团处有限公司 Prevent the device and construction method of lining trolley capping tunnel-liner
CN110985059B (en) * 2019-12-28 2021-12-10 杨雪 Supporting structure for spraying concrete on smooth surface of deep coal mine roadway
CN113339007B (en) * 2021-06-16 2022-04-12 无锡市市政设施建设工程有限公司 Subway tunnel lining construction method and construction device
CN113719144A (en) * 2021-07-13 2021-11-30 中铁十九局集团有限公司 Method for construction and maintenance of beam body in winter
CN113752371B (en) * 2021-09-10 2022-12-09 青岛天地彩涂料有限公司 Be used for new material board pressurization to evaporate pressure curing means
CN114478063B (en) * 2022-02-28 2023-02-07 河北工业大学 Gradient temperature electric stimulation curing method for concrete in cold region in winter

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CN106246209A (en) 2016-12-21
CN106246209B (en) 2018-03-20

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