CN106284817B - Plane self-locking module system and manufacturing method and device - Google Patents
Plane self-locking module system and manufacturing method and device Download PDFInfo
- Publication number
- CN106284817B CN106284817B CN201610785980.XA CN201610785980A CN106284817B CN 106284817 B CN106284817 B CN 106284817B CN 201610785980 A CN201610785980 A CN 201610785980A CN 106284817 B CN106284817 B CN 106284817B
- Authority
- CN
- China
- Prior art keywords
- module
- locking
- self
- manufacturing
- plane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/04—Walls having neither cavities between, nor in, the solid elements
- E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/04—Walls having neither cavities between, nor in, the solid elements
- E04B2/12—Walls having neither cavities between, nor in, the solid elements using elements having a general shape differing from that of a parallelepiped
Abstract
The invention provides a manufacturing method of a plane self-locking module system, which comprises the following steps: designing a basic frame, drawing different continuous curves or broken lines, namely lofting lines, on upper and lower edge frame lines of each side of the basic frame, and obtaining a closed geometric shape through lofting; the geometry enables self-locking in the direction X, Y; manufacturing, namely manufacturing a module structure according to a designed geometric shape by using a die for manufacturing the module structure; and assembling, wherein the shapes of the directions of X, Y are complementary between the adjacent module structures, so that a complete plane self-locking module system is formed. The invention also comprises a plane self-locking block system, a manufacturing device and a filling method thereof. The self-locking block system can be used for paving common pavements, walls, planar structures needing to be replaced by damaged components, planar structures needing to form complex surface joints, manufacturing small-sized building block toys and the like.
Description
Technical Field
The invention belongs to the field of building construction, and particularly relates to a plane self-locking module system, and a manufacturing method and a manufacturing device thereof.
Background
The building blocks in the traditional brick-laying structure are usually spliced by adopting materials such as mortar and the like, on one hand, the strength of the splicing materials is low, and on the other hand, the building blocks lack corresponding connection with each other. In daily life, common planar structures such as brick pavements and wall surfaces have relatively weak stress performance, can resist dynamic load, and cannot fully exert the performance of the material.
Disclosure of Invention
Aiming at the technical problems, the invention provides a plane system which has smaller overall deformation after being stressed and more reasonable stress, a manufacturing method and a manufacturing device.
In order to achieve the purpose, the invention adopts the technical scheme that: a method for manufacturing a planar self-locking module system comprises the following steps:
three-dimensional geometric design: firstly, designing a base frame, wherein the base frame is in any form which can be combined into a general plane; then drawing different continuous curves or broken lines, namely lofting lines, on the upper edge frame line and the lower edge frame line of each side surface of the basic frame, and obtaining a closed geometric shape through lofting; the designed geometric shapes comprise one or more of the geometric shapes, and the geometric shapes can realize self-locking in the X, Y direction;
preparation: using a mould for manufacturing a module structure, manufacturing the module structure according to a designed geometric shape, coating a layer of release agent on the surface of the mould, pouring concrete and other materials until the materials are cured, removing bolts, and demoulding;
assembling: after the X, Y directions are complemented, the adjacent module structures utilize friction force as the connecting condition, thereby forming a complete plane self-locking module system. If stacking up and down exists between the module structures, the contact surfaces can be bonded by adopting mortar.
The above method is further characterized by: the base frame is a cylinder, a circular truncated cone, a prism or a prismatic table. The loft lines may be all the same, partially the same, or all the same.
The above method is further characterized by: the ratio of the distance h1 between the module structure lofting line and the corresponding basic frame line to the side length L of the basic frame is 1/7-1/5; the ratio h/L of the height to the width of the basic frame of the modular structure is 1/3-1/2.
The above method is further characterized by: and arranging a separation module at intervals of 5 module structures in the X direction and the Y direction, wherein the separation module divides the module structure into three combinations.
The planar self-locking module system manufactured by the method comprises a plurality of module structures, wherein the module structures can be combined into a common plane and comprise planar upper and lower surfaces and non-planar side surfaces; the upper surface graph and the lower surface graph of the module structure are axisymmetric on an XOY projection plane, the shapes of the adjacent module structures are complementary in the direction of X, Y to form a combined locking structure, and the upper contact surface and the lower contact surface between the combined locking structures are bonded by adopting mortar, so that a complete plane self-locking module system is formed.
The self-locking module system is further characterized in that: the side surface is designed by adopting a curved surface, the module structure is an inverted S-shaped curved surface about the central plane of a Z axis, the shapes in the X, Y directions are complementary, and the upper surface graph and the lower surface graph are axisymmetric about a corresponding frame line on an XOY projection plane. And arranging a separation module at intervals of 5 module structures in the X direction and the Y direction.
The utility model provides a making devices of plane self-locking module system, according to the modular structure surface, designs corresponding mould, and each component of mould all has a connecting piece that becomes 45 degrees contained angles with the X, Y axle in the edge, is equipped with the screw on the connecting piece to be connected together each mould through the bolt.
A filling method of a plane self-locking module system is characterized in that a separation module is arranged at intervals of 5 module structures in the X direction and the Y direction, the separation module divides the module structures into three combinations, if part of the module structures are damaged, the separation module in a damaged area is taken out, then a new module is put in according to the assembly steps, mortar is filled in a splicing joint, and finally the separation module is put in a corresponding position.
The invention has the following beneficial effects: the plane self-locking module has the characteristics that the whole plane impact force bearing capacity is higher than that of a common brick system, the installation is more convenient, the prefabrication degree is higher, and the like.
The novel self-locking module system can be used for laying common pavements, walls, planar structures with damaged components needing to be replaced, planar structures with complex surface joints needing to be formed, small-sized building block toys and the like.
Drawings
Fig. 1 is a block diagram of a square basic outline model of a planar self-locking module system according to an embodiment of the present invention.
FIG. 2 is a lofted line drawn on a rectangular basic outline model of an embodiment of the present invention.
Fig. 3 is a top view of an octahedral geometry and the resulting planar self-locking module system according to an embodiment of the present invention.
FIG. 3(a) is an octahedral geometry; fig. 3(b) is a planar self-locking module system formed in fig. 3 (a).
Fig. 4 is a top view of a twenty-hexahedral geometry form and resulting planar self-locking module system of an embodiment of the present invention.
FIG. 4(a) is a twenty-hexahedral geometry; fig. 4(b) shows the planar self-locking module system formed in fig. 4 (a).
Fig. 5 is a top view of the circumscribed hexahedral geometry form and the resulting planar self-locking module system of an embodiment of the present invention.
FIG. 5(a) is a circumscribed circle hexahedral geometry; fig. 5(b) is a planar self-locking module system formed in fig. 5 (a).
Fig. 6 is a top view of the pentahedron geometry and resulting planar self-locking module system of an embodiment of the present invention.
FIG. 6(a) is a pentahedral geometry; fig. 6(b) is a planar self-locking module system formed in fig. 6 (a).
Fig. 7 is a top view of the hexahedral geometry with different lofting curves and the formed planar self-locking module system five according to the embodiment of the present invention.
FIG. 7(a) is a hexahedral geometry with different loft curves; fig. 7(b) is a planar self-locking module system formed in fig. 7 (a).
FIG. 8 shows the same geometry for loft curves for an embodiment of the present invention.
FIG. 9 illustrates various geometries of loft curves according to embodiments of the present invention.
FIG. 10 is a schematic diagram of a mold for monolithic fabrication of a modular structure according to an embodiment of the invention.
Fig. 11 is a schematic diagram of a partitioning module according to an embodiment of the present invention.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following embodiments and accompanying drawings.
The manufacturing method of the planar self-locking module system of the embodiment comprises the following steps: first, a cubic base frame as shown in fig. 1 is designed, the side length of the base frame is L, the height of the base frame is h, and then continuous curves or broken lines, i.e., lofting lines, are drawn on the upper and lower edge frame lines of each side of the base frame, as shown in fig. 2, the distance h1 between the lofting line and the corresponding base frame line. Obtaining a closed geometric shape through lofting; the designed geometric shapes comprise one or more of the geometric shapes, and the geometric shapes can realize self-locking in the X, Y direction; using the mold for manufacturing the geometric figure as shown in fig. 10, manufacturing a module structure according to the designed geometric shape, coating a layer of release agent on the surface of the mold, pouring concrete and other materials until the materials are cured, removing the bolt, and demolding; when assembling, after complementing the X, Y direction, the adjacent module structures are connected with each other by using friction force as the connecting condition, and a separation module is arranged at the distance of every 5 module structures in the X direction and the Y direction. And forming a complete plane self-locking module system after connecting the module structures.
Two issues that need to be addressed when performing geometric design are: (1) the ratio of the distance h1 between the lofting curve and the corresponding basic frame line to the side length L of the basic frame is 1/7-1/5; (2) the ratio h/L of the height to the width of the single module is 1/3-1/2. Meanwhile, the geometric design of the invention is not limited to the geometric shapes with the same lofting curve, and different geometric shapes can be obtained only by satisfying the axial symmetry relationship of the upper surface figure and the lower surface figure on the XOY projection plane relative to the corresponding frame line, so that abundant figures are formed on different splicing surfaces. The lofting line has various forms, and only needs to satisfy the curve continuity, and is symmetrical about the frame line of the XOY projection plane, so that the plane self-locking module with good functionality can be obtained.
Fig. 3(a) to 6(a) are geometric shapes designed according to the above method, and fig. 3(b) to 6(b) are planar self-locking module systems manufactured according to the geometric shapes, wherein the planar self-locking module systems comprise a plurality of module structures, and the module structures comprise upper and lower surfaces which are planar and a plurality of curved surfaces; the module structure is an inverted S-shaped curved surface about a Z-axis central plane, the upper surface graph and the lower surface graph of the module structure are axisymmetric about a corresponding frame line on an XOY projection plane, and the shapes of the adjacent module structures are complementary in the direction of X, Y, so that a complete plane self-locking module system is formed. The assembly of the invention takes the same lofting curve as an example, and after the assembly is finished, the connection between the adjacent modules is complementary, thereby forming a complete plane.
FIG. 3 shows an octahedral geometry and the resulting planar self-locking modular system; FIG. 4 is a twenty-hexahedral geometry and resulting planar self-locking module system; FIG. 5 is a hexahedral geometry with a circumscribed circle and a resulting planar self-locking modular system; fig. 6 shows the pentahedron geometry and the resulting planar self-locking module system.
Fig. 7 shows different hexahedral geometrical structural forms of lofting curves and the formed plane self-locking module system. Fig. 8 is an example of a geometry in which each of the lofting lines is the same, and the geometry, and the lofting lines thereof, can be clearly understood by the structural lines in the figure. Fig. 9 is an example of a geometry in which the lofting lines are not identical, where 3 lofting lines are curved, one lofting line is a V-fold line, and the upper and lower surface patterns of the geometry are axisymmetric with respect to the corresponding frame line in the XOY projection plane.
Fig. 10 is a manufacturing device of a plane self-locking module system, the manufacturing mold of the invention is a geometrically designed plane skin split into different molds, a connecting piece forming an included angle of 45 degrees with X, Y axes is arranged at the edge, and the molds are connected together through bolts. The mold is a metal mold. When the module structure is manufactured, a layer of release agent is coated on the surface of a mould, then liquid materials such as concrete and the like are poured in until the liquid materials are solidified, the bolt is removed, and the mould is demolded.
When some parts in the plane structure are damaged, only the separation module in the damaged area needs to be taken out, then a new module is put in according to the assembly steps, mortar is filled in the splicing joint, and finally the separation module is put in the corresponding position, so that the maintenance purpose can be achieved.
The novel self-locking module system can be used for laying common pavements, walls, planar structures with damaged components needing to be replaced, planar structures with complex surface joints needing to be formed, small-sized building block toys and the like.
The above embodiments are only for illustrating the technical idea of the present invention, and the protection scope of the present invention is not limited thereby, and any modification made on the basis of the technical solution according to the technical idea of the present invention falls within the protection scope of the present invention. The technology not related to the invention can be realized by the prior art.
Claims (7)
1. A method for manufacturing a planar self-locking module system is characterized by comprising the following steps:
three-dimensional geometric design: firstly, designing a base frame, wherein the base frame is in any form which can be combined into a plane; then drawing different continuous curves or broken lines, namely lofting lines, on the upper edge frame line and the lower edge frame line of each side surface of the basic frame, and obtaining a closed geometric shape through lofting; the upper surface graph and the lower surface graph of the designed geometric shape can be in an axisymmetric relation with the corresponding frame line on an XOY projection plane; the geometric shapes comprise one or more of the following shapes, and the geometric shapes can realize self-locking in the X, Y direction;
the ratio of the distance h1 between the module structure lofting line and the corresponding basic frame line to the side length L of the basic frame is 1/7-1/5; the ratio h/L of the height to the width of the basic frame of the modular structure is 1/3-1/2;
preparation: using a mould for manufacturing a module structure, manufacturing the module structure according to a designed geometric shape, coating a layer of release agent on the surface of the mould, pouring concrete and other materials until the materials are cured, removing bolts, and demoulding;
assembling: the shapes of the adjacent module structures are complementary in the direction of X, Y, and then the adjacent module structures are connected by using friction force as a connecting condition to form a complete plane self-locking module system;
and arranging a separation module at intervals of 5 module structures in the X direction and the Y direction, wherein the separation module divides the module structure into three combinations.
2. The method of making a planar self-locking modular system of claim 1, wherein: the base frame is a cylinder, a circular truncated cone, a prism or a prismatic table.
3. The method of making a planar self-locking modular system of claim 1, wherein: the loft lines may be all the same, partially the same, or all the same.
4. A planar self-locking modular system made according to the method of claim 1, characterized in that: the module structure can be used for being combined into a plane and comprises an upper surface, a lower surface and a plurality of non-planar side surfaces; the upper surface graph and the lower surface graph of the module structure are axially symmetrical on an XOY projection plane, and the shapes of the adjacent module structures are complementary in the direction of X, Y, so that a complete plane self-locking module system is formed.
5. The planar self-locking modular system of claim 4, wherein: the side surface is designed by adopting a curved surface, the module structure is an inverted S-shaped curved surface about the central plane of a Z axis, the shapes in the X, Y directions are complementary, and the upper surface graph and the lower surface graph are axisymmetric about a corresponding frame line on an XOY projection plane.
6. A device for making a planar self-locking modular system as defined in claim 4, wherein: according to the modular structure surface, the corresponding mould is designed, each component of the mould is provided with a connecting piece which forms an included angle of 45 degrees with X, Y axes at the edge, the connecting piece is provided with a screw hole, and the moulds are connected together through bolts.
7. A method of supplementing a planar self-locking modular system according to claim 4, characterized in that: if part of the module structure is damaged, the separation module in the damaged area is taken out, then a new module is put in according to the assembling steps, mortar is filled in the splicing seams, and finally the separation module is put in the corresponding position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610785980.XA CN106284817B (en) | 2016-08-30 | 2016-08-30 | Plane self-locking module system and manufacturing method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610785980.XA CN106284817B (en) | 2016-08-30 | 2016-08-30 | Plane self-locking module system and manufacturing method and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106284817A CN106284817A (en) | 2017-01-04 |
| CN106284817B true CN106284817B (en) | 2020-06-23 |
Family
ID=57673884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610785980.XA Active CN106284817B (en) | 2016-08-30 | 2016-08-30 | Plane self-locking module system and manufacturing method and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106284817B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113389272A (en) * | 2021-07-21 | 2021-09-14 | 曾侃衎 | Modular prefabricated combined type space connection masonry and structure building method |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87211727U (en) * | 1987-08-08 | 1988-06-08 | 张周 | Concave brick |
| CN200999318Y (en) * | 2007-01-09 | 2008-01-02 | 傅志昌 | Three-dimensional structural brick |
| CN201092649Y (en) * | 2008-01-24 | 2008-07-30 | 朱虹 | Road paving tile |
| CN101680197A (en) * | 2007-03-25 | 2010-03-24 | 穆萨·伊萨·阿姆里 | An interlockable brick/block with a top finish surface of granite, marble, ceramic, porcelain or terra cotta or imitations |
| CN102286908A (en) * | 2010-06-21 | 2011-12-21 | 杨光原 | Bidirectional interlocking brick as well as pavement and pavement paving method using same |
| CN103649433A (en) * | 2010-09-15 | 2014-03-19 | 阿代姆·巴林茨 | Interlocking building block, paving unit, tile or toy element and the construction method thereof |
| CN205062600U (en) * | 2015-09-29 | 2016-03-02 | 安徽华普节能材料股份有限公司 | Brick body permeates water on road surface |
| CN205188747U (en) * | 2015-10-09 | 2016-04-27 | 河北建筑工程学院 | Each other pass power formula interlocking piece |
| US9631375B1 (en) * | 2016-07-11 | 2017-04-25 | 308, Llc | Shock absorbing interlocking floor system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6866446B2 (en) * | 2002-02-05 | 2005-03-15 | Lee Masonry Products, Llc | Revetment block and mat |
-
2016
- 2016-08-30 CN CN201610785980.XA patent/CN106284817B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87211727U (en) * | 1987-08-08 | 1988-06-08 | 张周 | Concave brick |
| CN200999318Y (en) * | 2007-01-09 | 2008-01-02 | 傅志昌 | Three-dimensional structural brick |
| CN101680197A (en) * | 2007-03-25 | 2010-03-24 | 穆萨·伊萨·阿姆里 | An interlockable brick/block with a top finish surface of granite, marble, ceramic, porcelain or terra cotta or imitations |
| CN201092649Y (en) * | 2008-01-24 | 2008-07-30 | 朱虹 | Road paving tile |
| CN102286908A (en) * | 2010-06-21 | 2011-12-21 | 杨光原 | Bidirectional interlocking brick as well as pavement and pavement paving method using same |
| CN103649433A (en) * | 2010-09-15 | 2014-03-19 | 阿代姆·巴林茨 | Interlocking building block, paving unit, tile or toy element and the construction method thereof |
| CN205062600U (en) * | 2015-09-29 | 2016-03-02 | 安徽华普节能材料股份有限公司 | Brick body permeates water on road surface |
| CN205188747U (en) * | 2015-10-09 | 2016-04-27 | 河北建筑工程学院 | Each other pass power formula interlocking piece |
| US9631375B1 (en) * | 2016-07-11 | 2017-04-25 | 308, Llc | Shock absorbing interlocking floor system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106284817A (en) | 2017-01-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101668735B1 (en) | Wave Dissipating Block and Piling Method Using the Same | |
| CN104070688A (en) | Mold for forming aircraft composite material scuttle frame by mold pressing technique | |
| CN101797783B (en) | Mold device and method for integrally-prepared polygonal grating hollow plates | |
| KR101027785B1 (en) | Trestle for manufacturing wave disdipating block, mold for manufacturing wave disdipating block, method for manufacturing wave disdipating block and wave disdipating block using thereof | |
| CN106284817B (en) | Plane self-locking module system and manufacturing method and device | |
| CN110653345A (en) | Sand core assembly and method for forming sand core assembly through 3D printing | |
| CN108951992B (en) | FRP shell-concrete wallboard structure and manufacturing method thereof | |
| CN201554032U (en) | Positioning structure and mold thereof for tower mast mechanical equipment under frame | |
| CN101672040B (en) | Positioning construction of tower mechanical equipment chassis and preparation method thereof | |
| CN216609427U (en) | Mould for manufacturing concrete hollow column | |
| CN108978957B (en) | Integrally formed wall body free of dismantling formwork and construction process | |
| CN212498240U (en) | Multifunctional modular template for producing rough surface of prefabricated part | |
| CN209868946U (en) | Multilayer platform mould for preparing concrete precast slab | |
| CN202895424U (en) | Composite-wall lightweight concrete prefabricated part mold | |
| CN110696162A (en) | Combined bridge plate template | |
| CN207003720U (en) | A kind of assembled integral concrete shear force wall attachment structure | |
| CN217144298U (en) | Block type slope protection mold | |
| CN219726652U (en) | Assembled subway station honeycomb board and die for manufacturing honeycomb board | |
| CN215790599U (en) | Ecological bank protection mould of assembled | |
| CN210031523U (en) | Pier column mould | |
| CN204800823U (en) | A plug -in components structure for prefabricating building templates cavity | |
| CN212978707U (en) | Special-shaped pile mold and special-shaped pile mold set | |
| CN219454786U (en) | Solid energy storage body structure | |
| CN210414923U (en) | Experimental mold for concrete | |
| CN202123561U (en) | Production mold for manufacturing concrete blocks with tenon-and-mortise structures |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 213032 No. 1505-1508, Honghe Road 65, Xinqiao Town, Xinbei District, Changzhou City, Jiangsu Province Applicant after: Xie million people of Engineering Science and Technology (Changzhou) Co. Ltd. Address before: 213022 Jiangsu city of Changzhou province Hehai new North Road No. 85 8-1-6 Applicant before: Xie million people of Engineering Science and Technology (Changzhou) Co. Ltd. |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |