CN106282743A - Ods掺杂碳纳米管诱导马氏体相变,提高强度硬度的方法 - Google Patents
Ods掺杂碳纳米管诱导马氏体相变,提高强度硬度的方法 Download PDFInfo
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Abstract
本发明涉及一种采用ODS掺杂碳纳米管诱导马氏体相变,提高强度硬度的方法;按ODS铁素体钢的化学成分称量原材料,熔融后进行雾化,形成预合金粉末;将预合金粉与球料进行球麽,氩气气氛保护下球磨40‑48小时,加入碳纳米管后再球磨5‑6小时;进行真空等离子热压烧结,得到ODS掺杂碳纳米管试样。本发明在ODS钢中掺入碳纳米管,碳纳米管作为增强体可改善基体性能,同时碳纳米管融入基体在烧结过程中微区产生马氏体相变,有效提高强度和硬度,添加碳纳米管前硬度为245.37HV,抗拉强度为538.25Mpa,添加碳纳米管后硬度可达到699.4HV,强度可达到610.5Mpa。
Description
技术领域
本发明属ODS钢生产技术领域,特别涉及一种引入碳纳米管诱导马氏体相变,增强强度和硬度的方法。
背景技术
铁素体钢具有高辐照稳定性、高抗肿胀性,可应用于聚变能源系统[1]。氧化物弥散强化(Oxide Disperion Strengthed,ODS)铁素体钢一般是通过机械合金化(MechanicalAlloying,MA)技术使合金基体中弥散分布高稳定性的纳米颗粒而获得[2]。纳米级颗粒不仅可以阻碍位错的运动,而且可以通过限制阳离子的扩散来阻止合金表面氧化层的增长,提高合金表面氧化层与基体的结合力。因此,ODS化除了提高合金的高温强度外,还可以进一步改善合金的抗氧化、耐腐蚀能力[3.4]。与传统的铁素体钢相比,ODS铁素体钢具备两个重要性能:(a)具有高辐照稳定性、高抗肿胀性及抗辐照蠕变性;(b)由于纳米氧化物颗粒的均匀分布,表现出优异的高温强度[5.6]。碳纳米管具有优异的机械性能和物理性能:碳纳米管具有很高的弹性模量,可超过1TPa(金刚石的弹性模量为:1.2TPa),甚至可以达到1.8TPa[7.8];碳纳米管的强度也很高,是钢强度的10-100倍,其弹性应变可达5%,最高可达12%,约为钢60倍[9.10],而其密度一般为1-2g/cm3。在2800℃的高温真空环境下,其性质不发生改变,导热性能比金刚石高出2倍。由于优异的机械和物理性能,碳纳米管被广泛应用于复合材料增强相。碳纳米管用于增强金属的研究已有许多报道,如碳纳米管增强镁基,铝基,钴基等,碳纳米管的加入是符合材料的力学和物理性能有所提高[11-13]。但是,碳纳米管用于增强ODS钢的研究并不多,本专利将碳纳米管掺入ODS钢中,来实现ODS钢性能的改善,进一步提高强硬度。
发明内容
针对上述现有技术,本发明提供了一种采用ODS掺杂碳纳米管诱导马氏体相变,提高强度硬度的方法,ODS体系根据化学成分不同涉及到种类较多,其中典型的ODS铁素体钢的化学成分有Fe-9Cr、Fe-12Cr、Fe-14Cr、Fe-20Cr,其他合金元素如Ti、W、Ta、C的添加能赋予ODS钢更优异的性能,为了实现本发明的目的,具体技术方案如下:
一种采用ODS掺杂碳纳米管诱导马氏体相变,提高强度硬度的方法,步骤如下:
(1)按ODS铁素体钢的化学成分称量原材料,熔融后进行雾化,形成预合金粉末;
(2)将预合金粉与球料进行球麽,氩气气氛保护下球磨40-48小时,加入碳纳米管后再球磨5-6小时;
(3)进行真空等离子热压烧结,得到ODS掺杂碳纳米管试样。
所述预合金粉与球料质量比为1:10-1:15。
所述球麽转速为360-400r/min。
所述加入碳纳米管量为混合粉末的0.2‐0.6%wt
所述真空等离子热压烧结,条件是在1100-1150℃保温5-8min,压力为40Mpa。
本发明的主旨是是将碳纳米管掺杂在ODS钢中,对ODS钢进行强化,碳纳米管作为增强体使ODS钢的强硬度提高,本发明特点在于在ODS钢中掺入碳纳米管,碳纳米管作为增强体可改善基体性能,同时碳纳米管融入基体在烧结过程中微区产生马氏体相变,有效提高强度和硬度,添加碳纳米管前硬度为245.37HV,抗拉强度为538.25Mpa,添加碳纳米管后硬度可达到699.4HV,强度可达到610.5Mpa。
附图说明
图1试样烧结后,碳纳米管在基体中分布图;
图2烧结后的试样中典型的马氏体板条的透射电镜照片图;
图3烧结后基体中的碳纳米管团簇图;
图4烧结后试样的拉曼光谱图;
图5原始碳纳米管的拉曼光谱图;
图6球磨后粉末的差热分析曲线图。
具体实施方式
以下为本发明的具体实施案例,本发明以Fe-14Cr-2W-0.2V-0.07Ta为例:
(1)按照表1所给出Fe-14Cr的成分称量原材料,熔融后进行雾化,形成预合金粉末。
(2)将Fe-14Cr预合金粉末按照球料比为1:10-1:15,转速为360-400r/min,氩气气氛保护下球磨40-48小时,加入碳纳米管后再球磨5-6小时。
(3)进行真空等离子热压烧结,在1100-1150℃保温5-8min,压力为40Mpa。经过烧结的试样直径为20mm,高度约为4mm。
但本发明不限于下述实施例。
实施例1:将Fe-14Cr预合金粉末加入质量分数为0.3%的Y2O3按照球料比为1:10,即每个球磨罐中11.94g预合金粉末,0.036gY2O3,120g钢球,转速为360r/min,氩气气氛保护下球磨40小时,加入质量分数为混合粉末0.2%的碳纳米管即0.024g,再球磨5小时。随后进行真空等离子热压烧结,在1100℃保温5min,压力为40Mpa,得到烧结试样。
采用该工艺增强的ODS钢硬度由245.37HV增加至379.92HV,强度由528.25Mpa增加至550.33Mpa。
实施例2:将Fe-14Cr预合金粉末加入质量分数为0.3%的Y2O3按照球料比为1:12,即每个球磨罐中11.928g预合金粉末,0.036gY2O3,144g钢球,转速为380r/min,氩气气氛保护下球磨45小时,加入质量分数为混合粉末0.3%的碳纳米管即0.036g,再球磨6小时。随后进行真空等离子热压烧结,在1100℃保温7min,压力为40Mpa,得到烧结试样。
采用该工艺增强的ODS钢硬度由245.37HV增加至463.84HV,强度由528.25Mpa增加至566.15Mpa。
实施例3:将Fe-14Cr预合金粉末加入质量分数为0.3%的Y2O3按照球料比为1:15,即每个球磨罐中11.916g预合金粉末,0.036gY2O3,180g钢球,转速为400r/min,氩气气氛保护下球磨48小时,加入质量分数为混合粉末0.4%的碳纳米管即0.048g,再球磨6小时。随后进行真空等离子热压烧结,在1150℃保温8min,压力为40Mpa,得到烧结试样。
采用该工艺增强的ODS钢硬度由245.37HV增加至699.44HV,强度由528.25Mpa增加至610.50Mpa。
由图1可以看到碳纳米管在基体中的分布,通过图4拉曼光谱可以看到碳纳米管的G峰1580和D峰1360,说明基体仍然存在结构完整的碳纳米管,可以看出碳纳米管在掺杂过程中可以存在。另一方面,通过诱导马氏体相变来提高强硬度。通过图4和图5的对比,由拉曼光谱可以看到碳纳米管的G峰1580和D峰1360,D与G比值越小,则样品中完整有序碳纳米管的相对含量就越高、纯度就越大,碳纳米管阵列的石墨化越好,无定形碳杂质越少,说明基体仍然存在结构完整的碳纳米管,但是完整碳纳米管的比例降低。由图3看出,碳纳米管在球磨过程中会碎化,碳原子扩散,使得小范围内碳含量升高,在烧结过程中诱导马氏体相变,从而提高强度和硬度,图2可以看到典型的马氏体板条,图6的差热分析曲线的可看到在240℃左右明显的马氏体放热峰,对试样进行微型试样拉伸和维氏硬度测量,结果发现,采用上述工艺增强的ODS钢强度和硬度显著提高。
尽管上面结合实例对本发明进行了描述,但是本发明并不局限与上述具体实施方式,上述的具体实施方式仅仅是示意性,而不是限制性,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨的情况下,还可以做出很多变形,这些均属于本发明的保护之内。
设备信息
透射:日本电子JEM-2100F透射电子显微镜
XRD:德国布鲁克D8Advanced X射线衍射仪
硬度:上海恒一MH-6L显微硬度计
微型试样拉伸:CSS-2210长春试验机研究所
拉曼光谱:英国RENISHAW inVia reflex
DSC:宁波天恒仪器厂
参考文献
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[3]Sokolov M A,Hoelzer D T,Miller M K,et al.Fracture Toughness andTensile Properties of Nanostructured Ferritic Steel[C]//EleventhInternational Conference on Composites/Nano Engineering,Hilton-Head Island,SC.2004.
[4]Liao L,LI M.Preparation and Tensile Properties of 14CrODS FerriticSteel[J].Journal of Materials Engineering,2012,2(4):42-46.
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[6]Henry J,Averty X,Dai Y,et al.Tensile properties of ODS-14%Crferritic alloy irradiated in a spallation environment[J].Journal of NuclearMaterials,2009,386:345-348.
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Claims (5)
1.一种采用ODS掺杂碳纳米管诱导马氏体相变,提高强度硬度的方法,其特征是步骤如下:
(1)按ODS铁素体钢的化学成分称量原材料,熔融后进行雾化,形成预合金粉末;
(2)将预合金粉与球料进行球麽,氩气气氛保护下球磨40-48小时,加入碳纳米管后再球磨5-6小时;
(3)进行真空等离子热压烧结,得到ODS掺杂碳纳米管试样。
2.如权利要求1所述的方法,其特征是预合金粉与球料质量比为1:10-1:15。
3.如权利要求1所述的方法,其特征是球麽转速为360-400r/min。
4.如权利要求1所述的方法,其特征是加入碳纳米管量为混合粉末的0.2-0.6%wt。
5.如权利要求1所述的方法,其特征是真空等离子热压烧结,条件是在1100-1150℃保温5-8min,压力为40Mpa。
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