CN106277663A - Sludge solidifying agent and application, sludge curing soil - Google Patents

Sludge solidifying agent and application, sludge curing soil Download PDF

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Publication number
CN106277663A
CN106277663A CN201610286857.3A CN201610286857A CN106277663A CN 106277663 A CN106277663 A CN 106277663A CN 201610286857 A CN201610286857 A CN 201610286857A CN 106277663 A CN106277663 A CN 106277663A
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China
Prior art keywords
mud
solidifying agent
sludge
sludge solidifying
basis
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Pending
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CN201610286857.3A
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Chinese (zh)
Inventor
杨爱武
胡垚
王瑫
卢力强
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Tianjin Chengjian University
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Tianjin Chengjian University
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Priority to CN201610286857.3A priority Critical patent/CN106277663A/en
Publication of CN106277663A publication Critical patent/CN106277663A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/008Sludge treatment by fixation or solidification

Abstract

A kind of sludge solidifying agent, on the basis of sludge solidifying agent gross weight, including: cement 66 82%;Acrylamide 1 6%;Ammonium persulfate. 0.01 0.12% and Gypsum Fibrosum 14.5 30.5%.And utilize above-mentioned sludge solidifying agent process the method for mud and process the sludge curing soil of preparation.By the firming agent prepared by associativity interpolation acrylamide, two kinds of macromolecular materials of Ammonium persulfate. and Gypsum Fibrosum combination, making solidification effect become apparent from, effect is more stable, and cheap.

Description

Sludge solidifying agent and application, sludge curing soil
Technical field
The present invention relates to environmental conservation and engineering construction field, particularly relate to a kind of sludge solidifying agent, with And the method using this firming agent process mud, and prepared sludge curing soil.
Background technology
Along with a large amount of construction of municipal sewage plant, sewage load and sludge yield the most constantly increase. Mud through routine be dehydrated after, moisture content more than 80%, containing substantial amounts of microorganism, pathogen, Heavy metal and organic pollution, if mishandling, can cause serious secondary pollution.The most dirty The processing mode of mud is the most agricultural, burn and fill, and wherein fills because of convenient operation and management, fortune Row cost is relatively low and is more used, and the most high amount of mud is not through any process, arbitrarily Abandon.Owing to the moisture content of mud is high, soil mechanics poor performance, pollutant load is high, present process It is too high often to there is environmental pollution, processing cost in mode, the most easily causes landfill yard engineering geology simultaneously Disaster, therefore its safety processed is under suspicion.
For reaching the purpose of mud safe handling, often need to carry out before Sludge landfill improving soil mechanical properties etc. Pretreatment, Normal practice both domestic and external is to add substantial amounts of sand, soil etc. during Sludge landfill to fill Material, but do so not only makes Sludge landfill cost be greatly increased, and also reduces landfill yard simultaneously and effectively holds Long-pending utilization ratio.In recent years, the curing/stabilizing method processing danger wastes starts dirty in city Mud is used for reference in processing, the particularly application of cement-based solidified material.Research finds, dirty in city In mud, interpolation ordinary cement, flyash, Calx can preferably improve its landfill soil mechanical properties;Sulphuric acid Calcium, vessel slag also have facilitation to the solidification of municipal sludge.After municipal sludge solidification pretreatment, warp Cross the maintenance of certain time can fill, or be used as the engineerings such as roadbed filling, can be greatly improved it The safety processed.
Traditional method for sludge treatment is to add the single curing agent such as cement and Calx, also uses mineralising rubbish Rubbish is as adding compound, and these modes need to add substantial amounts of material, and addition, more than 30%, increases Add quantity of refuse, if meeting water again, it is also possible to reverse and become mud.Use cement solidification, during solidification Between longer, generally more than 20 days, after solidification, mud hardened in bulk, and the later stage cannot exploit utilization.
The mode using mummification will consume other energy substantial amounts of, can burn if desired for adding substantial amounts of coal, Processing cost is the highest, and the lime-ash after drying and other treatment needs special landfill yard digestion.In a word, pass The method for sludge treatment cost height of system, cycle length, instability, possible secondary pollution problems.
Summary of the invention
In view of this, it is an object of the invention to provide a kind of sludge solidifying agent and apply this firming agent Process method and the sludge curing soil of mud.
For achieving the above object, according to an aspect of the present invention, it is provided that a kind of sludge solidifying agent, with dirt On the basis of mud firming agent gross weight, including:
Cement 66-82%;
Acrylamide 1-6%;
Ammonium persulfate. 0.01-0.12%, and
Gypsum Fibrosum 14.5-30.5%.
A specific embodiments according to the present invention, on the basis of sludge solidifying agent gross weight, described third Acrylamide content is 1-3%.
A specific embodiments according to the present invention, on the basis of sludge solidifying agent gross weight, described mistake Ammonium sulphate content is 0.04-0.08%.
A specific embodiments according to the present invention, on the basis of sludge solidifying agent gross weight, described stone Cream content is 14.5-30.5%.
According to an aspect of the present invention, it is provided that a kind of side applying above-mentioned sludge solidifying agent to process mud Method, including step:
(1) each raw material components is prepared in such a way:
A: weighing mud and dry ground, wherein mud is 1: 3.5~4.5 with the weight ratio of dry ground, with mud On the basis of dry ground weight sum, weigh the water of 30-50% weight,
B: on the basis of mud, soil, water three's weight summation, weighs 1.4-2.0% quick lime, 0.06-0.12% Sodium hydroxide, sludge solidifying agent described in 20%;
(2) quick lime and sodium hydroxide are added in mud, place after stirring, form mud Mixture;
(3) in container, mud mixture, sludge solidifying agent, dry ground and the water after placing is added, Stir, form mud;
(4) mud is loaded in mould and carry out maintenance.
The mass ratio of the specific embodiments according to the present invention, step (1) described mud and dry ground It is 1: 4.
A specific embodiments according to the present invention, the time placed in step (2) be 24 hours with On.
A specific embodiments according to the present invention, step (4) is particularly as follows: load inwall by mud It is coated with in the mould of vaseline, shakes closely knit rear mold outer wall parcel permeable watertight film.
A specific embodiments according to the present invention, in described step (4) temperature during maintenance and Humidity is fixed, curing time 28 days.
According to an aspect of the present invention, it is provided that the sludge curing soil prepared by one method of any of the above.
Compared with prior art, the having the beneficial effects that of technical solution of the present invention:
(1) present invention utilizes sludge curing soil prepared by mud, has cost low, environmental protection, intensity High and solidification duration is few, the solidification of heavy metal is strong and stability advantages of higher;
(2) by using the method solidification sludge of the present invention, thus traditional sludge is efficiently solved Processing method cost height, cycle length, instability, possible secondary pollution problems;
(3) by using this sludge solidifying agent, various mud are had solidification, process stable.
(4) add acrylamide, two kinds of macromolecular materials of Ammonium persulfate. and Gypsum Fibrosum by associativity to tie Firming agent prepared by conjunction, owing to acrylate copolymer is insoluble in general Organic substance, at room temperature Relatively other macromolecular materials are stable, and reacted polymer becomes cotton-shaped, it is possible to preferably strengthen Solidified earth structural, intensity and stability;Ammonium persulfate. is also a kind of height soluble in water Molecular material, can make solidification rate add as the initiator of the multiple firming agent such as acrylamide Hurry up, the product caking property generated after reaction is good, and in actual applications, the cost of Ammonium persulfate. is low Honest and clean, it is suitable for a large amount of engineer applied.Gypsum Fibrosum main chemical compositions is calcium sulfate (CaSO4) hydrate, With tricalcium aluminate effect in cement, generate entringite and stop tricalcium aluminate aquation, play slow setting and make With, it is a kind of air hardening cementitious materials, it is possible to significantly improve the intensity of solidified earth.These three material Expecting to add to make solidification effect become apparent from, effect is more stable, and cheap.
Accompanying drawing explanation
Fig. 1 is the method method stream that the application firming agent according to the present invention one specific embodiment processes mud Cheng Tu.
Fig. 2 is the mould appearance schematic diagram used according to the present invention one specific embodiment.
Detailed description of the invention
General plotting according to the present invention, it is provided that a kind of sludge solidifying agent, with sludge solidifying agent gross weight On the basis of, including: cement 66-82%;Acrylamide 1-6%;Ammonium persulfate. 0.01-0.12% and Gypsum Fibrosum 14.5-30.5%.
For acrylamide content, it is preferred that on the basis of sludge solidifying agent gross weight, described propylene Amide content is 3-5%;Acrylamide reaction generates acrylate copolymer, insoluble in general Organic substance, At room temperature relatively other macromolecular materials are stable, and reacted polymer becomes cotton-shaped, it is possible to preferably Strengthen the structural of solidified earth, intensity and stability.
For acrylamide content, it is preferred that on the basis of sludge solidifying agent gross weight, described over cure Acid ammonium content is 0.04-0.08%.As the initiator of the multiple firming agent such as acrylamide, make solidification speed Rate is accelerated, and the product caking property generated after reaction is good.
For acrylamide content, on the basis of sludge solidifying agent gross weight, described gypsum content is 14.5-30.5%.With tricalcium aluminate effect in cement, generate entringite and stop tricalcium aluminate aquation, rise To deferred action, it is a kind of air hardening cementitious materials, it is possible to significantly improve the intensity of solidified earth.
Based on same inventive concept, it is provided that a kind of method processing mud, including step:
(1) each raw material components is prepared in such a way:
A: weighing mud and dry ground, wherein mud is 1: 3.5~4.5 with the weight ratio of dry ground, with mud On the basis of dry ground weight sum, weigh the water of 30-50% weight,
B: on the basis of mud, soil, water three's weight summation, weighs 1.4-2.0% quick lime, 0.06-0.12% Sodium hydroxide, sludge solidifying agent described in 20%;
(2) quick lime and sodium hydroxide are added in mud, place after stirring, form mud Mixture;
(3) in container add place after containing mud mixture, sludge solidifying agent, dry ground and water, Stir, form mud;
(4) mud is loaded in mould and carry out maintenance.
Wherein, in step (1), it is preferred that described mud is 1: 4 with the weight ratio of dry ground.
In step (2), the time preferably placed is more than 24 hours, further preferred placement Time is 48-72 hour.
In step (4), concretely comprise the following steps: mud is loaded inwall and is coated with in the mould of vaseline, Shake closely knit rear mold outer wall parcel permeable watertight film.
In described step (4), the temperature and humidity during maintenance is fixed, and preferably temperature is 24 DEG C, Humidity 60, curing time 28 days.
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with concrete real Execute example, and referring to the drawings, the present invention is described in further detail.Following referring to the drawings to this The explanation of bright embodiment is intended to explain the present general inventive concept of the present invention, and is not to be understood that For a kind of restriction to the present invention.
Embodiment 1
Refer to Fig. 1, according to flow chart shown in Fig. 1, the method for concrete process mud is as follows:
(1) each raw material components is prepared in such a way:
A: weighing mud and dry ground, wherein mud is 1: 4 with the weight ratio of dry ground, with mud and dry ground On the basis of weight sum, weigh the water of 40% weight,
B: on the basis of mud, soil, water three's weight summation, weigh 1.7% quick lime, 0.1% hydrogen Sodium oxide, sludge solidifying agent described in 20%, on the basis of firming agent gross weight, it comprises cement 66%; Acrylamide 1%;Ammonium persulfate. 0.01% and Gypsum Fibrosum 14.5%;
(2) quick lime and sodium hydroxide are added in mud, place 48 hours after stirring, shape Become mud mixture;
(3) in container add place after containing mud mixture, sludge solidifying agent, dry ground and water, Stir, form mud;
(4) as in figure 2 it is shown, mud is loaded in mould 1 and carry out maintenance.Detailed process is: will The mud stirred loads in the fixed volume mould 1 being wiped with vaseline, shakes closely knit rear outer wall bag Wrap up in permeable watertight film 2, during maintenance, keep temperature (25 DEG C) and humidity (about 60) to fix.
Embodiment 2
With embodiment 1, differ only in the content of sludge solidifying agent: on the basis of firming agent gross weight, It comprises cement 70%;Acrylamide 2%;Ammonium persulfate. 0.04% and Gypsum Fibrosum 18%.
Embodiment 3
With embodiment 1, differ only in the content of sludge solidifying agent: on the basis of firming agent gross weight, It comprises cement 73%;Acrylamide 3%;Ammonium persulfate. 0.06% and Gypsum Fibrosum 22.5%.
Embodiment 4
With embodiment 1, differ only in the content of sludge solidifying agent: on the basis of firming agent gross weight, It comprises cement 76%;Acrylamide 4%;Ammonium persulfate. 0.08% and Gypsum Fibrosum 26%.
Embodiment 5
With embodiment 1, differ only in the content of sludge solidifying agent: on the basis of firming agent gross weight, It comprises cement 82%;Acrylamide 6%;Ammonium persulfate. 0.12% and Gypsum Fibrosum 30.5%.
Comparative example 1
With embodiment 1, differ only in raw material components without sludge solidifying agent.
Embodiment is as shown in table 1 below with each constituent content in sludge solidifying agent in comparative example:
Table 1
Cement Acrylamide Ammonium persulfate. Gypsum Fibrosum
Embodiment 1 66 1 0.01 14.5
Embodiment 2 70 2 0.04 18
Embodiment 3 73 3 0.06 22.5
Embodiment 4 76 4 0.08 26
Embodiment 5 82 6 0.12 30.5
Comparative example - - - -
(note: based on above each raw material components is all sludge solidifying agent weight total in corresponding embodiment, calculate it Shared mass percent (%))
Performance detection and relative analysis:
The sludge curing soil of above-mentioned preparation is intercepted identical volume (Φ 39.1mm × 80mm), carry out as Lower experiment, measures corresponding moisture content, intensity, the content of organic matter, content of beary metal respectively:
(1) moisture content uses weighting method after dried, weighs after being dried by sample;
(2) unconfined compressive strength of experiments of measuring sample;
(3) content of organic matter uses Muffle furnace weighting method after dried: dried to constant weight through 105 DEG C by wet mud Quality become dry mud, then by dry mud sample through the quality of 600 DEG C of Muffle furnace calcinations to constant weight, formed Ash, the content of organic matter=(dry mud weight-Ash weight)/dry mud weight × 100,
Wherein, moisture content, intensity, the content of organic matter measurement result as shown in table 2:
Table 2
Moisture content (%) Intensity (kPa) The content of organic matter (%)
Embodiment 1 58.15 280 10.15
Embodiment 2 35.24 335 8.22
Embodiment 3 32.34 350 8.02
Embodiment 4 45.12 320 9.03
Embodiment 5 52.30 296 9.64
Comparative example 78.19 60 12.15
By experiment, add the enforcement of the sludge solidifying agent of acrylamide, Ammonium persulfate. and Gypsum Fibrosum Example intensity is higher, and moisture content is less, and the content of organic matter is less, and intensity in embodiment 2 and 3, Moisture content and the content of organic matter reach optimum.
It addition, (4) are according to China " solid waste Leaching leaching method (GB/T 5086.1~2 -1997) ", leaching experiment uses upset vibration in can using upset vibration or horizontal oscillations, this experiment Method is measured.
Sample test block is crushed, is placed in 2L extraction flask, be that 20: 1 (L/kg) calculates by liquid-solid ratio Go out the volume of required digestion agent (ultra-pure water), add digestion agent, be fixed on convertible after covering tightly bottle cap On oscillation device, regulation rotating speed is 30 ± 2r/min, and vibrate at 23 ± 2 DEG C 18 ± 2h.Shaking When having gas to produce during swinging, timing should open extraction flask in fume hood, discharge excessive pressure. By sample in filter-press, with 0.45 μm membrane filtration, filtrate is divided with Atomic Emission Spectrometer AES Content of beary metal in analysis sample.
Measurement result sees table 3:
Table 3
Note: content of beary metal unit is mg/L
By content of beary metal experiments of measuring, add acrylamide, Ammonium persulfate. and the dirt of Gypsum Fibrosum The content of beary metal leached in the embodiment of mud firming agent is less than in comparative example, and embodiment 2 and 3 The content of beary metal of middle leaching is minimum.
Particular embodiments described above, is carried out the purpose of the present invention, technical scheme and beneficial effect Further describe it should be understood that the foregoing is only the specific embodiment of the present invention, Be not limited to the present invention, all within the spirit and principles in the present invention, any amendment of being made, Equivalent, improvement etc., should be included within the scope of the present invention.

Claims (10)

1. a sludge solidifying agent, on the basis of sludge solidifying agent gross weight, it is characterised in that including:
Cement 66-82%;
Acrylamide 1-6%;
Ammonium persulfate. 0.01-0.12%, and
Gypsum Fibrosum 14.5-30.5%.
Sludge solidifying agent the most according to claim 1, it is characterised in that with sludge solidifying agent On the basis of gross weight, described acrylamide content is 1-3%.
Sludge solidifying agent the most according to claim 1, it is characterised in that with sludge solidifying agent On the basis of gross weight, described Ammonium persulfate. content is 0.04-0.08%.
Sludge solidifying agent the most according to claim 1, it is characterised in that with sludge solidifying agent On the basis of gross weight, described gypsum content is 14.5-30.5%.
5. the method that application sludge solidifying agent described in claim 1-4 any one processes mud, its It is characterised by including step:
(1) each raw material components is prepared in such a way:
A: weighing mud and dry ground, wherein mud is 1: 3.5~4.5 with the weight ratio of dry ground, with mud On the basis of dry ground weight sum, weigh the water of 30-50% weight,
B: on the basis of mud, soil, water three's weight summation, weighs 1.4-2.0% quick lime, 0.06-0.12% Sodium hydroxide, sludge solidifying agent described in 20%;
(2) quick lime and sodium hydroxide are added in mud, place after stirring, form mud Mixture;
(3) in container, mud mixture, sludge solidifying agent, dry ground and the water after placing is added, Stir, form mud;
(4) mud is loaded in mould and carry out maintenance.
Method the most according to claim 5, it is characterised in that step (1) described mud with The mass ratio of dry ground is 1: 4.
Method the most according to claim 5, it is characterised in that step (2) is placed time Between be more than 24 hours.
Method the most according to claim 5, it is characterised in that step (4) is particularly as follows: incite somebody to action Mud loads inwall and is coated with in the mould of vaseline, shakes closely knit rear mold outer wall parcel ventilative impermeable Moisture film.
Method the most according to claim 5, it is characterised in that maintenance in described step (4) The temperature and humidity of period is fixed, curing time 28 days.
10. according to the sludge curing soil prepared by claim 5-9 any one method.
CN201610286857.3A 2016-04-29 2016-04-29 Sludge solidifying agent and application, sludge curing soil Pending CN106277663A (en)

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN107162357A (en) * 2017-04-18 2017-09-15 江苏明轩环保科技有限公司 A kind of sludge curing material
CN107524112A (en) * 2017-09-04 2017-12-29 江苏艺凯环保科技有限公司 The system that environment-friendlysponge sponge component structure river channel ecology is made in a kind of recycling sludge
CN107759242A (en) * 2017-09-20 2018-03-06 天津城建大学 Sludge lightweight curing agent and sludge curing soil
CN107935468A (en) * 2017-11-17 2018-04-20 浙江云玺建材有限公司 A kind of method that unburned Environment-friendlyecological ecological brick is produced with mud
CN110372175A (en) * 2019-08-30 2019-10-25 重庆艾克洛环保科技有限公司 A kind of sludge conditioner and sludge drying processing method
CN113102477A (en) * 2021-03-16 2021-07-13 江苏亿金环保科技有限公司 Treatment method of chromium-polluted soil

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Publication number Priority date Publication date Assignee Title
CN107162357A (en) * 2017-04-18 2017-09-15 江苏明轩环保科技有限公司 A kind of sludge curing material
CN107524112A (en) * 2017-09-04 2017-12-29 江苏艺凯环保科技有限公司 The system that environment-friendlysponge sponge component structure river channel ecology is made in a kind of recycling sludge
CN107759242A (en) * 2017-09-20 2018-03-06 天津城建大学 Sludge lightweight curing agent and sludge curing soil
CN107935468A (en) * 2017-11-17 2018-04-20 浙江云玺建材有限公司 A kind of method that unburned Environment-friendlyecological ecological brick is produced with mud
CN107935468B (en) * 2017-11-17 2020-10-13 浙江云玺建材有限公司 Method for producing baking-free environment-friendly ecological brick by using sludge
CN110372175A (en) * 2019-08-30 2019-10-25 重庆艾克洛环保科技有限公司 A kind of sludge conditioner and sludge drying processing method
CN113102477A (en) * 2021-03-16 2021-07-13 江苏亿金环保科技有限公司 Treatment method of chromium-polluted soil

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Application publication date: 20170104