CN106272860A - A kind of bamboo chip pendulum method of bamboo summer sleeping mat - Google Patents
A kind of bamboo chip pendulum method of bamboo summer sleeping mat Download PDFInfo
- Publication number
- CN106272860A CN106272860A CN201610734875.3A CN201610734875A CN106272860A CN 106272860 A CN106272860 A CN 106272860A CN 201610734875 A CN201610734875 A CN 201610734875A CN 106272860 A CN106272860 A CN 106272860A
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- China
- Prior art keywords
- bamboo
- bamboo chip
- template
- groove
- summer sleeping
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/24—Manufacture or reconditioning of specific semi-finished or finished articles of household utensils, e.g. spoons, clothes hangers, clothes pegs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
Abstract
The invention discloses a kind of bamboo chip pendulum method of a kind of bamboo summer sleeping mat utilizing template entirety paster, it is characterized in that it includes step: bamboo chip is processed, made template, load, the present invention uses and makes with the finished product corresponding template of the dishes served at a feast size justifying bamboo chip once complete with base fabric to paste, and paster efficiency is high;Utilizing pendulum device, line by line pendulum, overcome original sucker and can only pick and place the defect of bamboo chip action one by one, pendulum efficiency is high;And utilize the groove restriction bamboo chip of masterplate to be subjected to displacement, it is simple to follow-up coating process.
Description
Technical field
The present invention relates to the preparation of a kind of summer sleeping bamboo mat, concretely relate to the production process of a kind of bamboo summer sleeping mat, especially
Relate to a kind of bamboo chip pendulum method of bamboo summer sleeping mat.
Background technology
Bamboo mat is one of mankind's daily necessities in summer, has a kind of little bamboo chip Series Code to be similar to mahjong on the market
Mah-jong mat, it is adaptable to the irregular surface such as sofa, Simmons bed.The making of mah-jong mat is with being machined to form mahjong by bamboo
Block size little bamboo chip, after the operations such as punching, frosted, polishing, use have resilient dowel as warp-wise connector,
Use high-strength nylon fine rule to do broadwise to link, little for polylith bamboo chip is arranged in order Series Code and becomes required size.
But the dowel of mah-jong mat the most on the market is owing to being the plastic material used, after using a period of time, especially
It is located under burning sun in similar summer in parked car etc. in hot environment, it may appear that catabiosis, dowel can turn to be yellow general
Oil, pollutes sofa, sheet etc., even ruptures, cause using.Because of and have producer to develop not to use litzendraht wire cattle
The mah-jong mat of muscle line, such as Application No. 201510446267.8, filing date 2015.07.28, invention entitled summer sleeping bamboo mat produces
The mah-jong mat mentioned in the application of method.The mode of production of this mah-jong mat is by base cloth proofing, then bamboo chip is pasted onto base
On cloth, eliminate the operations such as the boring of bamboo chip processing, artificial braiding, thus significantly reduce the weight and volume of mah-jong mat, just
In transporting, fold, carry and collecting;Meanwhile, PUR or polyurethane adhesive or other bonding bamboo chip of environment-friendlyadhesive adhesive kind, green ring are used
Protect, with low cost, line production can be realized and produce, be greatly improved production efficiency.Need not hole due to the bamboo chip of this mah-jong mat and wear
Line, therefore can change the thickness of bamboo chip, and the thickness of bamboo chip reduces, and substantially increases raw-material utilization rate.
But in process of production, and product is being sold and is gradually being found in the middle of the process of consumer's use, fills glue
Base fabric reduce the breathability of product;And it is very easy to that absorption is viscous bonds to dust, hair or other tiny impurity;And base fabric
Upper bamboo chip and base fabric are pasted the glue being coated with beyond position and are undoubtedly unnecessary loss;And owing to base fabric contacts with the stickup of bamboo chip
Point is positioned at the lower section of bamboo chip, and the evaporating surface of glue is covered by bamboo chip and cycloconveyor belt, needs to wait that glue is dried and is fully cured
Time longer, also take up bigger production space, the finished product time is long.
Meanwhile, this production method is to utilize single sucker to adsorb bamboo chip one by one, is then affixed on base fabric
Become a line, then newline completes same action, only relative to hand paste more quickly, precisely, but for mechanization degree
For, production efficiency also should have higher room for promotion.And during bamboo chip is pasted, before glue is unseasoned,
During base fabric is carried, owing to the most dry glue exists certain liquid fluidity, particularly paste a row and set up another
Due to inertia during a line, bamboo chip, it may happen that displacement, affects the neat appearance of product, owing to the spacing of adjacent rows bamboo chip is non-
The least, to such an extent as to the paste operation of a line bamboo chip under the influence of even.
Same also due to the spacing of adjacent rows bamboo chip is the least, because of the reason of the dimension volume of sucker own, it is impossible to arrange
Sucker or multiple equally distributed sucker carry out bamboo chip absorption simultaneously in a row.
In order to improve " paster " efficiency, inventor expects the dishes served at a feast utilizing template load to be in advance put into whole bamboo summer sleeping mat,
Then give the bamboo chip gluing of imposite, then paste " paster " mode with base fabric, to realize the disposable stickup of imposite bamboo chip.Therefore,
Need one pendulum method efficiently, the pendulum action simultaneously completing multiple bamboo chip the demand of the gluing meeting imposite bamboo chip.
Summary of the invention
It is an object of the invention to provide a kind of bamboo chip pendulum method of a kind of bamboo summer sleeping mat utilizing template entirety paster.
The present invention adopts the following technical scheme that and realizes its goal of the invention, a kind of bamboo chip pendulum method of bamboo summer sleeping mat,
It comprises the following steps:
(1) bamboo chip processing: bamboo processing is become the bamboo chip of required size;
(2) making template: cut out template raw sheet according to the size of bamboo summer sleeping mat, the periphery in template raw sheet reserves required width
Part, be used for arranging base fabric and sew up decorative edge strip cloth and use, the layout position then press bamboo chip is distinguished on template raw sheet
Mill out groove corresponding with each bamboo chip, i.e. obtain template;
(3) load: template is positioned on the crawler belt driven by servomotor, and the one of slot opening faces up, in template with shoe
During band motion, while bamboo chip is dropped in each row groove of template by pendulum device line by line and compress, and bamboo-piece bamboo meat
One face up.
Step of the present invention (1) described in bamboo chip length 30~70, wide 20~30, thick 2.5~3.8;Step
(2) the template described in thick 5~10, its each groove length 31~71, wide 21~31, deep 2~3, in template
Spacing between adjacent two grooves is 2~6.
Plate groove of the present invention long cross direction size only cross direction size big 1mm longer than bamboo chip, to ensure bed-mat for summer
Long cross direction bamboo chip marshalling, in order to load.
Bamboo chip in described step of the present invention (3) middle plate groove protrudes template upper surface 0.5~1.5, with
Ensure that the glue of gluing head does not spills in template as far as possible.
The bottom of each groove of template of the present invention offers pore, enable bamboo chip be compacted fit tightly in
Groove, it is ensured that whole template sticking veneer smooth.
Step of the present invention (3) described in pendulum device include feed mechanism, feed mechanism, press-loading device, described feeding
Mechanism includes the storage box that sequence feed track is connected with sequence feed track;Described press-loading device includes being located at template load position
Putting the frame of top, frame is provided with by air cylinder, puts groove temporarily by being provided with bamboo chip below the pressure head of air cylinder, and bamboo chip puts groove temporarily
Lower section is provided with opening-closing plate;Described feed mechanism includes the push jack plate driven by push-and-pull cylinder, and the propelling movement path of push jack plate is passed through
The underface of storage box discharging opening, bamboo chip is put groove temporarily and is positioned at the propelling movement stroke end of push jack plate.
The opening-closing plate being positioned at the lower section that bamboo chip puts groove temporarily is split double swing door, and each door leaf is fixed by complex spring hinge, i.e.
Being pushed by bamboo chip after bamboo chip puts in groove temporarily, double swing door automatically reverts to horizontal level and continues supporting bamboo chip.
It is dismantled and assembled that the present invention may be alternatively provided as storage box, and multiple storage box are replaced and used, and the bottom of storage box is provided with activity
Base plate, can feed storage box in elsewhere, and assembling takes movable floor away after putting in place.
Push jack plate of the present invention slides on horizontal slide rail;Described is fixed on frame by air cylinder with vertical direction
On, do vertical displacement movement by the pressure head of air cylinder.
The present invention is to ensure to equalize the most firmly by the pressure head of air cylinder, uses same power supply to drive 2~4 by calming the anger
Cylinder, makes to make the equilibrium of each pressure head the most firmly by air cylinder proportionality action in pressing plate, reaches with pressure head by air cylinder range
Plate groove surface is range.
In like manner, push jack plate uses same power supply to drive 2~4 push-and-pull cylinders.
Owing to using technique scheme, the present invention preferably achieves goal of the invention, and it uses and finished product dishes served at a feast size
Corresponding template makes justifying bamboo chip once complete with base fabric to paste, and paster efficiency is high;Utilize pendulum device, line by line pendulum, overcome
Original sucker can only pick and place the defect of bamboo chip action one by one, and pendulum efficiency is high;And utilize the groove of masterplate to limit bamboo chip generation
Displacement, it is simple to follow-up coating process.
Accompanying drawing explanation
Fig. 1 is the structure enlarged diagram of template 10 of the present invention;
Fig. 2 is the structural representation of the pendulum device of the present invention;
Fig. 3 is that the A-A of Fig. 2 attempts;
Marginal data:
1, push-and-pull cylinder;2, push jack plate;3, storage box;4, sequence feed track;5, frame;6, by air cylinder;7, pressure head;8, bamboo chip
Put groove temporarily;9, opening-closing plate;10, template;101, groove;102, pore.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment the invention will be further described.
From Fig. 1, Fig. 2, Fig. 3, a kind of bamboo chip pendulum method of bamboo summer sleeping mat, it comprises the following steps:
(1) bamboo chip processing: bamboo processing is become the bamboo chip of required size;
(2) making template: cut out template raw sheet according to the size of bamboo summer sleeping mat, the periphery in template raw sheet reserves required width
Part, be used for arranging base fabric and sew up decorative edge strip cloth and use, the layout position then press bamboo chip is distinguished on template raw sheet
Mill out groove 101 corresponding with each bamboo chip, i.e. obtain template 10;
(3) load: template 10 is positioned on the crawler belt driven by servomotor, and the one of groove 101 opening faces up, at mould
During plate 10 is with caterpillar drive, while bamboo chip is dropped in each row groove 101 of template 10 by pendulum device line by line and press
Tightly, and facing up of bamboo-piece bamboo meat.
Step of the present invention (1) described in bamboo chip length 30~70, wide 20~30, thick 2.5~3.8 (these realities
Execute example bamboo chip length 70, wide by 30, thick 3.5);Step (2) described in template 10 thick 5~10 (the present embodiment is 10
), its each groove 101 long 31~71, wide 21~31, deep 2~3 (the present embodiment groove 101 long 71, wide
31, deep 3), the long cross direction size of template 10 groove 101 only cross direction size big 1mm longer than bamboo chip, to ensure bed-mat for summer length and width
Direction bamboo chip marshalling;In template 10, the spacing between adjacent two grooves 101 is 2~6 (the present embodiment is 6), with
It is easy to load.
Described step of the present invention (3) in bamboo chip in template 10 groove 101 protrude template 10 upper surface 0.5~
1.5 (the present embodiment is 0.5), to ensure that the glue of gluing head does not spills in template 10 as far as possible.
The bottom of each groove 101 of template 10 of the present invention offers pore 102, enables bamboo chip to be compacted tightly
Closely connected together in groove 101, it is ensured that whole template 10 sticking veneer smooth.
Step of the present invention (3) described in pendulum device include feed mechanism, feed mechanism, press-loading device, described feeding
Mechanism includes the storage box 3 that sequence feed track 4 is connected with sequence feed track 4;Described press-loading device includes that being located at template 10 fills
Frame 5 above sheet position, frame 5 is provided with by air cylinder 6, puts groove 8, bamboo temporarily by being provided with bamboo chip below the pressure head 7 of air cylinder 6
Sheet is put the lower section of groove 8 temporarily and is provided with opening-closing plate 9;Described feed mechanism includes the push jack plate 2 driven by push-and-pull cylinder 1, push jack plate 2
Push path through the underface of storage box 3 discharging opening, bamboo chip is put groove 8 temporarily and is positioned at the propelling movement stroke end of push jack plate 2.
The opening-closing plate 9 being positioned at the lower section that bamboo chip puts groove 8 temporarily is split double swing door, and each door leaf is fixed by complex spring hinge,
Will push after bamboo chip puts in groove 8 temporarily by bamboo chip, double swing door automatically reverts to horizontal level and continues supporting bamboo chip.
It is dismantled and assembled that the present invention may be alternatively provided as storage box 3, and multiple storage box 3 are replaced and used, and the bottom of storage box 3 is provided with work
Dynamic base plate, can feed storage box 3 in elsewhere, and assembling takes movable floor away after putting in place.
Push jack plate 2 of the present invention slides on horizontal slide rail;Described is fixed on machine by air cylinder 6 with vertical direction
On frame 5, do vertical displacement movement by the pressure head 7 of air cylinder 6.
The present invention is to ensure to equalize the most firmly by the pressure head 7 of air cylinder 6, uses same power supply to drive 2~4 by calming the anger
Cylinder 6(the present embodiment is 2), make to make each pressure head 7 equalize the most firmly, by air cylinder by air cylinder 6 proportionality action in pressing plate
6 ranges reach template 10 groove 101 surface as range with pressure head 7.
In like manner, push jack plate 2 uses same power supply to drive 2~4 push-and-pull cylinder 1(the present embodiment to be 2).
Push-and-pull cylinder 1 described in the present embodiment, it it is respectively two one group by air cylinder 6, it is ensured that cylinder stroke is consistent, and pressing plate is equal
Weighing apparatus stress is run downwards;And ensure that bamboo chip is uniformly exerted oneself by each pressure head of pressing plate 7, make bamboo chip horizontal direction drop downward into mould as far as possible
Plate 10 groove 101.
When the present invention works, template 10 is positioned on the crawler belt driven by servomotor, and the one side of groove 101 opening
Upward;After template 10 reaches position location with shoe, template 10 first row groove 101 with in vertical direction by air cylinder 6
After pressure head 7 alignment, crawler belt is out of service, and pendulum device is started working;Push-and-pull cylinder 1 drives push jack plate 2 sliding on horizontal slide rail
Dynamic, push to be positioned at push jack plate 2 by the bamboo chip fallen by storage box 3 discharging opening through the underface of storage box 3 discharging opening
Pushing the bamboo chip at stroke end and put groove 8 temporarily, push-and-pull cylinder 1 retracts push jack plate 2 in situ subsequently;Now, by the pressure of air cylinder 6
7 vertical downward movement, overcome the elastic force of the back-moving spring of opening-closing plate 9, make the opening-closing plate 9 of undertaking bamboo chip down open, by bamboo
Sheet is pressed in the groove 101 of template 10 and compresses;After this row pendulum action completes, rise by the pressure head 7 of air cylinder 6 and run, open
Plywood 9 is returned to level in situ;Next repeat above action and complete pendulum line by line.
Embodiment 2:
Step of the present invention (1) described in bamboo chip length 30~70, wide 20~30, thick 2.5~3.8 (the present embodiment
Bamboo chip length 30, wide by 20, thick 3.0);Step (2) described in thick 5~10 (the present embodiment is 8) of template 10, its
Each groove 101 long 31~71, wide 21~31, deep 2~3 (the present embodiment groove 101 long 31, wide by 21, deeply
2), the long cross direction size of template 10 groove 101 only cross direction size big 1mm longer than bamboo chip, to ensure bed-mat for summer long cross direction bamboo
Sheet marshalling;In template 10, the spacing between adjacent two grooves 101 is 2~6 (the present embodiment is 2), in order to dress
Sheet.
Described step of the present invention (3) in bamboo chip in template 10 groove 101 protrude template 10 upper surface 0.5~
1.5 (the present embodiment is 1.0), to ensure that the glue of gluing head does not spills in template 10 as far as possible.
Remaining with embodiment 1.
Embodiment 3:
Step of the present invention (1) described in bamboo chip length 30~70, wide 20~30, thick 2.5~3.8 (the present embodiment
Bamboo chip length 50, wide by 25, thick 2.5);Step (2) described in thick 5~10 (the present embodiment is 5) of template 10, its
Each groove 101 long 31~71, wide 21~31, deep 2~3 (the present embodiment groove 101 long 51, wide by 26, deeply
2), the long cross direction size of template 10 groove 101 only cross direction size big 1mm longer than bamboo chip, to ensure bed-mat for summer long cross direction bamboo
Sheet marshalling;In template 10, the spacing between adjacent two grooves 101 is 2~6 (the present embodiment is 3), in order to dress
Sheet.
Described step of the present invention (3) in bamboo chip in template 10 groove 101 protrude template 10 upper surface 0.5~
1.5 (the present embodiment is 0.5), to ensure that the glue of gluing head does not spills in template 10 as far as possible.
Remaining with embodiment 1.
Embodiment 4:
Step of the present invention (1) described in bamboo chip length 30~70, wide 20~30, thick 2.5~3.8 (the present embodiment
Bamboo chip length 70, wide by 30, thick 3.8);Step (2) described in thick 5~10 (the present embodiment is 10) of template 10, its
Each groove 101 long 31~71, wide 21~31, deep 2~3 (the present embodiment groove 101 long 71, wide by 31, deeply
2.5), the long cross direction size of template 10 groove 101 only cross direction size big 1mm longer than bamboo chip, to ensure the long cross direction of bed-mat for summer
Bamboo chip marshalling;In template 10, the spacing between adjacent two grooves 101 is 2~6 (the present embodiment is 5), in order to
Load.
Described step of the present invention (3) in bamboo chip in template 10 groove 101 protrude template 10 upper surface 0.5~
1.5 (the present embodiment is 1.3), to ensure that the glue of gluing head does not spills in template 10 as far as possible.
Remaining with embodiment 1.
Claims (8)
1. a bamboo chip pendulum method for bamboo summer sleeping mat, is characterized in that it comprises the following steps:
(1) bamboo chip processing: bamboo processing is become the bamboo chip of required size;
(2) making template: cut out template raw sheet according to the size of bamboo summer sleeping mat, the periphery in template raw sheet reserves required width
Part, then on template raw sheet, mill out groove corresponding with each bamboo chip respectively by the layout position of bamboo chip, i.e. obtain template;
(3) load: template is positioned on the crawler belt driven by servomotor, and the one of slot opening faces up, in template with shoe
During band motion, while bamboo chip is dropped in each row groove of template by pendulum device line by line and compress, and bamboo-piece bamboo meat
One face up.
The bamboo chip pendulum method of a kind of bamboo summer sleeping mat the most according to claim 1, is characterized in that the bamboo described in step is (1)
Length of a film 30~70, wide 20~30, thick 2.5~3.8;Step (2) described in template thick 5~10, it is each
Groove length 31~71, wide 21~31, deep 2~3, in template, the spacing between adjacent two grooves is 2~6
㎜。
The bamboo chip pendulum method of a kind of bamboo summer sleeping mat the most according to claim 1, is characterized in that described step (3) middle mold
Bamboo chip in plate groove protrudes template upper surface 0.5~1.5.
The bamboo chip pendulum method of a kind of bamboo summer sleeping mat the most according to claim 2, is characterized in that described step (3) middle mold
Bamboo chip in plate groove protrudes template upper surface 0.5~1.5.
The bamboo chip pendulum method of a kind of bamboo summer sleeping mat the most according to claim 3, is characterized in that each of described template
The bottom of groove offers pore.
The bamboo chip pendulum method of a kind of bamboo summer sleeping mat the most according to claim 4, is characterized in that each of described template
The bottom of groove offers pore.
7., according to the bamboo chip pendulum method of a kind of bamboo summer sleeping mat described in claim 1 or 2 or 3 or 4 or 5 or 6, it is characterized in that step
The most (3) the pendulum device described in includes that feed mechanism, feed mechanism, press-loading device, described feed mechanism include sequence conveying
The storage box that road is connected with sequence feed track;Described press-loading device includes being located at the frame above template load position, frame
Being provided with by air cylinder, put groove temporarily by being provided with bamboo chip below the pressure head of air cylinder, bamboo chip is put the lower section of groove temporarily and is provided with opening-closing plate;Institute
The feed mechanism stated includes the push jack plate driven by push-and-pull cylinder, push jack plate push path through storage box discharging opening just under
Side, bamboo chip is put groove temporarily and is positioned at the propelling movement stroke end of push jack plate.
The bamboo chip pendulum method of a kind of bamboo summer sleeping mat the most according to claim 7, is characterized in that described push jack plate is at water
Slide on smooth rail;Described is fixed in frame with vertical direction by air cylinder, does vertical lift fortune by the pressure head of air cylinder
Dynamic.
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CN201610734875.3A CN106272860B (en) | 2016-08-28 | 2016-08-28 | A kind of bamboo chip pendulum method of bamboo summer sleeping mat |
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CN201610734875.3A CN106272860B (en) | 2016-08-28 | 2016-08-28 | A kind of bamboo chip pendulum method of bamboo summer sleeping mat |
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CN106272860B CN106272860B (en) | 2018-09-28 |
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DE20303182U1 (en) * | 2003-02-27 | 2003-07-03 | Nkt Neue Keilzink Technologie | Glue spreading cogging for finger-jointed timber has base body with through bores whose cross section can be changed using cover element which is arranged moveably at the base body |
CN2626355Y (en) * | 2003-06-11 | 2004-07-21 | 孙忠根 | Bamboo mat made up of bamboo block |
CN201413828Y (en) * | 2009-05-25 | 2010-02-24 | 深圳市珈伟实业有限公司 | Solar cell core plate laminating packaging typesetting die |
CN102229167A (en) * | 2011-05-20 | 2011-11-02 | 安吉居然雅竹家居用品有限公司 | Method for producing environment-friendly bamboo mat |
CN204172465U (en) * | 2014-10-27 | 2015-02-25 | 安吉辰丰机械制造有限公司 | A kind of summer sleeping bamboo mat presser |
CN105108867A (en) * | 2015-07-28 | 2015-12-02 | 湖南城市学院 | Production method of bamboo sleep mat |
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2016
- 2016-08-28 CN CN201610734875.3A patent/CN106272860B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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DE20303182U1 (en) * | 2003-02-27 | 2003-07-03 | Nkt Neue Keilzink Technologie | Glue spreading cogging for finger-jointed timber has base body with through bores whose cross section can be changed using cover element which is arranged moveably at the base body |
CN2626355Y (en) * | 2003-06-11 | 2004-07-21 | 孙忠根 | Bamboo mat made up of bamboo block |
CN201413828Y (en) * | 2009-05-25 | 2010-02-24 | 深圳市珈伟实业有限公司 | Solar cell core plate laminating packaging typesetting die |
CN102229167A (en) * | 2011-05-20 | 2011-11-02 | 安吉居然雅竹家居用品有限公司 | Method for producing environment-friendly bamboo mat |
CN204172465U (en) * | 2014-10-27 | 2015-02-25 | 安吉辰丰机械制造有限公司 | A kind of summer sleeping bamboo mat presser |
CN105108867A (en) * | 2015-07-28 | 2015-12-02 | 湖南城市学院 | Production method of bamboo sleep mat |
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