CN106271245A - A kind of welding reconditioning compensation device of the automobile body welding equipment of auto industry - Google Patents
A kind of welding reconditioning compensation device of the automobile body welding equipment of auto industry Download PDFInfo
- Publication number
- CN106271245A CN106271245A CN201610735058.XA CN201610735058A CN106271245A CN 106271245 A CN106271245 A CN 106271245A CN 201610735058 A CN201610735058 A CN 201610735058A CN 106271245 A CN106271245 A CN 106271245A
- Authority
- CN
- China
- Prior art keywords
- motor
- dressing
- electrode cap
- welding
- reconditioning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 49
- 238000010521 absorption reaction Methods 0.000 claims abstract description 23
- 238000005476 soldering Methods 0.000 claims abstract description 22
- 239000008187 granular material Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000005299 abrasion Methods 0.000 claims abstract description 4
- 238000001179 sorption measurement Methods 0.000 claims abstract description 3
- 238000005259 measurement Methods 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims 1
- 230000010485 coping Effects 0.000 description 6
- 230000005611 electricity Effects 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000035900 sweating Effects 0.000 description 2
- 235000011158 Prunus mume Nutrition 0.000 description 1
- 244000018795 Prunus mume Species 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
- B23K11/3063—Electrode maintenance, e.g. cleaning, grinding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
nullThe present invention relates to the welding reconditioning compensation device of the automobile body welding equipment of a kind of auto industry,Including dressing (1a)、Sorption wheel (1c)、Absorption air channel (1d)、First motor (1e)、Second motor (1f) and the 3rd motor (1g),First motor (1e) drives dressing (1a) to rotate,Second motor (1f) drives the electrode cap (1b) of the first soldering turret or the second soldering turret to rotate,3rd motor (1g) drives Electrostatic Absorption wheel (1c) to rotate,Oxide and the gel-like foreign matters abrasion on electrode cap (1b) surface are become granule in mutual friction process by dressing (1a) and electrode cap (1b),Granule is by Electrostatic Absorption wheel (1c) absorption below at dressing (1a) and electrode cap (1b) friction,Electrostatic Absorption wheel (1c) lower section is additionally provided with absorption air channel (1d) and is derived by the granule of oxide and gel-like foreign matters.
Description
Technical field
The present invention relates to a kind of welding reconditioning compensation device, especially relate to the automobile body welding equipment of a kind of auto industry
Welding reconditioning compensation device.
Background technology
The at present automobile body welding equipment of auto industry, mainly has little former, the U.S. prunus mume (sieb.) sieb.et zucc. of Japan to reach and the intermediate frequency such as France aro
Welding control system.The reconditioning of electrode is counted generally in robot control unit by the robot welding system of these brands.
The electrode of robot soldering pliers carries out reconditioning after welding certain number of times, and its resistance of the electrode after reconditioning is inevitable also there occurs change,
Use the welding parameter originally set, welding quality will necessarily be affected.
Summary of the invention
The present invention devises the welding reconditioning compensation device of the automobile body welding equipment of a kind of auto industry, its technology solved
Problem is that the electrode of existing robot soldering pliers carries out reconditioning after welding certain number of times, and its resistance of the electrode after reconditioning is inevitable also to be sent out
Give birth to change, used the welding parameter originally set, welding quality will necessarily have been affected.
In order to solve the technical problem of above-mentioned existence, present invention employs below scheme:
A kind of welding reconditioning compensation device of the automobile body welding equipment of auto industry, it is characterised in that: include dressing (1a), inhale
Wheel (1c), absorption air channel (1d), the first motor (1e), the second motor (1f) and the 3rd motor (1g), the first motor (1e)
Driving dressing (1a) to rotate, the second motor (1f) drives the electrode cap (1b) of the first soldering turret or the second soldering turret to rotate, the 3rd electricity
Machine (1g) drives Electrostatic Absorption wheel (1c) to rotate, dressing (1a) and electrode cap (1b) in mutual friction process by electrode cap
(1b) oxide on surface and gel-like foreign matters abrasion become granule, and granule is by below at dressing (1a) and electrode cap (1b) friction
Electrostatic Absorption wheel (1c) absorption, Electrostatic Absorption wheel (1c) lower section is additionally provided with absorption air channel (1d) by oxide and gel-like foreign matters
Granule is derived.
Further, including resistance change measurement device, one end of resistance change measurement device and dressing (1a) metal watch
Face connects, and one end of resistance change measurement device is connected with electrode cap (1b) metal surface;Between resistance change measurement device
Resistance value when being continuously fixed value R, illustrate that electrode cap (1b) reconditioning is complete.
The welding reconditioning compensation device of the automobile body welding equipment of this auto industry has the advantages that
The present invention is by when using welding controller to carry out reconditioning counting, using specific coping device to carry out electrode cap surface simultaneously
Reconditioning, finally can use heat compensation function, it is ensured that quality of welding spot.
Accompanying drawing explanation
Fig. 1: the front view of the automobile body welding equipment of auto industry in the present invention;
Fig. 2: the left view of the automobile body welding equipment of auto industry in the present invention;
Fig. 3: the right view of the automobile body welding equipment of auto industry in the present invention;
Fig. 4: the internal structure schematic diagram of the automobile body welding equipment of auto industry in the present invention;
The welding reconditioning compensation device structural representation of the automobile body welding equipment of Fig. 5: auto industry of the present invention.
Description of reference numerals:
Door lock on 1;2 times door locks;3 rotary switches;4 radiators;5 main power source inlet wires;6 signal cables cross line
Device;7 first soldering turret signal wire interfaces;8 second soldering turret signal wire interfaces;9 first soldering turret long cable section of ingoing line;10 second welderings
Pincers long cable section of ingoing line;11 control ring current terminal block;12—PLC;13 reconditioning switches;14 main power source catalysts;15—
Solid-state directional contactor;16 relays;17 grounding copper bars;18 controllers;19 A.C. contactors.
Detailed description of the invention
Below in conjunction with Fig. 1 to Fig. 5, the present invention will be further described:
As it is shown in figure 1, the automobile body welding equipment of a kind of auto industry, door lock 1 and Xiamen on cabinet door is respectively arranged at two ends with up and down
Lock 2.Rotary switch 3 is to select craft or robot welding.
As in figure 2 it is shown, the automobile body welding equipment of a kind of auto industry, it is provided with radiator 3 in the bottom of cabinet one side
Air outlet.
As it is shown on figure 3, the automobile body welding equipment of a kind of auto industry, a side of cabinet is concentrated and is provided with main power source
Incoming line the 5, first soldering turret long cable section of ingoing line 9, signal cable wire-threading device the 6, first soldering turret signal wire interface the 7, second soldering turret holding wire
Interface 8 and the second soldering turret long cable section of ingoing line 10.First soldering turret long cable section of ingoing line 9 is connected with the first soldering turret, the second soldering turret long cable section of ingoing line
It is connected with the second soldering turret.
As shown in Figure 4, inside its cabinet, it is provided with four-layer structure, is respectively as follows: ground floor from top to bottom and is provided with control loop electricity
Source terminal row 11 and PLC12, the second layer prolongs horizontal direction and is followed successively by reconditioning switch 13, solid-state directional contactor 15, relay 16
And main power source catalyst 14, third layer is set to grounding copper bar 17, and third layer is prolonged horizontal direction and is followed successively by controller 18 and exchanges
Catalyst 19.
As it is shown in figure 5, coping device is by dressing 1a, sorption wheel 1c, absorption air channel 1d, the first motor 1e, the second motor 1f
And the 3rd motor 1g, the first motor 1e drive dressing 1a to rotate, the second motor 1f drives the electrode cap 1b of soldering turret to rotate, the
Three motor 1g drive Electrostatic Absorption wheel 1c to rotate, dressing 1a and electrode cap 1b in mutual friction process by electrode cap 1b surface
Oxide and gel-like foreign matters abrasion become granule, granule is taken turns by the Electrostatic Absorption below at dressing 1a and electrode cap 1b friction
1c adsorbs, and being additionally provided with absorption air channel 1d below Electrostatic Absorption wheel 1c derives the granule of oxide and gel-like foreign matters.
Additionally, also include resistance change measurement device, one end of resistance change measurement device and dressing 1a metal surface
Connecting, one end of resistance change measurement device is connected with electrode cap 1b metal surface;Electricity between resistance change measurement device
When resistance is continuously fixed value R, illustrate that electrode cap 1b reconditioning is complete.
Coping device control method is as follows:
Before coping device work, gather soldering turret welding times coherent signal by bus and send to welding controller I/O plate, then turn
It is changed to machine code and carries out Data Comparison with single-chip microcomputer inner setting program;When soldering turret welding times reaches the setting of reconditioning counting
During value, welding controller can send reconditioning request, and polishing device can carry out reconditioning to electrode, it is to avoid same electrode cap disposably welds
Number of contacts too much affects welding quality, and this both can ensure that welding quality can avoid defective solder joint to omit simultaneously.
Start reconditioning switch so that coping device is started working and electrode cap surface is carried out reconditioning.
After coping device completes reconditioning to electrode cap 1b, needing electrode cap 1b is carried out heat compensation, heat compensation supplements
Mode is as follows: heat compensation sets when welding procedure is arranged, and automatically starts after electrode cap reconditioning;According to formula Q=
I2Rt, Q are sweating heat value, and I is welding current, and R is the resistance value of electrode, and t is weld interval;Carry out heat Calculation, work as electricity
After the resistance R of pole reduces, it is desirable to value Q is constant for sweating heat, so needing by increasing welding current I or t weld interval
Carry out heat compensation.
Above in conjunction with accompanying drawing, the present invention is carried out exemplary description, it is clear that the realization of the present invention is not by aforesaid way
Restriction, as long as have employed method design and the various improvement that carry out of technical scheme of the present invention or the most improved by the present invention
Design and technical scheme directly apply to other occasion, the most within the scope of the present invention.
Claims (2)
1. the welding reconditioning compensation device of the automobile body welding equipment of an auto industry, it is characterised in that: include dressing (1a),
Sorption wheel (1c), absorption air channel (1d), the first motor (1e), the second motor (1f) and the 3rd motor (1g), the first motor
(1e) driving dressing (1a) to rotate, the second motor (1f) drives the electrode cap (1b) of the first soldering turret or the second soldering turret to rotate, the
Three motors (1g) drive Electrostatic Absorption wheel (1c) to rotate, dressing (1a) and electrode cap (1b) in mutual friction process by electrode
The oxide on cap (1b) surface and gel-like foreign matters abrasion become granule, and granule is by under at dressing (1a) and electrode cap (1b) friction
Electrostatic Absorption wheel (1c) absorption of side, Electrostatic Absorption wheel (1c) lower section is additionally provided with absorption air channel (1d) by oxide and gel-like foreign matters
Granule derive.
The welding reconditioning compensation device of the automobile body welding equipment of auto industry the most according to claim 1, it is characterised in that: bag
Including resistance change measurement device, one end of resistance change measurement device is connected with dressing (1a) metal surface, and resistance variations is surveyed
One end of amount device is connected with electrode cap (1b) metal surface;It is solid that resistance value between resistance change measurement device is continuously one
During definite value R, illustrate that electrode cap (1b) reconditioning is complete.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610735058.XA CN106271245A (en) | 2016-08-28 | 2016-08-28 | A kind of welding reconditioning compensation device of the automobile body welding equipment of auto industry |
CN201711306318.2A CN107984128A (en) | 2016-08-28 | 2016-08-28 | A kind of automobile body welding equipment of auto industry |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610735058.XA CN106271245A (en) | 2016-08-28 | 2016-08-28 | A kind of welding reconditioning compensation device of the automobile body welding equipment of auto industry |
Related Child Applications (1)
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CN201711306318.2A Division CN107984128A (en) | 2016-08-28 | 2016-08-28 | A kind of automobile body welding equipment of auto industry |
Publications (1)
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CN106271245A true CN106271245A (en) | 2017-01-04 |
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CN201711306318.2A Pending CN107984128A (en) | 2016-08-28 | 2016-08-28 | A kind of automobile body welding equipment of auto industry |
CN201610735058.XA Pending CN106271245A (en) | 2016-08-28 | 2016-08-28 | A kind of welding reconditioning compensation device of the automobile body welding equipment of auto industry |
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CN201711306318.2A Pending CN107984128A (en) | 2016-08-28 | 2016-08-28 | A kind of automobile body welding equipment of auto industry |
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Citations (4)
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---|---|---|---|---|
JP2001062721A (en) * | 1999-08-30 | 2001-03-13 | Inst Of Physical & Chemical Res | Electrolytic dressing method and device for honing stick |
CN1509837A (en) * | 2002-12-24 | 2004-07-07 | 小原株式会社 | Cuttings recovering apparatus for electrode trimmer |
JP2012071329A (en) * | 2010-09-29 | 2012-04-12 | Tne:Kk | Resistance welding method of galvanized steel sheet, regeneration method of electrode tip for resistance welding of galvanized steel sheet, and electrode tip for resistance welding of galvanized steel sheet |
CN204135845U (en) * | 2014-10-13 | 2015-02-04 | 湖州新兴汽车部件有限公司 | A kind of automatic mill |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11309585A (en) * | 1998-04-23 | 1999-11-09 | Matsushita Electric Ind Co Ltd | Seam welding apparatus |
KR100725616B1 (en) * | 2005-12-01 | 2007-06-08 | 주식회사 한국교꾸도 | Chip moulder |
CN101797675A (en) * | 2009-12-04 | 2010-08-11 | 安徽巨一自动化装备有限公司 | Automatic tip repairing machine of fixed welding gun electrodes on welding line |
CN205393828U (en) * | 2016-02-22 | 2016-07-27 | 广州熙锐自动化设备有限公司 | Full -automatic intelligent auto -change over device |
CN205437559U (en) * | 2016-03-27 | 2016-08-10 | 合肥国声电子通信有限责任公司 | Manual robot changeable intermediate frequency welding switch board |
-
2016
- 2016-08-28 CN CN201711306318.2A patent/CN107984128A/en active Pending
- 2016-08-28 CN CN201610735058.XA patent/CN106271245A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001062721A (en) * | 1999-08-30 | 2001-03-13 | Inst Of Physical & Chemical Res | Electrolytic dressing method and device for honing stick |
CN1509837A (en) * | 2002-12-24 | 2004-07-07 | 小原株式会社 | Cuttings recovering apparatus for electrode trimmer |
JP2012071329A (en) * | 2010-09-29 | 2012-04-12 | Tne:Kk | Resistance welding method of galvanized steel sheet, regeneration method of electrode tip for resistance welding of galvanized steel sheet, and electrode tip for resistance welding of galvanized steel sheet |
CN204135845U (en) * | 2014-10-13 | 2015-02-04 | 湖州新兴汽车部件有限公司 | A kind of automatic mill |
Non-Patent Citations (3)
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姚忠鹏: "《空气净化原理、设计与应用》", 1 September 2014, 中国科学技术出版社 * |
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CN107984128A (en) | 2018-05-04 |
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Application publication date: 20170104 |