CN106270301A - A kind of commercial electromagnetic oven coilpanel winding mould and winding method - Google Patents
A kind of commercial electromagnetic oven coilpanel winding mould and winding method Download PDFInfo
- Publication number
- CN106270301A CN106270301A CN201610616665.4A CN201610616665A CN106270301A CN 106270301 A CN106270301 A CN 106270301A CN 201610616665 A CN201610616665 A CN 201610616665A CN 106270301 A CN106270301 A CN 106270301A
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- China
- Prior art keywords
- coiling
- punch
- stripper
- winding
- electromagnetic oven
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of commercial electromagnetic oven coilpanel winding mould and winding method, including die shank, the lower section of described die shank is installed with upper bolster, and the both sides of upper bolster are fixedly mounted on punch-die by hexagon socket head cap screw, it is installed with punch at the medial recess of described punch-die, and the both sides of punch are installed with stripper, the both sides of described stripper have been connected by screw insert, and there is punch retainer the both sides of stripper by stripper bolt connection.This coil disc of electric stove winding mould, automatization and artificial both of which is used to carry out coil winding, it is possible to adapt to the requirement of different types of electromagnetic stove coil, and the winding method of automatization can improve work efficiency, reduce cost, reduce labor intensity of operating staff, and simple in construction, easy to operate, it is additionally provided with device for discharging, avoid causing wastage of material, between each parts, use bolt to be fixed, it is simple to maintenance renewal part.
Description
Technical field
The present invention relates to winding mould technical field, be specially a kind of commercial electromagnetic oven coilpanel winding mould and coiling side
Method.
Background technology
Coil disc of electric stove, the core of electromagnetic oven heating circuit, application EMR electromagnetic resonance principle carrys out heat, along with the New Times
Development people are more and more higher for the requirement of production efficiency, so the coiling for solenoid pursues higher efficiency with more preferable
Quality, but current hand wound substantially can not meet the requirement of people, and today that cost of labor is the highest, for life
For product enterprise suitably, so the winding mode for automatization just becomes inevitable trend, although the most also
There is automatic winding machine, but be a lack of model selection, and do not adapt to multiple electromagnetic stove coil, adapt to the requirement of each enterprise,
And shortage alarm, it is used for avoiding appearance in winding process unexpected.
Summary of the invention
For problem above, the invention provides a kind of commercial electromagnetic oven coilpanel winding mould and winding method, dynamicization
Winding method can improve work efficiency, reduce cost, reduce labor intensity of operating staff, and simple in construction, easy to operate,
It is additionally provided with device for discharging, it is to avoid cause wastage of material, between each parts, uses bolt to be fixed, it is simple to maintenance replacing zero
Part, also has alarm device, it is to avoid fortuitous event occur, can effectively solve the problem in background technology.
For achieving the above object, the present invention provides following technical scheme: a kind of commercial electromagnetic oven coilpanel winding mould, bag
Include die shank, the rotary shaft that is provided with fixed above of described die shank, and rotary shaft connects and has a motor, described motor connects control
Device, and controller is fixedly mounted on inside control chamber, the lower section of described die shank is installed with upper bolster, and the both sides of upper bolster
It is fixedly mounted on punch-die by hexagon socket head cap screw, at the medial recess of described punch-die, is installed with punch, and punch
Both sides be installed with stripper, the both sides of described stripper have been connected by screw insert, and the both sides of stripper are passed through
Stripper bolt connects punch retainer, is installed with offset plate, and punch is fixed between described stripper and punch retainer
The top being fixedly mounted on die shoe by hexagon socket head cap screw of plate, is installed with roll inside described punch.
As a kind of preferably technical scheme of the present invention, described roll is used for being installed with coiling pallet, described around
The edge of line pallet is provided with fixing hole, and the upper surface of described coiling pallet is installed with magnetic conduction bar and spoke, and spoke in
Rice font, described insert, stripper, punch-die etc. all use anti abrasive mould steel Cr12MoV to make, and quenching hardness is 55-
62HRC。
As a kind of preferably technical scheme of the present invention, the surrounding of described burner is also installed with multiple bracing frame, and
Multiple bracing frames are all symmetrically distributed on the upper surface of cabinet.
As a kind of preferably technical scheme of the present invention, between described punch, upper bolster and die shoe, all use H6/h5 little
Matched in clearance, and punch employing lathe in machining, modifier treatment, quenching and grinding-shaping.
As a kind of preferably technical scheme of the present invention, the coiling on described coiling pallet uses cotton-enamel covered wire.
As a kind of preferably technical scheme of the present invention, the surface configuration of described control chamber has function key, display lamp and report
Warn device, and function key, display lamp are connected with controller with alarm.
As a kind of preferably technical scheme of the present invention, described hexagon socket head cap screw, stripper bolt and screw all use carbon element
Steel material.
As a kind of preferably technical scheme of the present invention, described controller uses model to be the PLC chip of MP930, motor
Using rated power is the servomotor of 200W, and is additionally provided with motor-drive circuit between motor and controller.
As a kind of preferably technical scheme of the present invention, described motor-drive circuit uses Ir2102 chip to be core,
The VCC end of Ir2102 chip is connected with power supply positive pole, the positive pole of the first electric capacity and diode cathode, the negative pole of diode with
The V of Ir2102 chipBEnd is connected with the positive pole of the second electric capacity, the negative pole of the second electric capacity and the V of Ir2102 chipSEnd and a MOS
The S end of pipe, the COM end of the negative pole of the first electric capacity and Ir2102 chip and the S end of the second metal-oxide-semiconductor, the HO end of Ir2102 chip with
One end of first inductance is connected, the other end of the first inductance and the G end of the first metal-oxide-semiconductor, the LO end of Ir2102 chip and the second electricity
One end of sense is connected, the other end of the second inductance and the G end of the second metal-oxide-semiconductor, the D end of the first metal-oxide-semiconductor and 24V positive source phase
Even, the S end of the second metal-oxide-semiconductor is connected with ground wire.
Additionally the present invention have also been devised a kind of coil disc of electric stove winding method, comprises the steps:
(1) by stripper bolt and hexagon socket head cap screw Panasonic, coiling pallet is fixedly mounted on roll, and on offset plate
Add enough connection colloids；Stripper bolt and hexagon socket head cap screw are installed again, after installation check each parts of mould it
Between whether exist loosening；
(2), after having checked, the solenoid of coiling as required, mode of operation is carried out by the function key on control chamber
Set, such as set coiling rotating speed, coiling timing etc., controller realize the control to coiling electric motor；
(3) motor controls roll and rotates, thus drives the rotation of coiling pallet, thus by electromagnetic wire coiling to around
The top of line pallet；
(4) monitoring of situation can be operated in winding process, detected whether that abnormal conditions occur, if there being abnormal feelings
Condition such as card line, broken string etc., it will pass to controller, controller control alarm；
(5) after coiling completes, display lamp can flash, and reminds operator, and coiling pallet is taken off, just completes by operator
Whole winding process.
Compared with prior art, the invention has the beneficial effects as follows: this coil disc of electric stove winding mould, use automatization and
Artificial both of which carries out coil winding, it is possible to adapt to the requirement of different types of electromagnetic stove coil, and the coiling side of automatization
Method can improve work efficiency, reduces cost, reduces labor intensity of operating staff, and simple in construction, easy to operate, is additionally provided with
Device for discharging, it is to avoid cause wastage of material, uses bolt to be fixed, it is simple to maintenance renewal part, also has between each parts
Alarm device, it is to avoid fortuitous event occurs.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram；
Fig. 2 is that motor of the present invention drives electrograph；
Fig. 3 is control system module map of the present invention；
Fig. 4 is coiling pallet schematic diagram of the present invention.
In figure: 1-die shank；2-rotary shaft；3-motor；4-controller；5-control chamber；6-upper bolster；7-hexagon socket head cap screw；
8-punch-die；9-punch；10-stripper；11-screw；12-insert；13-stripper bolt；14-punch retainer；15-offset plate；
16-die shoe；17-roll；18-coiling pallet；19-fixing hole；20-magnetic conduction bar；21-spoke；22-open circle；23-function
Key；24-display lamp；25-alarm；26-motor-drive circuit.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
Embodiment:
Referring to Fig. 1-4, the present invention provides a kind of technical scheme: a kind of commercial electromagnetic oven coilpanel winding mould, including
Die shank 1, the rotary shaft 2 that is provided with fixed above of described die shank 1, and rotary shaft 2 connect motor 3, and described motor 3 connects control
Device 4 processed, and controller 4 to be fixedly mounted on control chamber 5 internal, the lower section of described die shank 1 is installed with upper bolster 6, and upper mold
The both sides of seat 6 are fixedly mounted on punch-die 8 by hexagon socket head cap screw 7, are installed with at the medial recess of described punch-die 8
Punch 9, and the both sides of punch 9 are installed with stripper 10, the both sides of described stripper 10 are connected by screw 11 insert
12, and the both sides of stripper 10 by stripper bolt 13 connect have punch retainer 14, described stripper 10 and punch 9 fixed plate
Between be installed with offset plate 15, and the top being fixedly mounted on die shoe 16 by hexagon socket head cap screw 7 of punch retainer 14,
Described punch 9 is internal is installed with roll 17, and described roll 17 is used for being installed with coiling pallet 18, described coiling
The edge of pallet 18 is provided with fixing hole 19, and the upper surface of described coiling pallet 18 is installed with magnetic conduction bar 20 and spoke 21,
And spoke 21 is in rice font, the middle part of described coiling pallet 18 is fixedly installed open circle 22, and open circle 22 completes in coiling
After be installed with temperature sensor, described insert 12, stripper 10, punch-die 8 etc. all use anti abrasive mould steel
Cr12MoV makes, and quenching hardness is 55-62HRC, between all using H6/h5 little between described punch 9, upper bolster 6 and die shoe 16
Gap coordinates, and punch 9 uses lathe in machining, modifier treatment, quenching and grinding-shaping, on described coiling pallet 18 around
Line uses cotton-enamel covered wire, and the surface configuration of described control chamber 5 has function key 23, display lamp 24 and alarm 25, and function key
23, display lamp 24 is connected with controller 4 with alarm 25, and described hexagon socket head cap screw 7, stripper bolt 13 and screw 11 all use carbon
Element Steel material, the PLC chip that described controller 4 uses model to be MP930, the servo electricity that motor 3 uses rated power to be 200W
Motor-drive circuit 26 it is additionally provided with between machine, and motor 3 and controller 4.
Described motor-drive circuit 26 uses Ir2102 chip to be core, and the VCC end of Ir2102 chip is with power supply just
Pole VCC, the positive pole of the first electric capacity C1 are connected with diode D positive pole, the negative pole of diode D and the V of Ir2102 chipBEnd and second
The positive pole of electric capacity C2 is connected, the negative pole of the second electric capacity C2 and the V of Ir2102 chipSEnd and the S end of the first metal-oxide-semiconductor, the first electric capacity
The COM end of the negative pole of C1 and Ir2102 chip and the S end of the second metal-oxide-semiconductor, the HO end of Ir2102 chip and the one of the first inductance L1
End is connected, the other end of the first inductance L1 and the G end of the first metal-oxide-semiconductor, the LO end of Ir2102 chip and one end of the second inductance L2
It is connected, the other end of the second inductance L2 and the G end of the second metal-oxide-semiconductor, the D end of the first metal-oxide-semiconductor is connected with 24V positive source VCC, the
The S end of two metal-oxide-semiconductors is connected with ground wire GND.
Its winding method is: this coil disc of electric stove winding mould, and following steps are followed in coiling, the first step: by discharging spiral shell
Bolt 13 and hexagon socket head cap screw 7 Panasonic, be fixedly mounted on coiling pallet 18 on roll 17, and add enough on offset plate 15
Connect colloid, afterwards stripper bolt 13 and hexagon socket head cap screw 7 are installed again, after installation between the inspection each parts of mould be
No existence loosens；Second step: after having checked, the as required solenoid of coiling, the function key 23 on control chamber 5 is to work
Operation mode is set, and such as sets coiling rotating speed, coiling timing etc., controller 4 realizes the control to coiling electric motor；3rd
Step: motor 3 controls roll 17 and rotates, thus drives the rotation of coiling pallet 18, thus by electromagnetic wire coiling to coiling
The top of pallet 18, in winding process, electromagnetic wire can be carried out the fixing of shape by the connection glue in offset plate 15, prevents loose, from
And complete coiling；4th step: can be operated the monitoring of situation in winding process, has detected whether that abnormal conditions occur, if
There are abnormal conditions such as card line, broken string etc., it will pass to controller 4, controller control alarm 25, be used for reminding work
Personnel, it is to avoid the damage of instrument and the waste of material；5th step: after coiling completes, display lamp 24 can flash, and reminds operator
Member, coiling pallet 18 is taken off by operator, just completes whole winding process.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Any amendment, equivalent and the improvement etc. made within god and principle, should be included within the scope of the present invention.
Claims (10)
1. a commercial electromagnetic oven coilpanel winding mould, including die shank (1), fixed above being provided with of described die shank (1) turns
Moving axis (2), and rotary shaft (2) connects and has motor (3), it is characterised in that: described motor (3) connects a controller (4), and controls
It is internal that device (4) is fixedly mounted on control chamber (5), and the lower section of described die shank (1) is installed with upper bolster (6), and upper bolster (6)
Both sides be fixedly mounted on punch-die (8) by hexagon socket head cap screw (7), fixing peace at the medial recess of described punch-die (8)
Equipped with punch (9), and the both sides of punch (9) are installed with stripper (10), and screw is passed through in the both sides of described stripper (10)
(11) connection has insert (12), and there are punch retainer (14), institute in the both sides of stripper (10) by stripper bolt (13) connection
State and between stripper (10) and punch (8) fixed plate, be installed with offset plate (15), and punch (9) fixed plate by interior hexagonal
Bolt (7) is fixedly mounted on the top of die shoe (16), and described punch (9) is internal is installed with roll (17).
A kind of commercial electromagnetic oven coilpanel winding mould the most according to claim 1, it is characterised in that: described roll
(17) being used for being installed with coiling pallet (18), the edge of described coiling pallet (18) is provided with fixing hole (19), described around
The upper surface of line pallet (18) is installed with magnetic conduction bar (20) and spoke (21), and spoke (21) is in rice font, described coiling
The middle part of pallet (18) is fixedly installed open circle (22), and open circle (22) is installed with temperature sensing after coiling completes
Device.
A kind of commercial electromagnetic oven coilpanel winding mould the most according to claim 1, it is characterised in that: described insert
(12), stripper (10), punch-die (8) etc. all use anti abrasive mould steel Cr12MoV to make, quenching hardness is 55-
62HRC。
A kind of commercial electromagnetic oven coilpanel winding mould the most according to claim 1, it is characterised in that: described punch (9),
All use H6/h5 small-gap suture to coordinate between upper bolster (6) and die shoe (16), and punch (9) uses lathe in machining, quenched
Process, quench and grinding-shaping.
A kind of commercial electromagnetic oven coilpanel winding mould the most according to claim 1, it is characterised in that: described coiling pallet
(18) coiling on uses cotton-enamel covered wire.
A kind of commercial electromagnetic oven coilpanel winding mould the most according to claim 1, it is characterised in that: described control chamber
(5) surface configuration has function key (23), display lamp (24) and alarm (25), and function key (23), display lamp (24) and report
Alert device (25) is connected with controller (4).
A kind of commercial electromagnetic oven coilpanel winding mould the most according to claim 1, it is characterised in that: described interior hexagonal spiral shell
Bolt (7), stripper bolt (13) and screw (11) all use carbon steel material.
A kind of commercial electromagnetic oven coilpanel winding mould the most according to claim 1, it is characterised in that: described controller
(4) use model be the PLC chip of MP930, motor (3) use rated power be the servomotor of 200W, and motor (3) and control
Motor-drive circuit (26) it is additionally provided with between device processed (4).
A kind of commercial electromagnetic oven coilpanel winding mould the most according to claim 1, it is characterised in that: described motor drives
Circuit (26) uses Ir2102 chip to be core, the VCC end of Ir2102 chip and power supply positive pole (VCC), the first electric capacity
(C1) positive pole is connected with diode (D) positive pole, the negative pole of diode (D) and the V of Ir2102 chipBEnd and the second electric capacity (C2)
Positive pole be connected, the negative pole of the second electric capacity (C2) and the V of Ir2102 chipSEnd and the S end of the first metal-oxide-semiconductor, the first electric capacity (C1)
The COM end of negative pole and Ir2102 chip and the S end of the second metal-oxide-semiconductor, the HO end of Ir2102 chip and the one of the first inductance (L1)
End is connected, the other end of the first inductance (L1) and the G end of the first metal-oxide-semiconductor, the LO end of Ir2102 chip and the second inductance (L2)
One end is connected, the other end of the second inductance (L2) and the G end of the second metal-oxide-semiconductor, the D end of the first metal-oxide-semiconductor and 24V positive source
(VCC) being connected, the S end of the second metal-oxide-semiconductor is connected with ground wire (GND).
A kind of coil disc of electric stove winding method the most according to claim 1, it is characterised in that: comprise the steps:
(1) by stripper bolt and hexagon socket head cap screw Panasonic, coiling pallet is fixedly mounted on roll, and adds on offset plate
Enough connection colloids；Stripper bolt and hexagon socket head cap screw are installed again, after installation between the inspection each parts of mould is
No existence loosens；
(2), after having checked, the solenoid of coiling as required, mode of operation is set by the function key on control chamber
Fixed, such as set coiling rotating speed, coiling timing etc., controller realize the control to coiling electric motor；
(3) motor control roll rotates, thus drives the rotation of coiling pallet, thus by electromagnetic wire coiling to coiling torr
The top of dish；
(4) monitoring of situation can be operated in winding process, detected whether that abnormal conditions occur, if there being abnormal conditions ratio
Such as card line, broken string etc., it will pass to controller, controller control alarm；
(5) after coiling completes, display lamp can flash, and reminds operator, and coiling pallet is taken off by operator, just completes whole
Winding process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610616665.4A CN106270301A (en) | 2016-07-29 | 2016-07-29 | A kind of commercial electromagnetic oven coilpanel winding mould and winding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610616665.4A CN106270301A (en) | 2016-07-29 | 2016-07-29 | A kind of commercial electromagnetic oven coilpanel winding mould and winding method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106270301A true CN106270301A (en) | 2017-01-04 |
Family
ID=57663331
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610616665.4A Pending CN106270301A (en) | 2016-07-29 | 2016-07-29 | A kind of commercial electromagnetic oven coilpanel winding mould and winding method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106270301A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114464449A (en) * | 2022-04-06 | 2022-05-10 | 杭州泰尚智能装备有限公司 | Multi-angle and length wire arranging head holding mechanism and operation method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS561753A (en) * | 1979-06-14 | 1981-01-09 | Sony Corp | Production method of and apparatus for solidly molded coil |
| JP2005319479A (en) * | 2004-05-07 | 2005-11-17 | Sumitomo Electric Ind Ltd | Manufacturing method for non-circular cross-section coil |
| CN101815375A (en) * | 2010-02-10 | 2010-08-25 | 冯小行 | Electromagnetic oven wire coil, processing method thereof and hot-press forming device |
| CN201805568U (en) * | 2010-02-10 | 2011-04-20 | 冯小行 | Hot press forming equipment for electromagnetic oven |
| CN202394700U (en) * | 2011-12-02 | 2012-08-22 | 美的集团有限公司 | Automatic coiling processing machine of coil panel |
-
2016
- 2016-07-29 CN CN201610616665.4A patent/CN106270301A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS561753A (en) * | 1979-06-14 | 1981-01-09 | Sony Corp | Production method of and apparatus for solidly molded coil |
| JP2005319479A (en) * | 2004-05-07 | 2005-11-17 | Sumitomo Electric Ind Ltd | Manufacturing method for non-circular cross-section coil |
| CN101815375A (en) * | 2010-02-10 | 2010-08-25 | 冯小行 | Electromagnetic oven wire coil, processing method thereof and hot-press forming device |
| CN201805568U (en) * | 2010-02-10 | 2011-04-20 | 冯小行 | Hot press forming equipment for electromagnetic oven |
| CN202394700U (en) * | 2011-12-02 | 2012-08-22 | 美的集团有限公司 | Automatic coiling processing machine of coil panel |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114464449A (en) * | 2022-04-06 | 2022-05-10 | 杭州泰尚智能装备有限公司 | Multi-angle and length wire arranging head holding mechanism and operation method thereof |
| CN114464449B (en) * | 2022-04-06 | 2022-07-08 | 杭州泰尚智能装备有限公司 | Multi-angle and length wire arranging head holding mechanism and operation method thereof |
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Application publication date: 20170104 |