CN106269804B - A kind of city organic waste sorting process device - Google Patents

A kind of city organic waste sorting process device Download PDF

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Publication number
CN106269804B
CN106269804B CN201610875913.7A CN201610875913A CN106269804B CN 106269804 B CN106269804 B CN 106269804B CN 201610875913 A CN201610875913 A CN 201610875913A CN 106269804 B CN106269804 B CN 106269804B
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China
Prior art keywords
spiral
sorting
organic waste
outer roller
machine barrel
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CN201610875913.7A
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CN106269804A (en
Inventor
张冰
孙邦雨
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Beijing University of Chemical Technology
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Beijing University of Chemical Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating

Abstract

The present invention discloses a kind of city organic waste sorting process device, including sorting motor, shaft coupling, interruption Reducing screw, roll-collar, outer roller, cone section machine barrel, hydraulic pressure support adjustment mechanism, water injecting pipeline, mixing breaker and automatic control system.Mixing breaker is delivered to after being crushed organic waste mixing in sorting pulping device.Sort spiral with sieve pore machine barrel collective effect by refuse classification, slurrying.Extrusion spiral is realized with cone section machine barrel collective effect and forces to build pressure at cone section machine barrel, and slurry inside organic waste is squeezed out, different according to waste component, the relative distance for the pressure automatic adjustment and screw rod that cone section machine barrel is formed according to inside.By the slurry of filter opening slurry hutch is flowed into via grout outlet.City organic waste compositional difference is larger, the collective effect of hydraulic pressure support adjustment mechanism and friction pulley and sliding bearing, adjusts sorting pulping device operating angle, to realize preferable separating effect, adapts to different component rubbish.

Description

A kind of city organic waste sorting process device
Technical field
The present invention relates to the city organic waste containing organic matter be crushed, sorted, the operations such as slurrying, with separation Provide the organic waste of utility value.It is related to anaerobic fermentation of kitchen waste pretreatment simultaneously.
Background technology
City organic waste complicated component, and changing because area, time, environment etc. change, wherein except plastic products, Fabric, paper products, glass, metal class, outside woodwork, such as kitchen garbage, garbage are this kind of organic with high utility value Waste also occupies higher proportion, and the utilization of resources of organic waste can be realized by carrying out sorting process to organic waste.Due to Organic matter and other organic wastes such as polybag knit class, paper products etc. and mix, the current single nothing of screening installation structure Method realizes effective sorting of organic matter.Now need it is a kind of can to the rubbish containing certain proportion organic waste carry out sorting process Equipment, to be adapted to the processing of heterogeneity city organic waste, and need to consider to be crushed, sort, the techniques such as slurrying.
Invention content
Organic waste sorting process equipment is made of mixing breaker (I) and sorting pulping device (II) two parts. Mixing breaker is to be mixed organic waste, tear up;Sorting pulping device is in mixing breaker Waste is sorted, to realize the purpose of recycling.
For the city organic waste sorting unit structure containing certain organic composition is fixed at present, separative efficiency The problems such as poor, the present invention can realize the ability for adapting to different material by the method for operation of adjustment equipment, angle of inclination;The present invention Adjustable outer roller and the rotating speed of sorting slurrying spiral, the various combination of steering, are for handling various materials;The present invention's squeezes Press section according to material squeezed state, adjust automatically squeezing action realizes different material different degrees of squeezing effect;The present invention It realizes that the efficiency of separation is high, minimizes, cannot be only used for city organic waste sorting, also can be used as kitchen garbage, complicated livestock The processing unit of waste.
For drum-type sorting, the problem of vibration grid sorting unit volume is big, open processing, the present invention realizes base Pulping device is sorted in interlaced helical evacuation, the miniaturization organic waste squeezed, for the organic waste in wider range It is all applicable.City organic waste pours into mixing breaker, has by the collective effect realization of intermittent spiral, broken hook etc. Machine waste tears up, mixed processing, is conveyed through conveyor screw organic waste being delivered to sorting unit.Mixing broken has Machine waste under interlaced helical blade, roll-collar, outer roller effect, is forced to realize fluctuation sorting in sorting unit;Squeeze spiral shell Rotation builds pressure with tapered cylinder pressure, and slurry like material in waste is squeezed out, other wastes are delivered up by isometrical spiral, leads to Material is discharged the collective effect for crossing conveyor screw and scraper plate from slag notch.The pulpous state organic matter isolated is through being collected and conveyed to storage In liquid case.For the difference of material composition, operating condition, control outer roller and the relative velocity for sorting slurrying spiral can be changed, It realizes different degrees of fluctuation, reaches different degrees of sorting;Tapered cylinder can according in extruded segment formed pressure actual size, The relative distance for automatically adjusting Reducing screw and tapered cylinder, to realize different degrees of extruding.
Device according to the present invention such as attached drawing 1, the equipment include mixing breaker (I), sorting pulping device (II) And automatic control system, mixing breaker (I) pass through hydraulic adjustment mechanism (25), friction pulley with sorting pulping device (II) (19) and sliding bearing (23) realizes that tool there are one the connection of rotary freedom, is realized and sorts pulping device in 20 ° to 90 ° angles It is adjusted in range, to handle heterogeneity material, realizes different separating effects.
A kind of organic organic waste sorting pulping device of miniaturization, it is characterised in that:Including mixing breaker (I) and Pulping device (II) two parts are sorted, mixing breaker discharge barrel (7) is inserted into sorting pulping device feeding cylinder (18).Sorting Pulping device (II) includes sorting motor (9), shaft coupling (10), motor support base (11), body-sealing (20), sorting slurrying spiral (13), tapered cylinder (14), outer roller (15), roll-collar (22), hydraulic pressure support adjustment mechanism (25), friction pulley (19), sliding Bearing (23), outer roller motor (17), driving gear (16), driven gear (31) and two planetary gears (32).
Hydraulic pressure support adjustment mechanism (25) one end connects body-sealing (20), one end connect base, and sorting pulping device exists It is adjusted within the scope of 20 ° to 90 ° of angle.
Outer roller motor drives outer roller rotation, sorting motor to drive sorting slurrying spiral rotating by gear drive, point Spiral and outer roller is selected there are different rotating speeds, turn to cooperation.
Disperseing the helical blade of slurrying spiral machine barrel pair, to from solid discharge (26) are followed successively by and staggeredly disperse spiral from bottom Section (27), reducing extrusion spiral section (28) and isometrical conveyor screw section (29) form, respectively with outer roller (15), tapered cylinder (14) and conveying machine barrel (12) forms corresponding spiral machine barrel pair.Reducing screw squeeze segment length account for sorting helical axis 1/5 to 1/3 it Between, spiral groove depth, which must not reduce, is less than 1/2.
Staggeredly dispersion spiral segment length be entire helix length 1/3 to 1/2 between, and no less than 3 times of thread pitch.It hands over Mistake dispersion spiral section (27) is two same-handed blades, and axial spacing T, the axially staggered length T of spiral is single helical blade The 25%-35% of length S, two helical blades are only having axial spacing T in the axial direction, circumferential that differential seat angle is not present.
Further, Reducing screw extruded segment is by tapered cylinder (14), reducing extrusion spiral section (28), spring (34), straight line Bearing (33), polished rod axis (36) and nut (35) composition.Polished rod axis (36) one end passes through nut (35) group, the other end to be equipped with straight line Bearing (33), polished rod axis (36) be equipped with spring (34), setting tapered cylinder (14) outside.
Further, it is actually formed according to reducing extrusion spiral section (28) and tapered cylinder (14) at Reducing screw extruded segment Extruding force, tapered cylinder is realized between upper and lower station axially self to be adjusted, and the adjustable range of axial spacing M is 0-30MM, reducing The outer spacing maximal increment between rib and tapered cylinder internal face of extrusion spiral section spiral is the 60% of former gap.
Further, discharge barrel (7) outside wall surface processes groove, and the fine particle in rubbish enters discharge barrel (7) and feeding cylinder (18) in the groove that connection place is constituted, self sealss is formed, fluid seepage is reduced.
Further, it mixes and is crushed conical ring (8) in the welding of discharge barrel (7) end, it is reducing spiral shell to mix and be crushed spiral (6) end Rotation constitutes screw pair with interior conical ring, and from screw axis direction transmission process, section becomes smaller rubbish, forms larger pressure, keeps away Exempting to sort causes rubbish to flow back to mixing breaker (I) in spiral (13) rotary course.
Further, the organic waste containing organic matter is broken by mixing in the case where mixing processing equipment for pulverizing (I) acts on Under the collective effect of broken spiral (6) and broken hook (5), polybag, fabric etc. in waste are crushed, and is mixed, The broken spiral (6) of mixing will mix broken material and be delivered to sorting pulping device (II).Sorting pulping device (II) can be Under the collective effect of hydraulic adjustment mechanism (25), friction pulley (19) and sliding bearing (23), 20 ° to 90 ° operating angles of realization It adjusts, to realize the processing to heterogeneity waste.After organic waste is delivered to sorting pulping device (II), staggeredly dividing Dissipate spiral section (27), the outer roller (15) with sieve pore, under the collective effect of roll-collar (22), organic waste is disperseed, Sorting process is fluctuated, outer roller (15) passes through outer roller motor (17), driving gear (16), driven wheel (31) and two planetary gears (32) rotation is realized under collective effect, and there is facilitation (Fig. 5) to rubbish dispersion, fluctuation sorting;Driven wheel (31) and outer rolling It is rigid connection between cylinder (15);Organic waste after dispersion, fluctuation sorting process, through extrusion spiral (28), tapered cylinder (14), under spring (34), linear bearing (33), polished rod axis (36), nut (35) collective effect, realize that extruding Reducing screw section is right The extrusion process of organic waste is automatically adjusted according to the extruding situation that inside is actually formed in the outer rib of spiral and tapered cylinder Gap size between wall squeezes (Fig. 7) in various degree for being formed to different material;Other Waste after extrusion process is logical It crosses isometrical conveyor screw (29) to be delivered up, under the collective effect of isometrical conveyor screw (29) and cross scraper plate (30), by nothing The rubbish of utility value is discharged by solid discharge (26);Water inlet pipe (21) is connect with tapered cylinder (14);Whole process sub-elects Organic matter slurry by closing body (20) collect after by slurry outlet through hose (24) be discharged collect.
Description of the drawings
Fig. 1 is city organic waste sorting process device work sheet according to the present invention;
Fig. 2 a are organic waste sorting process structure drawing of device in city according to the present invention;
Fig. 2 b are the side views of organic waste sorting process structure drawing of device in city according to the present invention;
Fig. 3 a are the city organic waste sorting process device operating angle upper limits;
Fig. 3 b are city organic waste sorting process device operating angle lower limits;
Fig. 4 is sorting slurrying spiral;
Fig. 5 is 1 schematic diagram of embodiment;
Fig. 6 is roll-collar schematic diagram;
Fig. 7 is 2 schematic diagram of embodiment;
Fig. 8 is that tapered cylinder is adjusted axially schematic diagram;
Fig. 9 is 3 schematic diagram of embodiment.
Specific implementation mode
Embodiment 1
The staggeredly dispersion spiral machine barrel pair for sorting pulping device is one embodiment of the present of invention.In dispersion slurrying spiral (Fig. 4) interlaced helical is disperseed under the collective effect of section, the outer roller (Fig. 5) with screen drum, roll-collar (Fig. 6) and hydraulic adjustment mechanism Realize the sorting process to organic waste.
Fig. 4 is sorting slurrying spiral.By the way of helical blade and mandrel welding.It is divided into three areas by function:1, it hands over Mistake dispersion spiral section;2, Reducing screw extruded segment;3, isometrical helical feed section.From sorting feed inlet to away from feed inlet 1/3-1/2 Spiral total length is staggeredly to disperse spiral section, and it is that the helical blade that two screw pitch are S is staggered staggeredly to disperse spiral section, spiral Blade is provided with the sieve pore that aperture is 8MM, and helical blade bottom end is T with the last period helical blade bottom end spacing, and spacing T accounts for single spiral shell The 25%-35% of vane leaf length, i.e. T/S=0.25-0.35.Two helical blades in only in the axial direction T at regular intervals, It is circumferential that differential seat angle is not present.Staggeredly the main function of dispersion spiral section helical blade interlaced arrangement is the material in feed inlet While being delivered up, particulate material therein, slurry etc. can move downward under the effect of gravity, when extending the sorting of material Between, the movement of cooperation outer roller, roll-collar, screw rod promotes material sorting.Among the staggeredly dispersion single helical blade of spiral section Position can be provided with the groove that axial width is b, b=0.12*S, radial depth 15mm.
Fig. 5 is outer roller transmission schematic diagram, under the action of outer Rolling motor, gear auxiliary driving, drives roller rotation, outside Sieve pore is provided in cylinder wall surface.Steering, the rotating speed of outer roller are controlled by controlling rotating speed, the steering of outer roller motor, to Coordinate with a series of speed of sorting slurrying spiralization.
Fig. 6 is roll-collar, roll-collar effect be staggeredly dispersion spiral section cooperation staggeredly dispersion spiral realize inside it is organic The dispersion of waste;Roll-collar is rotated with outer roller, aggravates the movement of material, the speed that aggravation waste moves out. Staggeredly dispersion spiral section spiral is provided with groove, and groove axial width is b (see Fig. 4), roll-collar and staggeredly dispersion spiral section spiral Minimum clearance is 4mm to groove in the axial direction, and minimum clearance is 3mm in the radial direction.Roll-collar first-class in the axial direction Away from arrangement, spacing is that interlaced helical is disperseed between the 0.65-0.75 of the single helical blade length of section.
The operating angle (see attached drawing 3) of sorting unit is adjusted by hydraulic adjustment mechanism, realizes that sorting unit can be arrived at 20 ° It is adjustable within the scope of 90 °.Angle is different, and gravity is different, corresponding separating effect just difference.
Sorting spiral, outer roller, roll-collar and hydraulic adjustment mechanism can change according to the virtual condition of organic waste Operating parameter all has higher separating effect to realize to different organic wastes.
Embodiment 2
Fig. 7 is one embodiment of the present of invention.The material of isometrical helical feed section is conveyed into spiral shell by Reducing screw extruded segment In slot, it is 8MM sieve pores that Reducing screw extruded segment helical blade, which is provided with aperture, and helical blade spiral groove depth uniformly reduces, outside spiral Diameter is on the same circular conical surface, and spiral groove depth maximum is identical as dispersion slurrying spiral rotation spiral groove depth, at spiral groove depth minimum It is identical as isometrical helical feed section spiral groove depth.Reducing screw section accounts between 1/5 to the 1/3 of entire sorting helix length, reducing The spiral groove depth of spiral section end is the 55%-65% of beginning spiral groove depth.
In Reducing screw section, force to build pressure under the collective effect of Reducing screw and adjustable tapered cylinder, by organic waste Slurry in object is squeezed out from the tapping of reduced spiral blade tapping and tapered cylinder.Tapered cylinder according to Reducing screw with The practical extruding situation of material, the adjusting being made of tapered cylinder, spring, linear bearing, polished rod axis and nut in tapered cylinder System under spring force, automatically forms extruding force balancing system according to the actual operation, tapered cylinder is according to reality Extruding force can automatically adjust (Fig. 8) between upper and lower station in the axial direction, be formed in various degree to different material to realize It squeezes.
Tapered cylinder is in adjustment process, and the relative displacement of the outer rib of Reducing screw and tapered cylinder also changes, taper Gap maximal increment is former gap 60% between machine tube inner wall face and spiral outer diameter, and the increase in gap is avoided in spiral outer diameter and machine barrel It can be used for handling the larger material of resistance, to realize the processing of various materials.
Reducing extruded segment is connect with water pipe, and organic granular mixes to form slurry with water, and extrusion spiral is forced with tapered cylinder Build pressure, slurry from tapered cylinder collect at circular hole and reduced spiral blade by circular hole discharge.
Embodiment 3
Fig. 9 is one embodiment of the present of invention.Mix connection structure between breaker (I) and sorting pulping device (II) For Fig. 9.It mixes breaker (I) discharge barrel (7) to be inserted into sorting pulping device (II) feeding cylinder (18), discharge barrel (7) outer wall Face is machined with groove, the composition groove cavity between sorting pulping device (II) feeding cylinder (18), thin in rubbish in operational process Little particle enters trench interiors, forms self sealss, reduces the leakage of liquid in operating process.
Mixing breaker (I) discharge barrel (7) end is welded with interior conical ring (8), and spiral (6) is crushed in the position with mixing Reducing screw section constitute screw pair, this section of screw pair improve discharge pressure in the process of running, avoids sorting pulping device (II) sorting slurrying spiral (13) causes rubbish to flow back when running, and improves the operational efficiency of equipment.

Claims (5)

1. a kind of miniaturization organic waste sorting process device, it is characterised in that:Including mixing breaker (I) and sorting system Sizing device (II) two parts, discharge barrel (7) are inserted into sorting pulping device feeding cylinder (18);It includes point to sort pulping device (II) Select motor (9), shaft coupling (10), motor support base (11), body-sealing (20), sorting slurrying spiral (13), tapered cylinder (14), Outer roller (15), roll-collar (22), hydraulic pressure support adjustment mechanism (25), friction pulley (19), sliding bearing (23), outer roller motor (17), driving gear (16), driven gear (31) and two planetary gears (32);
Hydraulic pressure support adjustment mechanism (25) one end connects body-sealing (20), and one end connect base, sorting pulping device is in angle It is adjusted within the scope of 20 ° to 90 °;
Outer roller motor drives outer roller rotation, sorting motor to drive sorting slurrying spiral rotating, sorting system by gear drive Slurry spiral has different rotating speeds with outer roller, turns to cooperation;
Sorting the helical blade of slurrying spiral machine barrel pair, to from solid discharge (26) are followed successively by and staggeredly disperse spiral section from bottom (27), reducing extrusion spiral section (28) and isometrical conveyor screw section (29) composition, respectively with outer roller (15), tapered cylinder (14) Corresponding spiral machine barrel pair is formed with conveying machine barrel (12);Reducing screw squeezes segment length and accounts between sorting helical axis 1/5 to 1/3, Spiral groove depth, which must not reduce, is less than 1/2;
Staggeredly dispersion spiral segment length be entire helix length 1/3 to 1/2 between, and no less than 3 times of thread pitch;Staggeredly divide It is two same-handed blades to dissipate spiral section (27), and axial spacing T, the axially staggered length T of spiral are single helical blade length S 25%-35%, two helical blades are only having an axial spacing T in the axial direction, circumferential that differential seat angle is not present.
2. a kind of miniaturization organic waste sorting process device according to claim 1, it is characterised in that:Reducing screw Extruded segment is by tapered cylinder (14), reducing extrusion spiral section (28), spring (34), linear bearing (33), polished rod axis (36) and spiral shell Female (35) composition;Polished rod axis (36) one end passes through nut (35) group, the other end to be equipped with linear bearing (33), and polished rod axis (36) is equipped with Spring (34), setting tapered cylinder (14) outside.
3. a kind of miniaturization organic waste sorting process device according to claim 1, it is characterised in that:Tapered cylinder It realizes between upper and lower station and axially self adjusts, the adjustable range of axial spacing M is 0-30mm, reducing extrusion spiral section spiral Spacing maximal increment is the 60% of former gap between outer rib and tapered cylinder internal face.
4. a kind of miniaturization organic waste sorting process device according to claim 1, it is characterised in that:Discharge barrel (7) outside wall surface processes groove, and the fine particle in rubbish enters the groove that discharge barrel (7) connect place composition with feeding cylinder (18) It is interior, form self sealss.
5. a kind of miniaturization organic waste sorting process device according to claim 1, it is characterised in that:Discharge barrel (7) conical ring (8) in the welding of end, it is that Reducing screw and interior conical ring constitute screw pair to mix and be crushed spiral (6) end, rubbish from In the transmission process of screw axis direction, section becomes smaller.
CN201610875913.7A 2016-10-03 2016-10-03 A kind of city organic waste sorting process device Active CN106269804B (en)

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EP3406939B1 (en) * 2017-05-24 2020-04-01 IMS Gear SE & Co. KGaA Gear pair for a helical gear transmission or spur gear transmission, helical gear transmission or spur gear transmission with such a gear pairing and use of such a gear pair in helical gear transmissions and spur gear transmissions
CN108328689B (en) * 2018-02-11 2019-02-01 浙江恒晨印染有限公司 A kind of material for water treatment equipment
CN109123725B (en) * 2018-08-24 2021-07-13 广西壮族自治区蚕业技术推广总站 Mulberry twig complete feed production line
CN109397734B (en) * 2018-10-12 2023-12-12 北京晟智科技发展有限公司 Organic waste extrusion device of adjustable spiral

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