CN106269561A - Meridian belt wheel platform coupled motions formulas surface detection of steel ball mechanism - Google Patents
Meridian belt wheel platform coupled motions formulas surface detection of steel ball mechanism Download PDFInfo
- Publication number
- CN106269561A CN106269561A CN201610639530.XA CN201610639530A CN106269561A CN 106269561 A CN106269561 A CN 106269561A CN 201610639530 A CN201610639530 A CN 201610639530A CN 106269561 A CN106269561 A CN 106269561A
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- steel ball
- belt wheel
- button
- hydraulic cylinder
- analytical equipment
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention discloses meridian belt wheel platform coupled motions formulas surface detection of steel ball mechanism, this mechanism includes that steel ball supporting body, the left side of steel ball supporting body, right side, top, upper right side, lower left and lower right pull hydraulic cylinder, analytical equipment, detection head respectively, carry spheroid, left leather belt wheel and right leather belt wheel；The inside and below carrying spheroid has steel ball and flexible pipe respectively；On the right side of flexible pipe lower ends, there is cut-off hydraulic cylinder at place；The left side of left leather belt wheel and the front of right leather belt wheel have sorting equipment and pulley electric motor respectively；There is platform the lower section of belt；Thrust hydraulic cylinder is positioned at the front of platform.Above-mentioned belt and the relative motion of platform can rubbing steel ball rapidly and accurately, make steel ball turn over predetermined angular along the rotary shaft specified.The practical function of the present invention: by meridian expansion mode quickly by complete for steel ball unfolded surface, and can the most promptly high-quality, defect steel ball can be separated.
Description
Technical background
Along with the development in epoch, the automatization level of all trades and professions constantly improves, meanwhile for plant equipment
Require also to improve constantly.Bearing is as one of parts topmost in plant equipment, and the quality of its performance will largely effect on
Equipment properties in the course of the work.Bearing of a great variety, has double-row angular contact bal bearing, self-aligning ball bearing, circular cone
Roller bearing, thrust ball bearing, needle bearing etc., be also different according to the difference of working condition for the selection of bearing.
The core parts that bearing can be made to complete its corresponding mission are its rolling elements.Inclined according to bearing capacity, support stiffness, permission angle
The difference of the factors such as difference, limit speed, can be processed into different geometric shapes to meet required work by the shape of rolling element
Make condition.The shape of rolling element have a variety of such as: ball, cylinder, circular cone, needle roller etc..Rolling element as the core parts of bearing, its
Surface accuracy will directly influence bearing performance operationally.
Spherical surface detection difficulty the most in variously-shaped bearing roller, therefore spherical surface detection receives pole
Big concern.China's detection mode the earliest is the detections of workman's naked eyes, will be placed on monitor station by steel ball, by the surface of steel ball
Amplify 100 times, and manually steel ball is carried out upset by workman and carry out full Surface testing.The most original this detection method pair
Naked eyes damage is very big, and the work age of workman is limited averagely at about 40 years old by bigger.Surface during detection
Detecting by workman's emotion, the impact of the factors such as self-condition, during detection, steel ball is turned over by mode manually
Turning, the method, it is difficult to ensure that the angle overturn is identical every time, the most also makes the detection of steel ball be greatly affected, may result in
Part surface is occurred by the situation of repeated detection or surface missing inspection, so that the effectiveness of surface detection of steel ball is affected.
Chinese patent (notification number CN102879371B) discloses a kind of detection contact steel ball development mechanism and launches effect
Method, this device be steel ball is placed on scribble do on the expansion dish of fluorescent material expansion motion, make steel ball surface be coated with spread glimmering
The mode of light powder detects whether steel ball surface is detected completely, carries out the amendment of detection scheme according to the effect of detection.Steel
When ball rolls in the expansion panel surface scribbling fluorescent material, there is the generation of steel ball surface fluorescent material obscission so that come off portion
Divide and detected and be mistaken as being not detected；Steel ball has been detected afterwards in order to make steel ball be assembled in bearing,
Must be got rid of by the fluorescent material that scribble on steel ball surface before assembly, this procedure considerably increases the time of bearing assembling,
Reduce the efficiency of Production of bearing.
Chinese patent (publication number CN102658266A) discloses a kind of steel ball sorting equipment based on machine vision and side
Method, its main operation principle is that steel ball is brought on frictional disk by expansion dish to in porose expansion dish by steel ball drop
Detect, finally by ball mouth, defect steel ball is separated with high-quality steel ball.This detection method is gone back during launching
There is certain uncertain factor.Same circumference carries out the N number of steel ball detected, due to each steel ball during launching
Centre of sphere horizontal direction on different from the position at frictional disk center add residing for steel ball launch dribbling hole the hole heart to expansion dish
The horizontal level difference of core can cause the steel ball of diverse location speed during detection during detection different.Have
Certain probability makes the steel ball in centre position the most fully deployed and the steel ball of both sides does not also have the fully deployed expansion caused
Insufficient, or when the steel ball of both sides launches complete, the steel ball in centre position has launched repeatedly to cause detection rates to reduce.
Chinese patent (publication number CN203117113U) discloses surface detection of steel ball instrument, and steel ball surface is entered by this device
Row detection, is arranged on microscope upper and lower by a box and places a horizontal cylinder, above cylinder placement 4 with
The detection plate of the hollow out of different-diameter, is placed on steel ball above hole, rolls cylinder thus reaches to detect steel ball table
The purpose in face.Detect owing to needing when detection to be brought into steel ball under detection hole, be drawn off again after detection, this
The method of kind greatly reduces the speed of piano plate, and large batch of piano plate will require a great deal of time, and be substantially reduced
The efficiency of detection；Cylinder is in rotation process, it is impossible to enough solves the angle of steel ball rotation thus produces part surface and examine
Survey repeatedly or the situation of part surface missing inspection；Due to being differently sized of the hole on plate, when carrying out mass detection with the most always
During the steel ball surface of footpath, the detection rates of this device also will be substantially reduced.
Chinese patent (notification number CN204514910U) discloses the expanding wheel device of steel ball surface defect detection, and it is main
Function is to be placed on expanding wheel by steel ball, and under the drive of motor, steel ball does expansion motion.This kind of detection method is the most only
A steel ball can be detected and detection speed is higher, the surface of expanding wheel and steel ball is all had a certain impact；Detect the straight of steel ball
Footpath is single, the corresponding different expanding wheel of the steel ball of different-diameter, when carrying out the expansion of different-diameter steel ball, needs the type to expanding wheel
Number it is replaced, reduces work efficiency；Due to expanding wheel be non-symmetrical structure therefore process the most difficult thus cause exhibition
The cost of manufacture opening wheel is greatly promoted.
Summary of the invention
Offer one radial belt wheel platform coupled motions formulas surface detection of steel ball mechanism is provided,
This mechanism have simple in construction, the full unfolded surface of steel ball rapidly and efficiently, good and bad steel ball separate practical advantage accurately.
The technical scheme is that this mechanism includes steel ball supporting body, the left side of steel ball supporting body, right side, top and
Upper right side pulls hydraulic cylinder, analytical equipment, detection head respectively and carries spheroid；Carry spheroid inside and below have respectively steel ball and
Flexible pipe；On the right side of flexible pipe lower ends, there is cut-off hydraulic cylinder at place；The lower left of steel ball supporting body and lower right have left leather belt to take turns respectively
Take turns with right leather belt；Belt is wrapped on left leather belt wheel and right leather belt wheel, and there is sorting equipment in the left side of left leather belt wheel, right leather belt wheel
There is pulley electric motor in front；There is platform the lower section of belt；Thrust hydraulic cylinder is positioned at the front of platform.
Above-mentioned meridian belt wheel platform coupled motions formulas surface detection of steel ball mechanism, is additionally provided with analytical equipment, analyzes dress
There is display the front upper place put；The lower left of display and lower right have button 1 and button 2 respectively；Button 1 and button 2 times
Side has button 3 and button 4 respectively；The lower section of button 3 and button 4 has button 5 and button 6 respectively.
Above-mentioned meridian belt wheel platform coupled motions formulas surface detection of steel ball mechanism, is additionally provided with detection head and analytical equipment
It is connected by data wire 1；Cut-off hydraulic cylinder is connected by data wire 2 with analytical equipment；Pulley electric motor and analytical equipment
It is connected by data wire 3；Thrust hydraulic cylinder is connected by data wire 4 with analytical equipment；Sorting equipment and analytical equipment lead to
Cross data wire 5 to be connected；Hydraulic cylinder is pulled to be connected by data wire 6 with analytical equipment.
The invention has the beneficial effects as follows: it is fast that detection head seizure steel ball surface image is clear, analytical equipment processes image information
It is the most accurate that speed is accurately, sorting equipment separates good and bad steel ball；Steel ball is made to do meridian exhibition by the coupled motions of belt and platform
Open motion, not only solve a series of difficult problems such as complicated, the core institution frequent replacing of needs of existing development mechanism, and can protect
The card full unfolded surface of steel ball；Integrated model is simple, be prone to processing and manufacturing, low cost, detection efficiency are high, effective.
Accompanying drawing explanation
With detailed description of the invention, the present invention is further described below in conjunction with the accompanying drawings.
Accompanying drawing 1 is the overall setup schematic diagram of the present invention.
Accompanying drawing 2 is the direction view in the A direction of accompanying drawing 1.
Label in accompanying drawing:
1. pull hydraulic cylinder 2. steel ball supporting body 3. detection 4. data wire 1 5. flexible pipe 6. to carry spheroid 7. steel ball 8. sections
Only hydraulic cylinder 9. data wire 2 10. display 11. button 1 12. button 2 13. button 3 14. button 4 15. button 5 16.
Analytical equipment 17. data wire 3 18. pulley electric motor 19. data wire 4 20. platform 21. thrust hydraulic cylinder 22. data wire 5
23. left leather belts are taken turns 24. sorting equipment 25. data wire 6 26 belt 27. right leather belts and are taken turns 28. buttons 6.
Detailed description of the invention
As shown in accompanying drawing 1,2, the meridian belt wheel platform coupled motions formulas surface detection of steel ball mechanism of the present invention, its
Job step is as follows:
1. being placed on by steel ball (7) in load spheroid (6), after actuating mechanism, steel ball (7) falls along flexible pipe (5), in flexible pipe (5) lower section
Cut-off hydraulic cylinder (8) is had to control whether steel ball (7) falls on the right side of end.
2. when steel ball (7) drops into post-tensioning hydrodynamic cylinder pressure (1) in steel ball supporting body (2), steel ball supporting body (2) is drawn to
The underface of detection head (3).
3. starting working after steel ball (7) is static in steel ball supporting body (2), pulley electric motor (18) takes turns (27) to right leather belt
Thering is provided and drive, right leather belt wheel (27) and left leather belt wheel (23) drive belt (26) to do clockwise movement, make steel ball (7) rotate, when
After steel ball (7) rotates a circle, belt (26) quits work；Thrust hydraulic cylinder (21) promotes platform (20) to move along the longitudinal direction, makes
Steel ball (7) rotates to an angle, and then belt (26) does clockwise movement again.Do full unfolded surface at steel ball (7) to be moved through
Cheng Zhong, steel ball (7) surface image data are passed through data wire 1(4 by detection head (3)) pass to analytical equipment (16), by analyzing
Display (10) on device (16) observes the surface of steel ball (7).
4., after steel ball (7) Surface testing terminates, pull hydraulic cylinder (1) to drive steel ball supporting body (2) to left movement, steel ball
(7) dropping in sorting equipment (24), the analysis signal that sorting equipment (24) is given according to analytical equipment (16) is by high-quality, defect
Steel ball (7) separates.
5. in whole mechanism work process, by observing button 1(11) state understand detection head (3) whether work
Make；By observe button 2(12) state understand cut-off hydraulic cylinder (8) whether work, cut-off hydraulic cylinder (8) pass through data wire
2(9) obtain working signal from analytical equipment (16)；By observing button 3(13) state understand pulley electric motor (18) and be
No work, pulley electric motor (18) passes through data wire 3(17) obtain working signal from analytical equipment (16)；By observing button 4
(19) state understands whether thrust hydraulic cylinder (21) works, and thrust hydraulic cylinder (21) passes through data wire 4(14) from analyzing dress
Put (16) and obtain working signal；By observe button 5(15) state understand whether sorting equipment (24) works, sorting equipment
(24) by data wire 5(22) obtain working signal from analytical equipment (16)；By observing button 6(28) state understand and draw
Whether hydrodynamic cylinder pressure (1) works, and pulls hydraulic cylinder (1) by data wire 6(25) obtain working signal from analytical equipment (16).
Claims (3)
1. meridian belt wheel platform coupled motions formula surface detection of steel ball mechanism, it is characterised in that: this mechanism includes that steel ball carries
Body (2), left side, right side, top and the upper right side of steel ball supporting body (2) pull respectively hydraulic cylinder (1), analytical equipment (16),
Detection head (3) and load spheroid (6)；The inside and below carrying spheroid (6) has steel ball (7) and flexible pipe (5) respectively；Flexible pipe (5) lower section
On the right side of end, there is cut-off hydraulic cylinder (8) at place；The lower left of steel ball supporting body (2) and lower right have left leather belt wheel (23) and the right side respectively
Belt pulley (27)；Belt (26) is wrapped on left leather belt wheel (23) and right leather belt wheel (27), and left leather belt takes turns the left side of (23) to be had point
Picking device (24), there is pulley electric motor (18) in the front of right leather belt wheel (27)；There is platform (20) lower section of belt (26)；Thrust liquid
Cylinder pressure (21) is positioned at the front of platform (20).
Meridian the most according to claim 1 belt wheel platform coupled motions formulas surface detection of steel ball mechanism, it is characterised in that:
There is display (10) front upper place of analytical equipment (16)；Lower left and the lower right of display (10) have button 1(11 respectively) and
Button 2(12)；Button 1(11) and button 2(12) lower section have button 3(13 respectively) and button 4(14)；Button 3(13) and press
Button 4(14) lower section have button 5(15 respectively) and button 6(28).
Meridian the most according to claim 1 belt wheel platform coupled motions formulas surface detection of steel ball mechanism, it is characterised in that:
Detection head (3) passes through data wire 1(4 with analytical equipment (16)) it is connected；Cut-off hydraulic cylinder (8) and analytical equipment (16) are by number
According to line 2(9) it is connected；Pulley electric motor (18) passes through data wire 3(17 with analytical equipment (16)) it is connected；Thrust hydraulic cylinder
(21) with analytical equipment (16) by data wire 4(19) it is connected；Sorting equipment (24) and analytical equipment (16) are by data wire 5
(22) it is connected；Hydraulic cylinder (1) is pulled to pass through data wire 6(25 with analytical equipment (16)) it is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610639530.XA CN106269561A (en) | 2016-08-08 | 2016-08-08 | Meridian belt wheel platform coupled motions formulas surface detection of steel ball mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610639530.XA CN106269561A (en) | 2016-08-08 | 2016-08-08 | Meridian belt wheel platform coupled motions formulas surface detection of steel ball mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106269561A true CN106269561A (en) | 2017-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610639530.XA Pending CN106269561A (en) | 2016-08-08 | 2016-08-08 | Meridian belt wheel platform coupled motions formulas surface detection of steel ball mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109470880A (en) * | 2018-10-27 | 2019-03-15 | 龚成香 | A kind of spherical shape steel ball magnetic force fine tuning positioning carrying out flaw detection device |
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| CN104267039A (en) * | 2014-08-15 | 2015-01-07 | 宁波百加百测控设备有限公司 | Steel ball surface development device and method |
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| CN105527300A (en) * | 2016-01-18 | 2016-04-27 | 哈尔滨理工大学 | Spiral moving type steel ball surface unfolding mechanism |
| CN205217406U (en) * | 2015-11-24 | 2016-05-11 | 武汉理工大学 | Cylinder expansion steel ball surface quality detection system |
| CN206074470U (en) * | 2016-08-08 | 2017-04-05 | 哈尔滨理工大学 | Meridian belt wheel platform coupled motions formula surface detection of steel ball mechanism |
-
2016
- 2016-08-08 CN CN201610639530.XA patent/CN106269561A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1159876A (en) * | 1997-08-11 | 1999-03-02 | Ishii Ind Co Ltd | Article inspecting device |
| JP2006266853A (en) * | 2005-03-23 | 2006-10-05 | Sekisui Chem Co Ltd | Surface inspection device and surface inspection method |
| CN201434845Y (en) * | 2009-06-17 | 2010-03-31 | 华南理工大学 | Automatic ball rolling device for ball surface detection |
| CN103920656A (en) * | 2014-04-21 | 2014-07-16 | 浙江大学 | Novel steel ball spreading and sorting device for visual inspection |
| CN104267039A (en) * | 2014-08-15 | 2015-01-07 | 宁波百加百测控设备有限公司 | Steel ball surface development device and method |
| CN204086164U (en) * | 2014-08-15 | 2015-01-07 | 宁波百加百测控设备有限公司 | Based on the steel ball surface expanding unit of machine vision |
| CN104614374A (en) * | 2015-02-04 | 2015-05-13 | 宁波百加百测控设备有限公司 | Unfolding device for steel ball surface defect detection |
| CN205217406U (en) * | 2015-11-24 | 2016-05-11 | 武汉理工大学 | Cylinder expansion steel ball surface quality detection system |
| CN105527300A (en) * | 2016-01-18 | 2016-04-27 | 哈尔滨理工大学 | Spiral moving type steel ball surface unfolding mechanism |
| CN206074470U (en) * | 2016-08-08 | 2017-04-05 | 哈尔滨理工大学 | Meridian belt wheel platform coupled motions formula surface detection of steel ball mechanism |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109470880A (en) * | 2018-10-27 | 2019-03-15 | 龚成香 | A kind of spherical shape steel ball magnetic force fine tuning positioning carrying out flaw detection device |
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Application publication date: 20170104 |