CN106258489A - Automatic vaccination machine and inoculation method - Google Patents
Automatic vaccination machine and inoculation method Download PDFInfo
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- CN106258489A CN106258489A CN201610672873.6A CN201610672873A CN106258489A CN 106258489 A CN106258489 A CN 106258489A CN 201610672873 A CN201610672873 A CN 201610672873A CN 106258489 A CN106258489 A CN 106258489A
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- inoculation
- vaccination
- roller conveyor
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Abstract
The invention discloses automatic vaccination machine and inoculation method, described automatic vaccination machine includes the Roller conveyor for material conveying frame, the lower section of Roller conveyor is provided with lifting body, Roller conveyor be sequentially arranged above clamp system, cap drawing machine structure and vaccination mechanism, described clamp system pocket in clamping material frame, described vaccination mechanism is connected with seeding tank by sebific duct.The present invention, by the combination of existing equipment is connected and composed automatic vaccination machine and inoculation method, efficiently solves artificial vaccination and inoculates slow-footed problem, reduce artificial vaccination simultaneously and easily entrain fungus and cause the probability of inoculation failure；The present invention uses same lowering or hoisting gear to control the lifting of multiple inoculating gun simultaneously so that the inoculation speed of the bacterium bag in same material frame is uniform, effectively reduces the problem that existing single inoculation strain usage variance is big.
Description
Technical field
The present invention relates to liquid inoculator, be specifically related to automatic vaccination machine and inoculation method.
Background technology
In prior art, the inoculation of cultivated edible fungi bacterium bag is to use manual operation.During inoculation, hand-held inoculation spray gun, front and back
Each people pulls out lid and buckle closure, needs three people to constitute an inoculation combination.This vaccination ways has the drawback that: automaticity
Low, labor intensive is too much；Because being manually to pull spray gun trigger to inoculate, so inoculum concentration is inconsistent, cause bacterium bag
Send out bacterium state consistency bad；The infection rate of bacterium bag is high.
Summary of the invention
It is an object of the invention to provide automatic vaccination machine, solve existing artificial vaccination cause inoculation speed is slow, strain is easy
Contaminated problem.
Additionally, the present invention also decorum one inoculation method.
The present invention is achieved through the following technical solutions:
Automatic vaccination machine, including the Roller conveyor for material conveying frame, the lower section of Roller conveyor is provided with lifting body, Roller conveyor upper
Side is disposed with clamp system, cap drawing machine structure and vaccination mechanism, described clamp system pocket in clamping material frame, described
Vaccination mechanism is connected with seeding tank by sebific duct.
Described Roller conveyor, lifting body, clamp system, cap drawing machine structure and vaccination mechanism are existing equipment, and the present invention is
Existing equipment is connected combination and forms automatic vaccination equipment.
Place pocket in described material frame, in pocket, be placed with liquid to be seeded.
The inoculating process flow process of the present invention is as follows: be delivered to by material frame by Roller conveyor (if pipeline of dry drum composition)
Above inoculation device lifting body, lifting body (can be hydraulic cylinder or piston-cylinder) is (the most real to inoculating district by material frame jacking
Now pull out the region of lid inoculation), described clamp system (preferably employs the arc grip block that cylinder controls, arc grip block and pocket
Outer wall coordinate) pocket in fixing material frame, cap drawing machine structure (includes elevating mechanism, clamping device and translating device, described clamping
Device is used for clamping upper shield, is compressed by upper shield when elevating mechanism declines, and lid is pulled out in clamping device and elevating mechanism linkage realization, lid
Lid, upper shield is moved to the alternate position of pocket so that inoculating gun passes and lifting after being used for pulling out lid by translation mechanism.General who has surrendered under)
The alternate position of pocket is extracted and moved to the upper shield of pocket, and vaccination mechanism declines inoculating gun insertion pocket middle and lower part, inoculation device
Structure rises and realizes inoculation in uphill process, and cap drawing machine structure translates back original position and covers downwards upper shield and then go up, cap drawing machine
While structure rises back initial position, lifting body is also decreased until material frame inoculation completed and puts back to Roller conveyor, will expect that frame is defeated
Deliver to next station.
Described cap drawing machine structure can use existing equipment, it is possible to uses following structure:
Described cap drawing machine structure include by cylinder control can vertically (up and down), the first fixed plate of left and right (level) movement, first
The lower end of fixed plate is provided with the hook coordinated with upper shield, and a upper shield is at least correspondingly arranged 3 hooks (quantity of hook and bacterium
Bag coordinates), hook is hinged on bottom the first fixed plate, and 3 hooks can be controlled launching, closing, institute by control system
State control system and use existing automatic control technology, realize clamping upper shield by the Guan Bi of 3 hooks, then by cylinder to
On mention the first fixed plate and extract upper shield, then use cylinder to move horizontally the first fixed plate, make upper shield be not at just going up of bag mouth
Side, in order to inoculation, after inoculation, translates the first fixed plate and is allowed to be in the surface of bag mouth, and then moving down the first fixed plate will set
Lid is set in bag mouth.
The present invention solves the slow-footed problem of inoculation, avoids artificial vaccination simultaneously and easily entrains fungus and make strain dirty
Dye causes the probability of inoculation failure.
Further, seeding tank, clamp system, cap drawing machine structure and vaccination mechanism are arranged on the first fixed mount.
Said structure is advantageously implemented the compact connection between each mechanism.
Further, the first fixed mount is provided with FFU air purifier in inoculation district.
Described FFU air purifier is existing equipment, for the air-supply of inoculation district, has the effect of sterilizing and purifying air.
The present invention carries out sterilizing and purifying air process by arranging FFU air purifier to inoculation district, improves inoculation district
Cleanliness factor, bring the probability of the inoculation failure caused into because of fungus when reduce further inoculation.
Further, lifting body is arranged on the second fixed mount.
Preferably, the second fixed mount arranges shock-damping structure, effectively protect lifting body.
Further, the first fixed mount is arranged the collar mechanism coordinated with cap drawing machine structure.
Described collar mechanism is existing equipment, and it is for clamping the collar (the upper end formation bag mouth of bacterium bag, the bag mouth under upper shield
Outer wall is arranged with upper shield, and bag mouth is sealed by upper shield), auxiliary cap drawing machine structure carries out pulling out lid, lid lid, it is to avoid cap drawing machine structure carries out pulling out lid
Time turn the collar god collar is extracted, and then impact pull out lid.
Described collar mechanism can use existing equipment, it is possible to uses following structure:
Described collar mechanism include by cylinder control can up and down, the fixed plate that moves left and right, fixed plate is provided with through hole, through hole
Quantity consistent with the quantity of bacterium bag in each material frame, the inwall of described through hole is provided with the folder stretched for clamping the collar
Tool, the most symmetrically arranged 2 the arc grip blocks of described fixture, arc grip block is connected with through-hole wall by elastic component, institute
Stating arc grip block and controlled by cylinder flexible, cylinder controls to stretch and all uses existing automated control technology.
When inoculation, first use the collar under collar mechanism gripping sleeve lid, re-use compress under cap drawing machine structure the collar and
Upper shield, then carry out pulling out lid, it is effectively improved the efficiency pulling out lid.
Further, described vaccination mechanism includes supporting mechanism, and supporting mechanism is at least vertically installed with 1 inoculating gun,
The top of supporting mechanism is connected with lowering or hoisting gear, and described inoculating gun is connected with seeding tank by sebific duct.
The quantity that described inoculating gun is arranged is consistent with the quantity of bacterium bag in same material frame, and each inoculating gun is with bacterium bag one by one
Correspondence, the inoculating gun on same supporting mechanism is by a lowering or hoisting gear (the preferred hydraulic cylinder of described lowering or hoisting gear or piston gas
Cylinder), the top of described inoculating gun is connected with seeding tank by sebific duct, the inoculating gun of preferably 2.3mm aperture shower nozzle.
The present invention uses same lowering or hoisting gear to control the lifting of multiple inoculating gun simultaneously so that the bacterium bag in same material frame
Inoculation speed uniform, effectively reduce the problem that existing single inoculation strain usage variance is big.
Further, described first fixed mount is provided with connecting plate, connecting plate is provided with coordinate with vaccination mechanism logical
Hole, the inwall of through hole is provided with lead.
The rise and fall of inoculating gun are played guide effect by lead, are prevented effectively from inoculating gun and occur in moving process partially
Move, lead and clamp system (being used for gripping bacterium bag) with the use of, it is possible to effectively guarantee to insert inoculating gun bacterium bag
Center, improve inoculation uniformity.
Inoculation method, comprises the following steps:
1), material frame is in place: is uniformly placed on by bacterium bag in material frame, Roller conveyor is delivered to above lifting body, by lifting body
Material frame is headed into inoculation district；
2), bacterium bag is fixed: use clamp system to be fixedly clamped bacterium bag；
3), upper shield is pulled out: use cap drawing machine structure to carry out pulling out lid operation；
4), inoculation: use vaccination mechanism that liquid in bacterium bag is inoculated；
5), lid upper shield: use cap drawing machine structure to cover upper shield after inoculation；
6), return: lifting body sends material frame back to Roller conveyor.
Further, that inoculates described in step 4) concretely comprises the following steps: use the inoculating gun of 2.3mm aperture shower nozzle to connect
Kind, bottom the inoculating gun quick insertion distance bacterium bag of vaccination mechanism, the position of 15mm, then slowly upwards extracts inoculating gun, extracts
Time is 10s, realizes inoculation during upwards extracting inoculating gun.
Further, in seeded process, omnidistance employing FFU air purifier air-supply, first used ring inserter before step 3)
Structure clamping collar.
Inoculation method of the present invention controls inoculating gun plug speed by cylinder, uses insertion fast, inoculates slow pattern
Save inoculation time；Uniformly extract speed make strains'distribution equal by the size and inoculating gun controlling inoculating gun showerhead hole diameter
Even；Use the air-supply of FFU air purifier whole process during inoculation, it is ensured that the cleannes in inoculation district, and whole inoculation flow process is not required to people
Member's operation, greatly reduces polluter quantity so that success ratio of inoculation is greatly improved.
The present invention compared with prior art, has such advantages as and beneficial effect:
1, the present invention is by connecting and composing automatic vaccination machine by the combination of existing equipment, efficiently solves artificial vaccination inoculation speed
Slow problem, reduces artificial vaccination simultaneously and easily entrains fungus and cause the probability of inoculation failure.
2, the present invention uses same lowering or hoisting gear to control the lifting of multiple inoculating gun simultaneously so that the bacterium in same material frame
The inoculation speed of bag is uniform, effectively reduces the problem that existing single inoculation strain usage variance is big.
Accompanying drawing explanation
Accompanying drawing described herein is used for providing being further appreciated by the embodiment of the present invention, constitutes of the application
Point, it is not intended that the restriction to the embodiment of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of automatic vaccination machine and inoculation method；
Fig. 2 is the right view of Fig. 1；
Fig. 3 is the structural representation of vaccination mechanism.
The parts title of labelling and correspondence in accompanying drawing:
1-the first fixed mount, 2-collar mechanism, 3-FFU air purifier, 4-lowering or hoisting gear, 5-seeding tank, 6-vaccination mechanism,
7-cap drawing machine structure, 8-clamp system, 9-the second fixed mount, 10-lifting body, 11-pocket, 12-expects frame, 13-Roller conveyor, 14-
Connecting plate, 15-lead, 61-supporting mechanism, 62-inoculating gun.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with embodiment and accompanying drawing, to this
Invention is described in further detail, and the exemplary embodiment of the present invention and explanation thereof are only used for explaining the present invention, do not make
For limitation of the invention.
Embodiment 1:
As shown in Figure 1 to Figure 3, automatic vaccination machine, including the Roller conveyor 13 for material conveying frame 12, the lower section of Roller conveyor 13 is arranged
Have lifting body 10, Roller conveyor 13 be sequentially arranged above clamp system 8, cap drawing machine structure 7 and vaccination mechanism 6, described clamping
The mechanism 8 pocket 11 in clamping material frame 12, described vaccination mechanism 6 is connected with seeding tank 5 by sebific duct；Described seeding tank 5,
Clamp system 8, cap drawing machine structure 7 and vaccination mechanism 6 are arranged on the first fixed mount 1；Described lifting body 10 is arranged on second
On fixed mount 9；Described vaccination mechanism 6 includes supporting mechanism 61, and supporting mechanism 61 is vertically installed with 12 inoculating guns 62, supports
The top of mechanism 61 is connected with lowering or hoisting gear 4, and described inoculating gun 62 is connected with seeding tank 5 by sebific duct；Described first fixed mount 1
On be provided with connecting plate 14, connecting plate 14 is provided with the through hole coordinated with vaccination mechanism 6, the inwall of through hole is provided with lead
15。
Originally it is being in embodiment, total neat closely 12 the bacterium bags 11 of placement of each material frame 12, support mechanism 61 is vertically arranged
Having 12 inoculating guns 62, in seeded process, one-off can complete one basket of 12 bags of bag inoculation；Inoculating gun is controlled by cylinder
62 plug speed, use and insert soon, inoculate slow pattern and save inoculation time；Automated arm is used to complete inoculation the most dynamic
Make, not only increase inoculation speed, and avoid manual operation to bring the problem that fungus affects strain into.
Further, due to 12 inoculating guns 62 inoculation speed always so that good with a batch of inoculum concentration uniformity.
Embodiment 2:
As shown in Figure 1 to Figure 3, the present embodiment, based on embodiment 1, described first fixed mount 1 is provided with FFU air in inoculation district
Depurator 3.
Embodiment 3:
As shown in Figure 1 to Figure 3, the present embodiment is based on embodiment 1, and on described first fixed mount 1, setting coordinates with cap drawing machine structure 7
Collar mechanism 2.
Inoculation method, comprises the following steps:
1), expect that frame 12 is in place: be uniformly placed on by bacterium bag 11 in material frame 12, Roller conveyor 13 be delivered to above lifting body 10,
By lifting body 10, material frame 12 headed into inoculation district；
2), bacterium bag 11 is fixed: use clamp system 8 to be fixedly clamped bacterium bag 11；
3), pull out upper shield: first with collar mechanism 2 clamping collar, use cap drawing machine structure 7 to carry out pulling out lid operation；
4), inoculation: use the inoculating gun 62 of 2.3mm aperture shower nozzle to inoculate, inoculating gun 62 quick insertion of vaccination mechanism 6 away from
The position of 15mm bottom bacterium bag 11, then slowly upwards extracts inoculating gun 62, and the time of extracting is 10s, upwards extracts inoculating gun
Realizing inoculation during 62, in seeded process, omnidistance employing FFU air purifier 3 is blown；
5), lid upper shield: use cap drawing machine structure 7 to cover upper shield after inoculation；
6), return: lifting body 10 sends material frame 12 back to Roller conveyor 13.
Above-described detailed description of the invention, has been carried out the purpose of the present invention, technical scheme and beneficial effect further
Describe in detail, be it should be understood that the detailed description of the invention that the foregoing is only the present invention, be not intended to limit the present invention
Protection domain, all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. done, all should comprise
Within protection scope of the present invention.
Claims (10)
1. automatic vaccination machine, it is characterised in that include the Roller conveyor (13) for material conveying frame (12), the lower section of Roller conveyor (13)
Be provided with lifting body (10), Roller conveyor (13) be sequentially arranged above clamp system (8), cap drawing machine structure (7) and inoculation device
Structure (6), described clamp system (8) is used for clamping the pocket (11) in material frame (12), and described vaccination mechanism (6) passes through sebific duct and bacterium
Plant tank (5) to connect.
Automatic vaccination machine the most according to claim 1 and inoculation method, it is characterised in that described seeding tank (5), clamping machine
Structure (8), cap drawing machine structure (7) and vaccination mechanism (6) are arranged on the first fixed mount (1).
Automatic vaccination machine the most according to claim 2, it is characterised in that set in inoculation district on described first fixed mount (1)
It is equipped with FFU air purifier (3).
Automatic vaccination machine the most according to claim 1, it is characterised in that described lifting body (10) is arranged on second and fixes
On frame (9).
Automatic vaccination machine the most according to claim 2, it is characterised in that described first fixed mount (1) is upper to be arranged and pulls out lid
The collar mechanism (2) that mechanism (7) coordinates, described collar mechanism (2) is used for clamping the upper collar of pocket (11).
Automatic vaccination machine the most according to claim 2, it is characterised in that described vaccination mechanism (6) includes supporting mechanism
(61), supporting mechanism (61) is at least vertically installed with 1 inoculating gun (62), the top of supporting mechanism (61) and lowering or hoisting gear
(4) connecting, described inoculating gun (62) is connected with seeding tank (5) by sebific duct.
Automatic vaccination machine the most according to claim 2, it is characterised in that be provided with connection on described first fixed mount (1)
Plate (14), connecting plate (14) is provided with the through hole coordinated with vaccination mechanism (6), and the inwall of through hole is provided with lead (15).
8. the inoculation method of employing automatic vaccination machine described in any one of claim 1-7, it is characterised in that include following step
Rapid:
1), material frame (12) is in place: is uniformly placed in material frame (12) by bacterium bag (11), Roller conveyor (13) is delivered to lifting body
(10) top, is headed into inoculation district by lifting body (10) by material frame (12)；
2), bacterium bag (11) is fixed: use clamp system (8) to be fixedly clamped bacterium bag (11)；
3), upper shield is pulled out: use cap drawing machine structure (7) to carry out pulling out lid operation；
4), inoculation: use vaccination mechanism (6) that bacterium bag (11) interior liquid is inoculated；
5), lid upper shield: use cap drawing machine structure (7) to cover upper shield after inoculation；
6), return: lifting body (10) sends material frame (12) back to Roller conveyor (13).
Inoculation method the most according to claim 8, it is characterised in that concretely comprising the following steps of inoculation described in step 4): adopt
Inoculate with the inoculating gun (62) of 2.3mm aperture shower nozzle, inoculating gun (62) the quick insertion distance bacterium bag of vaccination mechanism (6)
(11) position of bottom 15mm, then slowly upwards extracts inoculating gun (62), and the time of extracting is 10s, upwards extracts inoculating gun
(62) inoculation is realized during.
Inoculation method the most according to claim 8, it is characterised in that omnidistance employing FFU air cleaning in seeded process
Device (3) is blown, first with collar mechanism (2) clamping collar before step 3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610672873.6A CN106258489A (en) | 2016-08-16 | 2016-08-16 | Automatic vaccination machine and inoculation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610672873.6A CN106258489A (en) | 2016-08-16 | 2016-08-16 | Automatic vaccination machine and inoculation method |
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| Publication Number | Publication Date |
|---|---|
| CN106258489A true CN106258489A (en) | 2017-01-04 |
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ID=57671362
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610672873.6A Withdrawn CN106258489A (en) | 2016-08-16 | 2016-08-16 | Automatic vaccination machine and inoculation method |
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| Country | Link |
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| CN (1) | CN106258489A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107384764A (en) * | 2017-09-29 | 2017-11-24 | 山东省科创食用菌产业技术研究院 | Automatic vaccination machine for liquid bacterial |
| CN108353731A (en) * | 2017-12-27 | 2018-08-03 | 江西王品农业科技开发有限公司 | A kind of edible mushroom greenhouse gardening inoculator |
| CN111149625A (en) * | 2019-12-29 | 2020-05-15 | 金华市农业科学研究院 | Full-automatic integrative bag cultivation machine |
| CN112825736A (en) * | 2021-03-16 | 2021-05-25 | 福建农林大学 | Bag-cultivation mushroom cap-pulling and bag-pulling machine and use method thereof |
-
2016
- 2016-08-16 CN CN201610672873.6A patent/CN106258489A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107384764A (en) * | 2017-09-29 | 2017-11-24 | 山东省科创食用菌产业技术研究院 | Automatic vaccination machine for liquid bacterial |
| CN108353731A (en) * | 2017-12-27 | 2018-08-03 | 江西王品农业科技开发有限公司 | A kind of edible mushroom greenhouse gardening inoculator |
| CN108353731B (en) * | 2017-12-27 | 2019-12-06 | 江西王品农业科技开发有限公司 | Inoculator for edible mushroom greenhouse planting |
| CN111149625A (en) * | 2019-12-29 | 2020-05-15 | 金华市农业科学研究院 | Full-automatic integrative bag cultivation machine |
| CN112825736A (en) * | 2021-03-16 | 2021-05-25 | 福建农林大学 | Bag-cultivation mushroom cap-pulling and bag-pulling machine and use method thereof |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20180511 Address after: 610000 No. 2, No. 10, Tianfu four street, 66 High-tech Zone, Chengdu, Sichuan. Applicant after: Sichuan habi Intelligent Technology Co., Ltd. Address before: 629100 Chang Ping Village, Tianfu town, Pengxi County, Suining, Sichuan Applicant before: Pengxi County Habei Intelligent Technology Co Ltd |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20170104 |
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| WW01 | Invention patent application withdrawn after publication |